CN221817104U - A high-strength aluminum alloy automatic extrusion molding device - Google Patents
A high-strength aluminum alloy automatic extrusion molding device Download PDFInfo
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- CN221817104U CN221817104U CN202420144576.4U CN202420144576U CN221817104U CN 221817104 U CN221817104 U CN 221817104U CN 202420144576 U CN202420144576 U CN 202420144576U CN 221817104 U CN221817104 U CN 221817104U
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Abstract
Description
技术领域Technical Field
本实用新型涉及铝合金成型技术领域,尤其涉及一种高强度铝合金自动化挤压成型装置。The utility model relates to the technical field of aluminum alloy forming, in particular to a high-strength aluminum alloy automatic extrusion forming device.
背景技术Background Art
挤压成型法是指强力挤压可塑性泥料使其通过孔模成型的方法,挤压成型与可塑成型都是采用可塑性泥料,两者的区别在于挤压成型需用强力挤压的挤压机,动力的来源为液压、压缩空气或机械加压,多用于特殊耐火材料的生产,特殊耐火材料用的原料大多属于瘠性料,不具有可塑性,在挤压成型前必须将其塑化,通常加入塑化剂或粘结剂使其成为可塑料,工业生产中常用糊精、工业糖浆、羧甲基纤维素、聚醋酸乙烯脂、聚乙烯醉等有机塑化剂。Extrusion molding refers to a method of forcefully extruding plastic clay to form it through a hole die. Both extrusion molding and plastic molding use plastic clay. The difference between the two is that extrusion molding requires a strong extruder. The power source is hydraulic, compressed air or mechanical pressurization. It is mostly used in the production of special refractory materials. The raw materials used for special refractory materials are mostly barren materials and are not plastic. They must be plasticized before extrusion molding. Usually, plasticizers or binders are added to make them plastic. Organic plasticizers such as dextrin, industrial syrup, carboxymethyl cellulose, polyvinyl acetate, and polyethylene alcohol are commonly used in industrial production.
但是现有技术中,在使用时会产生如下劣势:现有技术在将高强度铝合金进行挤压成型工作时,会产生碎屑依附在模具内壁上,影响下一次高强度铝合金挤压工作的挤压成型质量,导致良品率下降,另外高强度铝合金在挤压成型后,需要将成型后的高强度铝合金进行脱模工作,现有的脱模方式,效率较低,不利于提高生产量,因此亟需一种高强度铝合金自动化挤压成型装置上述问题。However, the prior art has the following disadvantages when used: when the high-strength aluminum alloy is extruded, debris will be attached to the inner wall of the mold, affecting the extrusion molding quality of the next high-strength aluminum alloy extrusion work, resulting in a decrease in the yield rate. In addition, after the high-strength aluminum alloy is extruded, the molded high-strength aluminum alloy needs to be demolded. The existing demolding method is inefficient and is not conducive to increasing production. Therefore, an automatic extrusion molding device for high-strength aluminum alloy is urgently needed to solve the above problems.
实用新型内容Utility Model Content
本实用新型的目的是为了解决现有技术中存在现有技术在将高强度铝合金进行挤压成型工作时,会产生碎屑依附在模具内壁上,影响下一次高强度铝合金挤压工作的挤压成型质量,导致良品率下降,另外高强度铝合金在挤压成型后,需要将成型后的高强度铝合金进行脱模工作,现有的脱模方式,效率较低,不利于提高生产量的问题。The purpose of the utility model is to solve the problem that in the prior art, when the high-strength aluminum alloy is extruded, debris will be generated and attached to the inner wall of the mold, which affects the extrusion molding quality of the next high-strength aluminum alloy extrusion work and causes a decrease in the yield rate. In addition, after the high-strength aluminum alloy is extruded, the molded high-strength aluminum alloy needs to be demolded, and the existing demolding method has low efficiency and is not conducive to increasing production volume.
为了实现上述目的,本实用新型采用了如下技术方案:一种高强度铝合金自动化挤压成型装置,包括:工作台,所述工作台的一端开设有模具孔,还包括:In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a high-strength aluminum alloy automatic extrusion molding device, comprising: a workbench, one end of which is provided with a die hole, and also comprising:
模具本体,活动安装在所述模具孔的内表面,所述工作台远离模具孔的一端固定安装有两个固定架;The mold body is movably mounted on the inner surface of the mold hole, and two fixing frames are fixedly mounted on one end of the workbench away from the mold hole;
连通管,固定安装在两个所述固定架的相对一端,所述连通管靠近模具本体的外表面固定安装有多个高压喷嘴;A connecting pipe is fixedly mounted on the opposite end of the two fixing frames, and a plurality of high-pressure nozzles are fixedly mounted on the outer surface of the connecting pipe close to the mold body;
高压气泵,固定安装在其中一个所述固定架靠近连通管的一端,所述高压气泵的输出端固定套设有输送管;A high-pressure air pump is fixedly mounted on one end of one of the fixing frames close to the connecting pipe, and a delivery pipe is fixedly sleeved on the output end of the high-pressure air pump;
第一液压缸,固定安装在所述工作台远离模具本体的一端,所述第一液压缸的输出端固定安装有压块。The first hydraulic cylinder is fixedly mounted on one end of the workbench away from the mold body, and a pressure block is fixedly mounted on the output end of the first hydraulic cylinder.
优选的,所述工作台远离第一液压缸的一端固定安装有第二液压缸,所述第二液压缸的输出端固定活动套设有脱模板,所述脱模板的一端滑动安装在模具本体的一端,所述压块位于模具本体正上方。Preferably, a second hydraulic cylinder is fixedly installed at one end of the workbench away from the first hydraulic cylinder, a stripping plate is fixedly sleeved at the output end of the second hydraulic cylinder, one end of the stripping plate is slidably installed at one end of the mold body, and the pressing block is located directly above the mold body.
采用上述进一步方案的技术效果是:完成挤压成型工作后,第二液压缸输出端收缩后带动脱模板恢复原位,工作人员打开固定架上高压气泵的供电系统,其内部电动机带动叶轮转动将外部空气吸入后进行压缩后输出至输送管内,经过输送管进入连通管内,在连通管内部气压积蓄到一定气压后从多个高压喷嘴向模具本体方向喷出,将模具本体内部和脱模板表面的碎屑吹出,便于避免碎屑依附在模具本体和脱模板上。The technical effect of adopting the above-mentioned further scheme is: after the extrusion molding work is completed, the output end of the second hydraulic cylinder contracts and drives the stripper plate to return to its original position. The staff turns on the power supply system of the high-pressure air pump on the fixed frame, and the internal motor drives the impeller to rotate to suck in external air, compress it, and then output it to the delivery pipe. After the air pressure enters the connecting pipe, it accumulates to a certain pressure inside the connecting pipe and is sprayed from multiple high-pressure nozzles toward the mold body, blowing out the debris inside the mold body and the surface of the stripper plate, so as to avoid the debris from adhering to the mold body and the stripper plate.
优选的,所述工作台靠近模具孔的一端设置有两个传送带,其中一个所述传送带的外表面活动放置有物料本体,所述工作台远离模具本体的一端固定安装有限位杆。Preferably, two conveyor belts are arranged at one end of the workbench close to the mold hole, wherein the material body is movably placed on the outer surface of one of the conveyor belts, and a limiting rod is fixedly installed at one end of the workbench away from the mold body.
采用上述进一步方案的技术效果是:两个传送带由驱动装置、传动辊和皮带组合而成,当物料本体放置在靠近定位架的传送带上时,该传送带带动物料本体向定位架方向移动,当物料本体放置在远离定位架的传送带上时,该传送带带动物料本体离开工作台,进行出料工作。The technical effect of adopting the above further scheme is: the two conveyor belts are composed of a driving device, a transmission roller and a belt. When the material body is placed on the conveyor belt close to the positioning frame, the conveyor belt drives the material body to move toward the positioning frame. When the material body is placed on the conveyor belt away from the positioning frame, the conveyor belt drives the material body away from the workbench to carry out the unloading work.
优选的,所述工作台靠近限位杆的一端通过轴承安装有螺纹杆,所述工作台靠近模具孔的一端滑动安装有六边插销,所述六边插销的一端贯穿工作台延伸至模具孔内部。Preferably, a threaded rod is installed on one end of the workbench close to the limit rod through a bearing, and a hexagonal pin is slidably installed on one end of the workbench close to the mold hole, and one end of the hexagonal pin passes through the workbench and extends to the inside of the mold hole.
采用上述进一步方案的技术效果是:将六边插销从模具孔内抽出后,先模具本体一端的脱模板活动套设在第二液压缸的输出端上,随后再把对齐脱模板的模具本体放入模具孔内,随后再将六边插销的一端插入模具本体内,便于对模具本体和脱模板进行限位。The technical effect of adopting the above-mentioned further scheme is: after the hexagonal pin is pulled out from the mold hole, the stripping plate at one end of the mold body is first movably sleeved on the output end of the second hydraulic cylinder, and then the mold body aligned with the stripping plate is placed into the mold hole, and then one end of the hexagonal pin is inserted into the mold body, so as to facilitate the limiting of the mold body and the stripping plate.
优选的,所述六边插销位于模具孔内部的一端滑动安装在模具本体的一端,所述工作台靠近螺纹杆的一端固定安装有电机,所述电机的输出端与螺纹杆贯穿工作台至外部的一端同轴心固定连接。Preferably, one end of the hexagonal pin located inside the mold hole is slidably mounted on one end of the mold body, and a motor is fixedly mounted on one end of the workbench close to the threaded rod, and the output end of the motor is coaxially fixedly connected to one end of the threaded rod that passes through the workbench to the outside.
采用上述进一步方案的技术效果是:控制电机带动螺纹杆在工作台内进行顺时针或逆时针转动。The technical effect of adopting the above further solution is: the control motor drives the threaded rod to rotate clockwise or counterclockwise in the workbench.
优选的,所述螺纹杆的外表面螺纹安装有移动架,所述移动架远离螺纹杆的一端与限位杆的外表面滑动接触,所述移动架远离限位杆的一端固定安装有防滑垫。Preferably, a movable frame is threadedly mounted on the outer surface of the threaded rod, one end of the movable frame away from the threaded rod is in sliding contact with the outer surface of the limiting rod, and one end of the movable frame away from the limiting rod is fixedly mounted with an anti-slip pad.
采用上述进一步方案的技术效果是:由于移动架的一端与限位杆滑动接触,便于螺纹杆在转动时带动与之螺纹安装的移动架在限位杆上向模具本体方向移动,移动架在移动时带动通电状态的防滑垫向物料本体方向移动,防滑垫与物料本体相触后将物料本体向模具本体方向推动。The technical effect of adopting the above-mentioned further scheme is: because one end of the movable frame is in sliding contact with the limiting rod, the threaded rod can drive the movable frame threadedly mounted thereon to move on the limiting rod toward the mold body when rotating, and the movable frame drives the energized anti-slip pad to move toward the material body when moving, and the anti-slip pad touches the material body and pushes the material body toward the mold body.
优选的,所述移动架靠近工作台的一端转动安装有两个转动轮,两个所述转动轮的外表面与工作台的一侧转动接触。Preferably, two rotating wheels are rotatably mounted on one end of the movable frame close to the workbench, and outer surfaces of the two rotating wheels are in rotational contact with one side of the workbench.
采用上述进一步方案的技术效果是:移动架底部设置的转动轮,便于减小和工作台以及传送带之间产生的摩擦。The technical effect of adopting the above further solution is that the rotating wheels arranged at the bottom of the movable frame can reduce the friction between the movable frame and the workbench and the conveyor belt.
优选的,所述工作台靠近防滑垫的一端固定安装有定位架,所述移动架远离螺纹杆的一端与定位架的外表面滑动接触。Preferably, a positioning frame is fixedly mounted on one end of the workbench close to the anti-slip pad, and one end of the movable frame away from the threaded rod is in sliding contact with the outer surface of the positioning frame.
采用上述进一步方案的技术效果是:定位架的设置,便于对物料本体进行阻挡定位,使物料本体与模具本体位置相匹配,移动架与定位架滑动接触,便于推动留在定位架一侧的物料本体向模具本体方向移动。The technical effect of adopting the above further scheme is: the setting of the positioning frame facilitates the blocking and positioning of the material body, so that the position of the material body matches the position of the mold body, and the moving frame slides in contact with the positioning frame, which facilitates pushing the material body remaining on one side of the positioning frame toward the mold body.
与现有技术相比,本实用新型的优点和积极效果在于,Compared with the prior art, the advantages and positive effects of the utility model are:
1、本实用新型中,在使用时,在连通管内部气压积蓄到一定气压后从多个高压喷嘴向模具本体方向喷出,将模具本体内部和脱模板表面的碎屑吹出,便于避免碎屑依附在模具本体和脱模板上,有利于提高下次物料本体的挤压成型质量,提高良品率。1. In the utility model, when in use, after the air pressure inside the connecting pipe accumulates to a certain pressure, it is sprayed from multiple high-pressure nozzles toward the mold body, blowing out the debris inside the mold body and on the surface of the stripper plate, so as to prevent the debris from adhering to the mold body and the stripper plate, which is beneficial to improving the extrusion molding quality of the next material body and improving the yield rate.
2、本实用新型中,在使用时,脱模板将模具本体内部的成型的物料本体顶出后,完成脱模工作,便于简化脱模工作,提高脱模工作的效率,移动架向被脱模板顶出的物料本体进行移动,将物料本体推动至工作台上远离定位架处的传送带,该传送带带动成型后的物料本体远离模具本体,进行出料工作,提高工作效率和生产量。2. In the utility model, when in use, the demoulding work is completed after the demoulding plate pushes out the molded material body inside the mold body, which is convenient for simplifying the demoulding work and improving the efficiency of the demoulding work. The moving frame moves toward the material body pushed out by the demoulding plate, and pushes the material body to the conveyor belt on the workbench away from the positioning frame. The conveyor belt drives the molded material body away from the mold body to carry out the discharging work, thereby improving the work efficiency and production volume.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型提供的一种高强度铝合金自动化挤压成型装置的立体结构示意图;FIG1 is a schematic diagram of the three-dimensional structure of a high-strength aluminum alloy automatic extrusion molding device provided by the utility model;
图2为本实用新型提供的一种高强度铝合金自动化挤压成型装置的仰视立体结构示意图;FIG2 is a bottom-up perspective structural diagram of a high-strength aluminum alloy automated extrusion molding device provided by the utility model;
图3为本实用新型提供的一种高强度铝合金自动化挤压成型装置的俯视立体结构示意图;FIG3 is a top view of a three-dimensional structure diagram of a high-strength aluminum alloy automatic extrusion molding device provided by the utility model;
图4为本实用新型提供的一种高强度铝合金自动化挤压成型装置图3的A处放大图。FIG. 4 is an enlarged view of point A of FIG. 3 of a high-strength aluminum alloy automated extrusion molding device provided by the present invention.
图例说明:1、工作台;101、螺纹杆;102、电机;103、移动架;1031、转动轮;104、防滑垫;105、第二液压缸;106、第一液压缸;107、压块;108、脱模板;109、定位架;110、六边插销;111、限位杆;2、模具孔;3、模具本体;4、固定架;5、连通管;6、高压喷嘴;7、高压气泵;8、输送管;9、传送带;10、物料本体。Legend: 1. Workbench; 101. Threaded rod; 102. Motor; 103. Moving frame; 1031. Rotating wheel; 104. Anti-slip pad; 105. Second hydraulic cylinder; 106. First hydraulic cylinder; 107. Press block; 108. Stripping plate; 109. Positioning frame; 110. Hexagonal latch; 111. Limit rod; 2. Mold hole; 3. Mold body; 4. Fixed frame; 5. Connecting pipe; 6. High-pressure nozzle; 7. High-pressure air pump; 8. Delivery pipe; 9. Conveyor belt; 10. Material body.
具体实施方式DETAILED DESCRIPTION
为了能够更清楚地理解本实用新型的上述目的、特征和优点,下面结合附图和实施例对本实用新型做进一步说明。需要说明的是,在不冲突的情况下,本申请的实施例及实施例中的特征可以相互组合。In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
在下面的描述中阐述了很多具体细节以便于充分理解本实用新型,但是,本实用新型还可以采用不同于在此描述的其他方式来实施,因此,本实用新型并不限于下面公开说明书的具体实施例的限制。In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.
实施例1,如图1-图4所示,本实用新型提供了一种高强度铝合金自动化挤压成型装置,包括:工作台1,工作台1的一端开设有模具孔2,还包括:Embodiment 1, as shown in FIG. 1 to FIG. 4 , the utility model provides a high-strength aluminum alloy automatic extrusion molding device, comprising: a workbench 1, one end of the workbench 1 is provided with a die hole 2, and further comprising:
模具本体3,活动安装在模具孔2的内表面,工作台1远离模具孔2的一端固定安装有两个固定架4;The mold body 3 is movably mounted on the inner surface of the mold hole 2, and two fixing frames 4 are fixedly mounted on one end of the workbench 1 away from the mold hole 2;
连通管5,固定安装在两个固定架4的相对一端,连通管5靠近模具本体3的外表面固定安装有多个高压喷嘴6;The connecting pipe 5 is fixedly mounted on the opposite end of the two fixing frames 4, and a plurality of high-pressure nozzles 6 are fixedly mounted on the outer surface of the connecting pipe 5 close to the mold body 3;
高压气泵7,固定安装在其中一个固定架4靠近连通管5的一端,高压气泵7的输出端固定套设有输送管8;A high-pressure air pump 7 is fixedly mounted on one end of one of the fixing frames 4 close to the connecting pipe 5, and a delivery pipe 8 is fixedly sleeved on the output end of the high-pressure air pump 7;
第一液压缸106,固定安装在工作台1远离模具本体3的一端,第一液压缸106的输出端固定安装有压块107。The first hydraulic cylinder 106 is fixedly mounted on one end of the workbench 1 away from the mold body 3 , and a pressure block 107 is fixedly mounted on the output end of the first hydraulic cylinder 106 .
本实施例中,在使用时,本装置内用电设备均与外部电源连通,将六边插销110从模具孔2内抽出后,先模具本体3一端的脱模板108活动套设在第二液压缸105的输出端上,随后再把对齐脱模板108的模具本体3放入模具孔2内,随后再将六边插销110的一端插入模具本体3内,便于对模具本体3和脱模板108进行限位,工作人员打开第一液压缸106外部的液压系统,控制第一液压缸106的输出端带动压块107向模具本体3方向运动,对物料本体10进行挤压成型工作,挤压成型工作完成后,第一液压缸106的输出端收缩时带动压块107上升,工作人员打开第二液压缸105外部的液压系统控制第二液压缸105的输出端带动脱模板108向上移动,脱模板108的远离第二液压缸105的一侧与模具本体3靠近压块107的一侧齐平后,第二液压缸105停止工作,便于将模具本体3内部的成型的物料本体10顶出,此时模具本体3内和脱模板108的一侧都残留有碎屑,第二液压缸105输出端收缩后带动脱模板108恢复原位,工作人员打开固定架4上高压气泵7的供电系统,其内部电动机带动叶轮转动将外部空气吸入后进行压缩后输出至输送管8内,经过输送管8进入连通管5内,在连通管5内部气压积蓄到一定气压后从多个高压喷嘴6向模具本体3方向喷出,将模具本体3内部和脱模板108表面的碎屑吹出,便于避免碎屑依附在模具本体3和脱模板108上,有利于提高下次物料本体10的挤压成型质量,提高良品率。In this embodiment, when in use, the electrical equipment in the device is connected to the external power supply, and after the hexagonal pin 110 is pulled out from the mold hole 2, the stripping plate 108 at one end of the mold body 3 is movably sleeved on the output end of the second hydraulic cylinder 105, and then the mold body 3 aligned with the stripping plate 108 is placed into the mold hole 2, and then one end of the hexagonal pin 110 is inserted into the mold body 3, so as to limit the mold body 3 and the stripping plate 108. The staff turns on the hydraulic system outside the first hydraulic cylinder 106, controls the output end of the first hydraulic cylinder 106 to drive the pressing block 107 to move toward the mold body 3, and performs extrusion molding on the material body 10. After the extrusion molding work is completed, the output end of the first hydraulic cylinder 106 contracts and drives the pressing block 107 to rise, and the staff turns on the hydraulic system outside the second hydraulic cylinder 105 to control the output end of the second hydraulic cylinder 105 to drive the stripping plate 108 to move upward, and the material body 10 is demolded. After the side of the plate 108 away from the second hydraulic cylinder 105 is flush with the side of the mold body 3 close to the pressure block 107, the second hydraulic cylinder 105 stops working, so as to facilitate the ejection of the formed material body 10 inside the mold body 3. At this time, there are debris remaining in the mold body 3 and on one side of the stripping plate 108. The output end of the second hydraulic cylinder 105 contracts and drives the stripping plate 108 to return to its original position. The staff turns on the power supply system of the high-pressure air pump 7 on the fixed frame 4. The internal motor drives the impeller to rotate to inhale external air, compress it, and then output it to the conveying pipe 8, and then enters the connecting pipe 5 through the conveying pipe 8. After the air pressure inside the connecting pipe 5 accumulates to a certain air pressure, it is sprayed from multiple high-pressure nozzles 6 toward the mold body 3, and the debris inside the mold body 3 and on the surface of the stripping plate 108 are blown out, so as to avoid the debris from adhering to the mold body 3 and the stripping plate 108, which is beneficial to improve the extrusion molding quality of the material body 10 next time and improve the yield rate.
实施例2,如图1-图4所示,工作台1远离第一液压缸106的一端固定安装有第二液压缸105,第二液压缸105的输出端固定活动套设有脱模板108,脱模板108的一端滑动安装在模具本体3的一端,压块107位于模具本体3正上方,工作台1靠近模具孔2的一端设置有两个传送带9,其中一个传送带9的外表面活动放置有物料本体10,工作台1远离模具本体3的一端固定安装有限位杆111,工作台1靠近限位杆111的一端通过轴承安装有螺纹杆101,工作台1靠近模具孔2的一端滑动安装有六边插销110,六边插销110的一端贯穿工作台1延伸至模具孔2内部,六边插销110位于模具孔2内部的一端滑动安装在模具本体3的一端,工作台1靠近螺纹杆101的一端固定安装有电机102,电机102的输出端与螺纹杆101贯穿工作台1至外部的一端同轴心固定连接,螺纹杆101的外表面螺纹安装有移动架103,移动架103远离螺纹杆101的一端与限位杆111的外表面滑动接触,移动架103远离限位杆111的一端固定安装有防滑垫104,移动架103靠近工作台1的一端转动安装有两个转动轮1031,两个转动轮1031的外表面与工作台1的一侧转动接触,工作台1靠近防滑垫104的一端固定安装有定位架109,移动架103远离螺纹杆101的一端与定位架109的外表面滑动接触。Embodiment 2, as shown in Figures 1 to 4, a second hydraulic cylinder 105 is fixedly installed at one end of the workbench 1 away from the first hydraulic cylinder 106, a stripping plate 108 is fixedly and movably sleeved at the output end of the second hydraulic cylinder 105, one end of the stripping plate 108 is slidably installed at one end of the mold body 3, a pressing block 107 is located directly above the mold body 3, two conveyor belts 9 are arranged at one end of the workbench 1 close to the mold hole 2, a material body 10 is movably placed on the outer surface of one of the conveyor belts 9, a limiting rod 111 is fixedly installed at one end of the workbench 1 away from the mold body 3, a threaded rod 101 is installed at one end of the workbench 1 close to the limiting rod 111 through a bearing, a hexagonal latch 110 is slidably installed at one end of the workbench 1 close to the mold hole 2, one end of the hexagonal latch 110 passes through the workbench 1 and extends to the inside of the mold hole 2, and the hexagonal latch 110 is located inside the mold hole 2 One end of the movable frame 103 is slidably mounted on one end of the mold body 3, and a motor 102 is fixedly mounted on one end of the workbench 1 close to the threaded rod 101, and the output end of the motor 102 is coaxially fixedly connected with one end of the threaded rod 101 that passes through the workbench 1 to the outside, and a movable frame 103 is threadedly mounted on the outer surface of the threaded rod 101, and the end of the movable frame 103 away from the threaded rod 101 is in sliding contact with the outer surface of the limiting rod 111, and an anti-skid pad 104 is fixedly mounted on the end of the movable frame 103 away from the limiting rod 111, and two rotating wheels 1031 are rotatably mounted on one end of the movable frame 103 close to the workbench 1, and the outer surfaces of the two rotating wheels 1031 are in rotational contact with one side of the workbench 1, and a positioning frame 109 is fixedly mounted on one end of the workbench 1 close to the anti-skid pad 104, and the end of the movable frame 103 away from the threaded rod 101 is in sliding contact with the outer surface of the positioning frame 109.
本实施例中,在使用时,两个传送带9由驱动装置、传动辊和皮带组合而成,当物料本体10放置在靠近定位架109的传送带9上时,该传送带9带动物料本体10向定位架109方向移动,物料本体10与定位架109相触时,工作人员打开电机102的供电系统,控制电机102带动螺纹杆101在工作台1内进行顺时针转动,由于移动架103的一端与限位杆111滑动接触,便于螺纹杆101在转动时带动与之螺纹安装的移动架103在限位杆111上向模具本体3方向移动,移动架103在移动时带动通电状态的防滑垫104向物料本体10方向移动,防滑垫104与物料本体10相触后将物料本体10向模具本体3方向推动,进行送料工作,物料本体10进入模具本体3内,电机102的输出端逆时针转动,使移动架103恢复原位,当挤压成型工作完成后,第二液压缸105的输出端带动脱模板108将模具本体3内部的成型的物料本体10顶出后,完成脱模工作,便于简化脱模工作,提高脱模工作的效率,此时电机102的输出端顺时针转动,使移动架103向被脱模板108顶出的物料本体10进行移动,并将物料本体10推动至工作台1上远离定位架109处的传送带9,该传送带9带动成型后的物料本体10远离模具本体3,进行出料工作,提高工作效率和生产量,移动架103底部设置的转动轮1031,便于减小和工作台1以及传送带9之间产生的摩擦。In this embodiment, when in use, the two conveyor belts 9 are composed of a driving device, a transmission roller and a belt combination. When the material body 10 is placed on the conveyor belt 9 close to the positioning frame 109, the conveyor belt 9 drives the material body 10 to move toward the positioning frame 109. When the material body 10 touches the positioning frame 109, the staff turns on the power supply system of the motor 102 and controls the motor 102 to drive the threaded rod 101 to rotate clockwise in the workbench 1. Since one end of the moving frame 103 is in sliding contact with the limiting rod 111, it is convenient for the threaded rod 101 to drive the moving frame 103 threadedly mounted thereon to move toward the mold body 3 on the limiting rod 111 when rotating. When the moving frame 103 moves, it drives the anti-skid pad 104 in the energized state to move toward the material body 10. After the anti-skid pad 104 touches the material body 10, the material body 10 is pushed toward the mold body 3. During the feeding operation, the material body 10 enters the mold body 3, and the output end of the motor 102 rotates counterclockwise to restore the movable frame 103 to its original position. After the extrusion molding work is completed, the output end of the second hydraulic cylinder 105 drives the stripping plate 108 to eject the molded material body 10 inside the mold body 3, and then the demolding work is completed, which is convenient for simplifying the demolding work and improving the efficiency of the demolding work. At this time, the output end of the motor 102 rotates clockwise to move the movable frame 103 toward the material body 10 ejected by the stripping plate 108, and pushes the material body 10 to the conveyor belt 9 on the workbench 1 away from the positioning frame 109. The conveyor belt 9 drives the molded material body 10 away from the mold body 3 to perform the discharging work, thereby improving the work efficiency and production volume. The rotating wheel 1031 arranged at the bottom of the movable frame 103 is convenient for reducing the friction between the workbench 1 and the conveyor belt 9.
工作原理:在使用时,本装置内用电设备均与外部电源连通,将六边插销110从模具孔2内抽出后,先模具本体3一端的脱模板108活动套设在第二液压缸105的输出端上,随后再把对齐脱模板108的模具本体3放入模具孔2内,随后再将六边插销110的一端插入模具本体3内,便于对模具本体3和脱模板108进行限位,工作人员打开第一液压缸106外部的液压系统,控制第一液压缸106的输出端带动压块107向模具本体3方向运动,对物料本体10进行挤压成型工作,挤压成型工作完成后,第一液压缸106的输出端收缩时带动压块107上升,工作人员打开第二液压缸105外部的液压系统控制第二液压缸105的输出端带动脱模板108向上移动,脱模板108的远离第二液压缸105的一侧与模具本体3靠近压块107的一侧齐平后,第二液压缸105停止工作,便于将模具本体3内部的成型的物料本体10顶出,此时模具本体3内和脱模板108的一侧都残留有碎屑,第二液压缸105输出端收缩后带动脱模板108恢复原位,工作人员打开固定架4上高压气泵7的供电系统,其内部电动机带动叶轮转动将外部空气吸入后进行压缩后输出至输送管8内,经过输送管8进入连通管5内,在连通管5内部气压积蓄到一定气压后从多个高压喷嘴6向模具本体3方向喷出,将模具本体3内部和脱模板108表面的碎屑吹出,便于避免碎屑依附在模具本体3和脱模板108上,有利于提高下次物料本体10的挤压成型质量,提高良品率,在使用时,两个传送带9由驱动装置、传动辊和皮带组合而成,当物料本体10放置在靠近定位架109的传送带9上时,该传送带9带动物料本体10向定位架109方向移动,物料本体10与定位架109相触时,工作人员打开电机102的供电系统,控制电机102带动螺纹杆101在工作台1内进行顺时针转动,由于移动架103的一端与限位杆111滑动接触,便于螺纹杆101在转动时带动与之螺纹安装的移动架103在限位杆111上向模具本体3方向移动,移动架103在移动时带动通电状态的防滑垫104向物料本体10方向移动,防滑垫104与物料本体10相触后将物料本体10向模具本体3方向推动,进行送料工作,物料本体10进入模具本体3内,电机102的输出端逆时针转动,使移动架103恢复原位,当挤压成型工作完成后,第二液压缸105的输出端带动脱模板108将模具本体3内部的成型的物料本体10顶出后,完成脱模工作,便于简化脱模工作,提高脱模工作的效率,此时电机102的输出端顺时针转动,使移动架103向被脱模板108顶出的物料本体10进行移动,并将物料本体10推动至工作台1上远离定位架109处的传送带9,该传送带9带动成型后的物料本体10远离模具本体3,进行出料工作,提高工作效率和生产量,移动架103底部设置的转动轮1031,便于减小和工作台1以及传送带9之间产生的摩擦,高压气泵7的型号为XGB-3000,电机102的型号为KSSM-220-750。Working principle: When in use, all electrical equipment in the device is connected to an external power supply. After the hexagonal pin 110 is pulled out from the die hole 2, the stripping plate 108 at one end of the die body 3 is movably sleeved on the output end of the second hydraulic cylinder 105, and then the die body 3 aligned with the stripping plate 108 is placed into the die hole 2, and then one end of the hexagonal pin 110 is inserted into the die body 3, so as to limit the die body 3 and the stripping plate 108. The staff turns on the hydraulic system outside the first hydraulic cylinder 106, controls the output end of the first hydraulic cylinder 106 to drive the pressing block 107 to move toward the die body 3, and performs extrusion molding on the material body 10. After the extrusion molding is completed, the output end of the first hydraulic cylinder 106 contracts and drives the pressing block 107 to rise. The staff turns on the hydraulic system outside the second hydraulic cylinder 105 and controls the output end of the second hydraulic cylinder 105 to drive the stripping plate 108 to move upward. After the side of 108 away from the second hydraulic cylinder 105 is flush with the side of the mold body 3 close to the pressure block 107, the second hydraulic cylinder 105 stops working, so as to push out the formed material body 10 inside the mold body 3. At this time, there are debris left in the mold body 3 and on one side of the stripping plate 108. The output end of the second hydraulic cylinder 105 contracts and drives the stripping plate 108 to return to its original position. The staff turns on the power supply system of the high-pressure air pump 7 on the fixed frame 4. The internal motor drives the impeller to rotate to inhale external air, compress it, and then output it to the conveying pipe 8, and then enters the connecting pipe 5 through the conveying pipe 8. After the air pressure inside the connecting pipe 5 accumulates to a certain air pressure, it is sprayed from multiple high-pressure nozzles 6 toward the mold body 3, blowing out the debris inside the mold body 3 and on the surface of the stripping plate 108, so as to avoid the debris from adhering to the mold body 3 and the stripping plate 108, which is beneficial to improving the extrusion molding quality of the material body 10 next time and improving the yield rate. When in use, the two conveyor belts 9 are composed of a driving device, a transmission roller and a belt combination. When the material body 10 is placed on the conveyor belt 9 close to the positioning frame 109, the conveyor belt 9 drives the material body 10 to move toward the positioning frame 109. When the material body 10 touches the positioning frame 109, the staff turns on the power supply system of the motor 102 and controls the motor 102 to drive the threaded rod 101 to rotate clockwise in the workbench 1. Since one end of the moving frame 103 is in sliding contact with the limit rod 111, it is convenient for the threaded rod 101 to drive the moving frame 103 threadedly mounted thereon to move toward the mold body 3 on the limit rod 111 when rotating. When the moving frame 103 moves, it drives the anti-skid pad 104 in the energized state to move toward the material body 10. After the anti-skid pad 104 touches the material body 10, it pushes the material body 10 toward the mold body 3 to perform the feeding work. The material body 10 enters the mold body 3, and the motor 1 The output end of motor 102 rotates counterclockwise to restore the movable frame 103 to its original position. After the extrusion molding work is completed, the output end of the second hydraulic cylinder 105 drives the stripping plate 108 to eject the molded material body 10 inside the mold body 3, and the demoulding work is completed, which is convenient for simplifying the demoulding work and improving the efficiency of the demoulding work. At this time, the output end of motor 102 rotates clockwise to move the movable frame 103 toward the material body 10 ejected by the stripping plate 108, and push the material body 10 to the conveyor belt 9 on the workbench 1 away from the positioning frame 109. The conveyor belt 9 drives the molded material body 10 away from the mold body 3 to perform the discharging work, thereby improving the work efficiency and production volume. The rotating wheel 1031 arranged at the bottom of the movable frame 103 is convenient for reducing the friction between the workbench 1 and the conveyor belt 9. The model of high-pressure air pump 7 is XGB-3000, and the model of motor 102 is KSSM-220-750.
以上所述,仅是本实用新型的较佳实施例而已,并非是对本实用新型作其它形式的限制,任何熟悉本专业的技术人员可能利用上述揭示的技术内容加以变更或改型为等同变化的等效实施例应用于其它领域,但是凡是未脱离本实用新型技术方案内容,依据本实用新型的技术实质对以上实施例所作的任何简单修改、等同变化与改型,仍属于本实用新型技术方案的保护范围。The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.
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