CN221817392U - A multi-stage deep hole drilling machine - Google Patents
A multi-stage deep hole drilling machine Download PDFInfo
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Abstract
本实用新型涉及钻床设备技术领域,提出了一种多级深孔钻床,包括机架,机架上设置有钻机,钻机上设置有钻头,还包括:摆臂,摆臂转动设置在机架上,摆臂转动后靠近或远离钻机;刀盘,刀盘转动设置在摆臂上,刀盘上设置有若干个卡槽,卡槽内滑动设置有备用的钻头,备用的钻头滑动后靠近或远离钻机;换刀单元,换刀单元滑动设置在刀盘上,换刀单元包括:夹持件,夹持件转动设置在刀盘上,夹持件转动后用于夹紧或释放钻头;通过上述技术方案,解决了相关技术中的加工孔类型频繁发生变化时,加大了作业人员换刀的工作量,同时降低了钻床的整体加工效率。
The utility model relates to the technical field of drilling machine equipment, and proposes a multi-stage deep hole drilling machine, comprising a frame, a drilling machine is arranged on the frame, a drill bit is arranged on the drilling machine, and further comprising: a swing arm, the swing arm is rotatably arranged on the frame, and the swing arm is moved closer to or away from the drilling machine after rotation; a cutter disc, the cutter disc is rotatably arranged on the swing arm, a plurality of clamping grooves are arranged on the cutter disc, spare drill bits are slidably arranged in the clamping grooves, and the spare drill bits are moved closer to or away from the drilling machine after sliding; a tool changing unit, the tool changing unit is slidably arranged on the cutter disc, and the tool changing unit comprises: a clamping member, the clamping member is rotatably arranged on the cutter disc, and the clamping member is used to clamp or release the drill bit after rotation; through the above technical scheme, the problem that when the type of processing holes changes frequently in the related technology, the workload of the operator for tool changing is increased, and the overall processing efficiency of the drilling machine is reduced.
Description
技术领域Technical Field
本实用新型涉及钻床设备技术领域,具体的,涉及一种多级深孔钻床。The utility model relates to the technical field of drilling machine equipment, in particular to a multi-stage deep hole drilling machine.
背景技术Background Art
深孔钻床,有别于传统的孔加工方式,主要依靠特定的钻削技术(如枪钻、BTA钻、喷吸钻等),对长径比大于10的深孔孔系和精密浅孔进行钻削加工的专用机床统称为深孔钻床。Deep hole drilling machines are different from traditional hole processing methods. They mainly rely on specific drilling technologies (such as gun drilling, BTA drilling, ejector drilling, etc.). Special machine tools for drilling deep hole systems and precision shallow holes with an aspect ratio greater than 10 are collectively referred to as deep hole drilling machines.
现有技术中,由于深孔钻床具有良好的加工质量,往往一台深孔钻床会用于加工多种工件和多种类型的孔,因此需要用到多种钻头,在加工孔发生变化时,需要更换钻床的钻头;加工孔的频繁的变化,则意味着钻头的频繁更换;加重了现场作业人员的换刀频次,降低了钻床的整体加工效率,因此需要对现有技术进行改进升级,提高换刀效率,降低作业人员的工作量。In the prior art, since deep hole drilling machines have good processing quality, one deep hole drilling machine is often used to process a variety of workpieces and various types of holes, so a variety of drill bits are needed. When the processing holes change, the drill bits of the drilling machine need to be replaced; frequent changes in processing holes mean frequent replacement of drill bits, which increases the frequency of tool changes for on-site operators and reduces the overall processing efficiency of the drilling machine. Therefore, it is necessary to improve and upgrade the prior art, improve tool change efficiency, and reduce the workload of operators.
实用新型内容Utility Model Content
本实用新型提出一种多级深孔钻床,解决了相关技术中的加工孔类型频繁发生变化时,加大了作业人员换刀的工作量,同时降低了钻床的整体加工效率。The utility model provides a multi-stage deep hole drilling machine, which solves the problem in the related art that when the types of processed holes change frequently, the workload of operators for tool changing is increased, and the overall processing efficiency of the drilling machine is reduced.
本实用新型的技术方案如下:The technical solution of the utility model is as follows:
一种多级深孔钻床,包括机架,所述机架上设置有钻机,所述钻机上设置有钻头,还包括:A multi-stage deep hole drilling machine comprises a frame, a drilling machine is arranged on the frame, a drill bit is arranged on the drilling machine, and further comprises:
摆臂,所述摆臂转动设置在所述机架上,所述摆臂转动后靠近或远离所述钻机;A swing arm, the swing arm is rotatably arranged on the frame, and the swing arm moves closer to or away from the drilling rig after rotation;
刀盘,所述刀盘转动设置在所述摆臂上,所述刀盘上设置有若干个卡槽,所述卡槽内滑动设置有备用的所述钻头,备用的所述钻头滑动后靠近或远离所述钻机;A cutter disc, wherein the cutter disc is rotatably arranged on the swing arm, and a plurality of slots are arranged on the cutter disc, in which the spare drill bits are slidably arranged, and the spare drill bits slide close to or away from the drilling machine;
换刀单元,所述换刀单元滑动设置在所述刀盘上,所述换刀单元包括:A tool changing unit, wherein the tool changing unit is slidably arranged on the tool disc, and the tool changing unit comprises:
夹持件,所述夹持件转动设置在所述刀盘上,所述夹持件转动后用于夹紧或释放所述钻头。A clamping member is rotatably arranged on the cutter disc, and is used to clamp or release the drill bit after the clamping member is rotated.
作为进一步的技术方案,所述换刀单元还包括:As a further technical solution, the tool changing unit further includes:
第一线性驱动器,所述第一线性驱动器设置在所述刀盘上;a first linear actuator, the first linear actuator being disposed on the cutter head;
托架,所述托架滑动设置在所述第一线性驱动器上,所述第一线性驱动器提供的动力用于驱动所述托架滑动,所述夹持件转动设置在所述托架上。The bracket is slidably arranged on the first linear drive, the power provided by the first linear drive is used to drive the bracket to slide, and the clamping member is rotatably arranged on the bracket.
作为进一步的技术方案,所述托架上开设有第一通孔,所述换刀单元还包括:As a further technical solution, a first through hole is provided on the bracket, and the tool changing unit further comprises:
导向杆,所述导向杆设置在所述第一线性驱动器上,所述导向杆与所述第一通孔滑动连接。A guide rod is disposed on the first linear actuator and is slidably connected to the first through hole.
作为进一步的技术方案,所述换刀单元还包括:As a further technical solution, the tool changing unit further includes:
第一转动驱动器,所述第一转动驱动器设置在所述托架上,所述第一转动驱动器的输出端处设置有丝杠;A first rotary driver, wherein the first rotary driver is disposed on the bracket, and a lead screw is disposed at an output end of the first rotary driver;
滑块,所述滑块滑动设置在所述托架上,所述滑块与所述丝杠螺纹连接;A slider, the slider is slidably disposed on the bracket, and the slider is threadedly connected to the lead screw;
联杆,所述联杆的一端与所述滑块铰接,所述联杆的另一端与所述夹持件铰接;A connecting rod, one end of which is hinged to the slider, and the other end of which is hinged to the clamping member;
其中,所述夹持件的数量为若干个,所述夹持件对称分布在所述滑块的两侧。There are several clamping members, which are symmetrically distributed on both sides of the slider.
作为进一步的技术方案,所述夹持件上设置有弧形槽,所述弧形槽与所述钻头的外表面抵接。As a further technical solution, the clamping member is provided with an arc-shaped groove, and the arc-shaped groove abuts against the outer surface of the drill bit.
作为进一步的技术方案,所述摆臂和所述刀盘的数量均为两个并一一对应设置,两个所述摆臂对称分布在所述钻机的两侧。As a further technical solution, the number of the swing arms and the cutter disc are both two and they are arranged in one-to-one correspondence, and the two swing arms are symmetrically distributed on both sides of the drilling rig.
作为进一步的技术方案,还包括:As a further technical solution, it also includes:
支柱,所述支柱设置在所述机架上;A support column, wherein the support column is arranged on the frame;
横臂,所述横臂转动设置在所述支柱上,所述钻机设置在所述横臂上;A cross arm, the cross arm is rotatably arranged on the support, and the drilling rig is arranged on the cross arm;
第二转动驱动器,所述第二转动驱动器设置在所述支柱上,所述第二转动驱动器提供的动力用于驱动所述横臂进行转动。A second rotation driver is provided on the support column, and power provided by the second rotation driver is used to drive the cross arm to rotate.
作为进一步的技术方案,还包括固定单元,所述固定单元包括:As a further technical solution, a fixing unit is also included, and the fixing unit includes:
固定架,所述固定架设置在所述机架上,所述固定架上开设有若干个第二通孔;A fixing frame, the fixing frame is arranged on the frame, and a plurality of second through holes are opened on the fixing frame;
限位杆,所述限位杆滑动设置在所述第二通孔内,所述限位杆与所述第二通孔之间为螺纹连接。A limiting rod is slidably disposed in the second through hole, and the limiting rod and the second through hole are threadedly connected.
作为进一步的技术方案,还包括:As a further technical solution, it also includes:
横杆,所述横杆转动设置在所述限位杆上。A cross bar is rotatably arranged on the limiting rod.
本实用新型的工作原理及有益效果为:The working principle and beneficial effects of the utility model are:
本实用新型中,提供了一种多级深孔钻床,具体的包括机架、钻机、钻头、摆臂、刀盘、换刀单元和夹持件;卡槽的数量为若干个,换刀单元的数量为若干个,并且换刀单元与卡槽一一对应设置;摆臂上内置有伸缩油缸,可以调整摆臂的整体长度;工作时,当需要更换钻机上的钻头时,驱动摆臂向靠近钻机的方向进行转动;摆臂转动时会带着刀盘同步靠近钻机;摆臂转动一定角度后停止转动;然后,转动刀盘,使刀盘上空闲的卡槽正好对正钻机的方向;然后,驱动换刀单元向靠近钻头的方向移动,直到夹持件移动到钻机上钻头的侧边,停止换刀单元的滑动;然后,驱动夹持件进行转动,直到夹持件与钻头发生挤压接触,完成钻头的夹持;然后钻机卸下钻头;然后,驱动换刀单元向靠近卡槽的方向滑动,换刀单元带着夹持件和钻头一起靠近卡槽,直到钻头卡入到卡槽后,停止换刀单元的滑动;然后转动刀盘,直到刀盘上待启用的钻头对正钻机;然后,驱动相应换刀单元向靠近钻机的方向滑动,换刀单元带着相应的夹持件同步滑动,夹持件上夹持有相应的待启用的钻头;直到待启用的钻头移动到钻机的正下方,然后,将待启用的钻头与钻机连接到一起;然后,驱动换刀单元向靠近刀盘的方向滑动,直到换刀单元恢复到初始位置后停止滑动;此时,刀盘上仍然存在一个空闲的卡槽,等待下一次的换刀作业;然后,驱动摆臂向远离钻机的方向进行转动,直到摆臂恢复到初始位置后停止转动;等待下一次的换刀作业;借助摆臂、刀盘、换刀单元和夹持件完成钻机的快速换刀,保证钻床的连续加工,减少钻床的换刀工作量和换刀时间,提高整体的工作效率。The utility model provides a multi-stage deep hole drilling machine, which specifically includes a frame, a drilling rig, a drill bit, a swing arm, a cutter disc, a tool changing unit and a clamping piece; the number of the slots is several, the number of the tool changing units is several, and the tool changing units are arranged in a one-to-one correspondence with the slots; a telescopic oil cylinder is built into the swing arm, and the overall length of the swing arm can be adjusted; during operation, when the drill bit on the drilling rig needs to be replaced, the swing arm is driven to rotate in the direction close to the drilling rig; when the swing arm rotates, it will bring the cutter disc close to the drilling rig synchronously; the swing arm stops rotating after rotating a certain angle; then, the cutter disc is rotated so that the free slot on the cutter disc is just aligned with the direction of the drilling rig; then, the tool changing unit is driven to move in the direction close to the drill bit until the clamping piece moves to the side of the drill bit on the drilling rig and stops sliding of the tool changing unit; then, the clamping piece is driven to rotate until the clamping piece and the drill bit are in extrusion contact to complete the clamping of the drill bit; then the drilling rig removes the drill bit; then, the tool changing unit is driven to slide in the direction close to the slot, and the tool changing unit brings the clamping piece and The drill bit approaches the slot together until the drill bit is stuck in the slot, and the sliding of the tool changing unit is stopped; then the cutter disc is rotated until the drill bit to be activated on the cutter disc is aligned with the drilling machine; then, the corresponding tool changing unit is driven to slide in the direction close to the drilling machine, and the tool changing unit slides synchronously with the corresponding clamping member, and the corresponding drill bit to be activated is clamped on the clamping member; until the drill bit to be activated moves to the right under the drilling machine, and then, the drill bit to be activated is connected to the drilling machine; then, the tool changing unit is driven to slide in the direction close to the cutter disc, and the tool changing unit stops sliding after returning to the initial position; at this time, there is still an empty slot on the cutter disc, waiting for the next tool changing operation; then, the swing arm is driven to rotate in the direction away from the drilling machine, and the swing arm stops rotating after returning to the initial position; wait for the next tool changing operation; with the help of the swing arm, cutter disc, tool changing unit and clamping member, the rapid tool changing of the drilling machine is completed, the continuous processing of the drilling machine is ensured, the tool changing workload and tool changing time of the drilling machine are reduced, and the overall work efficiency is improved.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
下面结合附图和具体实施方式对本实用新型作进一步详细的说明。The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
图1为本实用新型整体的结构示意图;FIG1 is a schematic diagram of the overall structure of the utility model;
图2为本实用新型刀盘处的结构示意图;Figure 2 is a schematic diagram of the structure of the cutter head of the utility model;
图3为本实用新型夹持件的结构示意图;FIG3 is a schematic structural diagram of the clamping member of the utility model;
图中:1、机架,2、钻机,3、钻头,4、摆臂,5、刀盘,6、卡槽,7、换刀单元,8、夹持件,9、第一线性驱动器,10、托架,11、导向杆,12、第一转动驱动器,13、丝杠,14、滑块,15、联杆,16、支柱,17、横臂,18、第二转动驱动器,19、固定架,20、限位杆,21、横杆。In the figure: 1, frame, 2, drilling rig, 3, drill bit, 4, swing arm, 5, cutter disc, 6, slot, 7, tool changing unit, 8, clamping member, 9, first linear drive, 10, bracket, 11, guide rod, 12, first rotation drive, 13, screw, 14, slider, 15, connecting rod, 16, pillar, 17, cross arm, 18, second rotation drive, 19, fixed frame, 20, limit rod, 21, cross bar.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都涉及本实用新型保护的范围。The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
如图1~图3所示,本实施例提出了一种多级深孔钻床。As shown in FIG. 1 to FIG. 3 , this embodiment provides a multi-stage deep hole drilling machine.
一种多级深孔钻床,包括机架1,机架1上设置有钻机2,钻机2上设置有钻头3,还包括:A multi-stage deep hole drilling machine comprises a frame 1, a drilling machine 2 is arranged on the frame 1, a drilling machine 2 is arranged on the drilling machine 2, and a drill bit 3 is also arranged on the drilling machine 2, and further comprises:
摆臂4,摆臂4转动设置在机架1上,摆臂4转动后靠近或远离钻机2;A swing arm 4, which is rotatably arranged on the frame 1, and the swing arm 4 moves closer to or away from the drilling rig 2 after being rotated;
刀盘5,刀盘5转动设置在摆臂4上,刀盘5上设置有若干个卡槽6,卡槽6内滑动设置有备用的钻头3,备用的钻头3滑动后靠近或远离钻机2;The cutter disc 5 is rotatably arranged on the swing arm 4. The cutter disc 5 is provided with a plurality of slots 6. A spare drill bit 3 is slidably arranged in the slots 6. The spare drill bit 3 slides toward or away from the drilling machine 2;
换刀单元7,换刀单元7滑动设置在刀盘5上,换刀单元7包括:The tool changing unit 7 is slidably arranged on the tool disc 5, and the tool changing unit 7 comprises:
夹持件8,夹持件8转动设置在刀盘5上,夹持件8转动后用于夹紧或释放钻头3。The clamping member 8 is rotatably disposed on the cutter head 5 , and is used to clamp or release the drill bit 3 after the clamping member 8 is rotated.
本实施例中,如图1~图3所示,提供了一种多级深孔钻床,具体的包括机架1、钻机2、钻头3、摆臂4、刀盘5、换刀单元7和夹持件8;卡槽6的数量为若干个,换刀单元7的数量为若干个,并且换刀单元7与卡槽6一一对应设置;摆臂4上内置有伸缩油缸,可以调整摆臂4的整体长度;工作时,当需要更换钻机2上的钻头3时,驱动摆臂4向靠近钻机2的方向进行转动;摆臂4转动时会带着刀盘5同步靠近钻机2;摆臂4转动一定角度后停止转动;然后,转动刀盘5,使刀盘5上空闲的卡槽6正好对正钻机2的方向;然后,驱动换刀单元7向靠近钻头3的方向移动,直到夹持件8移动到钻机2上钻头3的侧边,停止换刀单元7的滑动;然后,驱动夹持件8进行转动,直到夹持件8与钻头3发生挤压接触,完成钻头3的夹持;然后钻机2卸下钻头3;然后,驱动换刀单元7向靠近卡槽6的方向滑动,换刀单元7带着夹持件8和钻头3一起靠近卡槽6,直到钻头3卡入到卡槽6后,停止换刀单元7的滑动;然后转动刀盘5,直到刀盘5上待启用的钻头3对正钻机2;然后,驱动相应换刀单元7向靠近钻机2的方向滑动,换刀单元7带着相应的夹持件8同步滑动,夹持件8上夹持有相应的待启用的钻头3;直到待启用的钻头3移动到钻机2的正下方,然后,将待启用的钻头3与钻机2连接到一起;然后,驱动换刀单元7向靠近刀盘5的方向滑动,直到换刀单元7恢复到初始位置后停止滑动;此时,刀盘5上仍然存在一个空闲的卡槽6,等待下一次的换刀作业;然后,驱动摆臂4向远离钻机2的方向进行转动,直到摆臂4恢复到初始位置后停止转动;等待下一次的换刀作业;借助摆臂4、刀盘5、换刀单元7和夹持件8完成钻机2的快速换刀,保证钻床的连续加工,减少钻床的换刀工作量和换刀时间,提高整体的工作效率。In the present embodiment, as shown in FIG. 1 to FIG. 3, a multi-stage deep hole drilling machine is provided, which specifically includes a frame 1, a drilling machine 2, a drill bit 3, a swing arm 4, a cutter head 5, a cutter changing unit 7 and a clamping member 8; the number of the slots 6 is several, the number of the cutter changing units 7 is several, and the cutter changing units 7 are arranged one by one with the slots 6; a telescopic oil cylinder is built into the swing arm 4, and the overall length of the swing arm 4 can be adjusted; during operation, when the drill bit 3 on the drilling machine 2 needs to be replaced, the swing arm 4 is driven to rotate in a direction close to the drilling machine 2; when the swing arm 4 rotates, it will bring the cutter head 5 synchronously The drill 2 is approached; the swing arm 4 stops rotating after rotating a certain angle; then, the cutter head 5 is rotated so that the idle slot 6 on the cutter head 5 is aligned with the direction of the drill 2; then, the tool changing unit 7 is driven to move in the direction close to the drill bit 3 until the clamping member 8 moves to the side of the drill bit 3 on the drill 2, and the sliding of the tool changing unit 7 is stopped; then, the clamping member 8 is driven to rotate until the clamping member 8 and the drill bit 3 are in squeeze contact, and the drill bit 3 is clamped; then the drill 2 removes the drill bit 3; then, the tool changing unit 7 is driven to slide in the direction close to the slot 6, and the tool changing unit 7 brings the clamping member 8 and the drill bit 3 close to the slot 6, until the drill bit 3 is inserted into the slot 6, and then the sliding of the tool changing unit 7 is stopped; then the cutter disc 5 is rotated until the drill bit 3 to be activated on the cutter disc 5 is aligned with the drilling machine 2; then, the corresponding tool changing unit 7 is driven to slide in the direction close to the drilling machine 2, and the tool changing unit 7 and the corresponding clamping member 8 slide synchronously, and the clamping member 8 holds the corresponding drill bit 3 to be activated; until the drill bit 3 to be activated moves to the right below the drilling machine 2, and then, the drill bit 3 to be activated is connected to the drilling machine 2; then, the tool changing unit is driven 7 slides in the direction close to the cutter disc 5 until the tool changing unit 7 returns to the initial position and stops sliding; at this time, there is still an empty slot 6 on the cutter disc 5, waiting for the next tool changing operation; then, the swing arm 4 is driven to rotate in the direction away from the drilling machine 2, until the swing arm 4 returns to the initial position and stops rotating; waiting for the next tool changing operation; with the help of the swing arm 4, the cutter disc 5, the tool changing unit 7 and the clamping part 8, the rapid tool changing of the drilling machine 2 is completed, the continuous processing of the drilling machine is ensured, the tool changing workload and tool changing time of the drilling machine are reduced, and the overall work efficiency is improved.
进一步,换刀单元7还包括:Further, the tool changing unit 7 also includes:
第一线性驱动器9,第一线性驱动器9设置在刀盘5上;A first linear drive 9, the first linear drive 9 is arranged on the cutter head 5;
托架10,托架10滑动设置在第一线性驱动器9上,第一线性驱动器9提供的动力用于驱动托架10滑动,夹持件8转动设置在托架10上。The bracket 10 is slidably arranged on the first linear drive 9 , and the power provided by the first linear drive 9 is used to drive the bracket 10 to slide. The clamping member 8 is rotatably arranged on the bracket 10 .
本实施例中,如图1~图2所示,对换刀单元7进行了细化,增加了第一线性驱动器9和托架10,第一线性驱动器9选用电力驱动电机,第一线性驱动器9的输出端上设置有螺纹杆,螺纹杆与托架10螺纹连接;第一线性驱动器9与外置的控制器电连接;工作时,通过外置的控制器启动第一线性驱动器9,第一线性驱动器9启动后会带动螺纹杆进行转动,螺纹杆转动时会带动螺纹连接的托架10进行滑动,通过托架10带动夹持件8靠近或远离钻机2,完成了钻机2的拆卸和安装。In this embodiment, as shown in Figures 1 and 2, the tool changing unit 7 is refined, and a first linear drive 9 and a bracket 10 are added. The first linear drive 9 uses an electric drive motor. A threaded rod is provided on the output end of the first linear drive 9, and the threaded rod is threadedly connected to the bracket 10; the first linear drive 9 is electrically connected to an external controller; when working, the first linear drive 9 is started by the external controller, and the first linear drive 9 will drive the threaded rod to rotate after being started. When the threaded rod rotates, it will drive the threaded bracket 10 to slide, and the bracket 10 drives the clamping member 8 to move closer to or away from the drilling rig 2, thereby completing the disassembly and installation of the drilling rig 2.
进一步,托架10上开设有第一通孔,换刀单元7还包括:Furthermore, a first through hole is provided on the bracket 10, and the tool changing unit 7 further comprises:
导向杆11,导向杆11设置在第一线性驱动器9上,导向杆11与第一通孔滑动连接。The guide rod 11 is arranged on the first linear actuator 9, and the guide rod 11 is slidably connected with the first through hole.
本实施例中,如图1~图2所示,对换刀单元7进行了细化,增加了导向杆11,通过导向杆11对托架10的滑动方向进行约束,同时通过导向杆11可以防止托架10跟随螺纹杆发生随转,提高了托架10滑动的稳定性。In this embodiment, as shown in Figures 1 and 2, the tool changing unit 7 is refined and a guide rod 11 is added. The guide rod 11 constrains the sliding direction of the bracket 10. At the same time, the guide rod 11 can prevent the bracket 10 from rotating with the threaded rod, thereby improving the sliding stability of the bracket 10.
进一步,换刀单元7还包括:Further, the tool changing unit 7 also includes:
第一转动驱动器12,第一转动驱动器12设置在托架10上,第一转动驱动器12的输出端处设置有丝杠13;A first rotary driver 12, the first rotary driver 12 is disposed on the bracket 10, and a lead screw 13 is disposed at an output end of the first rotary driver 12;
滑块14,滑块14滑动设置在托架10上,滑块14与丝杠13螺纹连接;A slider 14, the slider 14 is slidably disposed on the bracket 10, and the slider 14 is threadedly connected to the lead screw 13;
联杆15,联杆15的一端与滑块14铰接,联杆15的另一端与夹持件8铰接;A connecting rod 15, one end of which is hinged to the slider 14, and the other end of which is hinged to the clamping member 8;
其中,夹持件8的数量为若干个,夹持件8对称分布在滑块14的两侧。There are several clamping members 8 , which are symmetrically distributed on both sides of the slider 14 .
本实施例中,如图1~图2所示,对换刀单元7进行了细化,增加了第一转动驱动器12、滑块14和联杆15;第一转动驱动器12选用电力驱动电机;第一转动驱动器12与外置的控制器电连接;工作时,通过外置的控制器启动第一转动驱动器12;第一转动驱动器12驱动丝杠13进行转动,丝杠13在转动时会带动螺纹连接的滑块14进行滑动,滑块14沿着丝杠13的中心线方向滑动;滑块14在滑动时会同时带动两侧的联杆15同步移动,联杆15在移动时会推动夹持件8在托架10上进行转动;当夹持件8靠近钻头3时,用于夹持钻头3;当夹持件8远离钻头3时,用于释放钻头3的夹持;通过第一转动驱动器12、滑块14和联杆15的配合,完成钻头3的夹持和释放,保证换刀作业的顺利进行。In this embodiment, as shown in FIG. 1 and FIG. 2, the tool changing unit 7 is refined, and a first rotary driver 12, a slider 14 and a connecting rod 15 are added; the first rotary driver 12 uses an electric drive motor; the first rotary driver 12 is electrically connected to an external controller; when working, the first rotary driver 12 is started by the external controller; the first rotary driver 12 drives the lead screw 13 to rotate, and the lead screw 13 drives the slider 14 connected with the thread to slide when rotating, and the slider 14 slides along the center line direction of the lead screw 13; when the slider 14 slides, it will simultaneously drive the connecting rods 15 on both sides to move synchronously, and when the connecting rod 15 moves, it will push the clamping member 8 to rotate on the bracket 10; when the clamping member 8 is close to the drill bit 3, it is used to clamp the drill bit 3; when the clamping member 8 is away from the drill bit 3, it is used to release the clamping of the drill bit 3; through the cooperation of the first rotary driver 12, the slider 14 and the connecting rod 15, the clamping and release of the drill bit 3 are completed, and the smooth progress of the tool changing operation is ensured.
进一步,夹持件8上设置有弧形槽,弧形槽与钻头3的外表面抵接。Furthermore, an arc-shaped groove is provided on the clamping member 8 , and the arc-shaped groove abuts against the outer surface of the drill bit 3 .
本实施例中,如图1~图3所示,对夹持件8进行细化,在夹持件8上增加了弧形槽,通过弧形槽可以更好的与钻头3的外表面进行贴合,为夹持件8的夹持提供更多的挤压面积,保证钻头3夹持的稳定性。In this embodiment, as shown in Figures 1 to 3, the clamping member 8 is refined, and an arc groove is added to the clamping member 8. The arc groove can better fit the outer surface of the drill bit 3, providing more extrusion area for the clamping of the clamping member 8, thereby ensuring the stability of the clamping of the drill bit 3.
进一步,摆臂4和刀盘5的数量均为两个并一一对应设置,两个摆臂4对称分布在钻机2的两侧。Furthermore, there are two swing arms 4 and two cutter discs 5 , which are arranged in one-to-one correspondence, and the two swing arms 4 are symmetrically distributed on both sides of the drilling rig 2 .
本实施例中,如图1~图2所示,将摆臂4和刀盘5的数量增加到两个,并且摆臂4对称的分布在钻机2的两侧;当需要更换钻头3时,可以借助其中一侧的摆臂4和刀盘5进行卸载和安装,实现钻头3的换刀作业;也可以选择两侧的摆臂4和刀盘5同时作业,过程如下:第一摆臂4进行转动,第一个刀盘5移动到钻机2的一侧,同时驱动第一个刀盘5进行转动,使第一个刀盘5的空闲的卡槽6对正钻机2上的钻头3,然后借助第一个刀盘5的换刀单元7承接住从钻机2上卸下的钻头3;第一个摆臂4转动同时,第二个摆臂4同时转动到钻机2的一侧,此时转动第二个刀盘5,使第二个刀盘5上待使用的钻头3对正钻机2;然后驱动第二个刀盘5上的换刀单元7,完成第二个钻头3的上刀作业;通过两个摆臂4的协同作用,快速完成钻头3的换刀作业,提高换刀效率,减少了换刀时间,提高了整体的加工效率。In this embodiment, as shown in FIGS. 1 and 2 , the number of swing arms 4 and cutter discs 5 is increased to two, and the swing arms 4 are symmetrically distributed on both sides of the drilling rig 2; when the drill bit 3 needs to be replaced, it can be unloaded and installed with the help of the swing arm 4 and cutter disc 5 on one side to realize the tool changing operation of the drill bit 3; it is also possible to select the swing arms 4 and cutter discs 5 on both sides to operate simultaneously, and the process is as follows: the first swing arm 4 rotates, the first cutter disc 5 moves to one side of the drilling rig 2, and the first cutter disc 5 is driven to rotate at the same time, so that the idle slot 6 of the first cutter disc 5 is aligned with the one on the drilling rig 2 The drill bit 3 is then taken up by the tool changing unit 7 of the first cutter disc 5; while the first swing arm 4 rotates, the second swing arm 4 rotates to one side of the drill rig 2, and the second cutter disc 5 is rotated at this time to align the drill bit 3 to be used on the second cutter disc 5 with the drill rig 2; then the tool changing unit 7 on the second cutter disc 5 is driven to complete the cutting operation of the second drill bit 3; through the coordinated action of the two swing arms 4, the tool changing operation of the drill bit 3 is quickly completed, the tool changing efficiency is improved, the tool changing time is reduced, and the overall processing efficiency is improved.
进一步,还包括:Furthermore, it also includes:
支柱16,支柱16设置在机架1上;A support column 16, the support column 16 is arranged on the frame 1;
横臂17,横臂17转动设置在支柱16上,钻机2设置在横臂17上;A cross arm 17, the cross arm 17 is rotatably arranged on the support 16, and the drilling rig 2 is arranged on the cross arm 17;
第二转动驱动器18,第二转动驱动器18设置在支柱16上,第二转动驱动器18提供的动力用于驱动横臂17进行转动。The second rotary drive 18 is disposed on the support column 16 , and the power provided by the second rotary drive 18 is used to drive the cross arm 17 to rotate.
本实施例中,如图1所示,增加了支柱16、横臂17和第二转动驱动器18,第二转动驱动器18选用电力驱动的电机,第二转动驱动器18与外置的控制器电连接;工作过程中,当需要调整钻头3的位置时,通过外置的控制器启动第二转动驱动器18,第二转动驱动器18输出的动力驱动摆臂4在支柱16上进行转动,同时启动横臂17上内置的横向伸缩油缸,对横臂17的整体长度进行调整;快速的将钻头3调整刀工件上待加工的位置处,完成钻头3位置的调整。In this embodiment, as shown in FIG. 1 , a support 16, a cross arm 17 and a second rotation driver 18 are added. The second rotation driver 18 uses an electrically driven motor, and the second rotation driver 18 is electrically connected to an external controller. During operation, when the position of the drill bit 3 needs to be adjusted, the second rotation driver 18 is started by the external controller, and the power output by the second rotation driver 18 drives the swing arm 4 to rotate on the support 16, and at the same time, the built-in transverse telescopic cylinder on the cross arm 17 is started to adjust the overall length of the cross arm 17. The drill bit 3 is quickly adjusted to the position to be processed on the workpiece to complete the adjustment of the position of the drill bit 3.
进一步,还包括固定单元,固定单元包括:Furthermore, a fixing unit is included, and the fixing unit includes:
固定架19,固定架19设置在机架1上,固定架19上开设有若干个第二通孔;A fixing frame 19, the fixing frame 19 is arranged on the frame 1, and a plurality of second through holes are opened on the fixing frame 19;
限位杆20,限位杆20滑动设置在第二通孔内,限位杆20与第二通孔之间为螺纹连接。The limiting rod 20 is slidably disposed in the second through hole, and the limiting rod 20 and the second through hole are threadedly connected.
本实施例中,如图1所示,增加了固定单元,具体的固定单元包括固定架19和限位杆20;工作时,将工件放置到固定架19的上表面处,然后根据工件的外部形状和结构,选择合适的第二通孔,将限位杆20安装到选好的第二通孔内,通过限位杆20对工件的位置进行约束,放置钻机2工作时,工件跟随钻头3一起发生随转,导致钻孔失败。In this embodiment, as shown in FIG1 , a fixing unit is added, and the specific fixing unit includes a fixing frame 19 and a limiting rod 20. When working, the workpiece is placed on the upper surface of the fixing frame 19, and then a suitable second through hole is selected according to the external shape and structure of the workpiece, and the limiting rod 20 is installed in the selected second through hole. The position of the workpiece is constrained by the limiting rod 20. When the drilling rig 2 is working, the workpiece rotates with the drill bit 3, resulting in drilling failure.
进一步,还包括:Furthermore, it also includes:
横杆21,横杆21转动设置在限位杆20上。The cross bar 21 is rotatably arranged on the limiting rod 20 .
本实施例中,如图1所示,在限位杆20的上端部增加了横杆21;可以通过横杆21对工件的周边侧面进行限位阻挡,为限位杆20的固定提供较大的受力面积,便于对工件的固定限位。In this embodiment, as shown in FIG. 1 , a cross bar 21 is added to the upper end of the limit rod 20 ; the cross bar 21 can be used to limit and block the peripheral side of the workpiece, providing a larger force bearing area for the fixation of the limit rod 20 , thereby facilitating the fixation and limiting of the workpiece.
以上仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims (9)
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