CN221817040U - Shaping jig for communication base station die-casting raw materials - Google Patents
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- 238000004512 die casting Methods 0.000 title claims abstract description 21
- 238000004891 communication Methods 0.000 title claims abstract description 19
- 238000007493 shaping process Methods 0.000 title claims abstract description 19
- 239000002994 raw material Substances 0.000 title claims abstract description 17
- 239000000463 material Substances 0.000 claims 1
- 229910001208 Crucible steel Inorganic materials 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 238000013461 design Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 229910000838 Al alloy Inorganic materials 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- SNAAJJQQZSMGQD-UHFFFAOYSA-N aluminum magnesium Chemical compound [Mg].[Al] SNAAJJQQZSMGQD-UHFFFAOYSA-N 0.000 description 2
- 238000005266 casting Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 238000013475 authorization Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000011017 operating method Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
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- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
Description
技术领域Technical Field
本实用新型涉及压铸技术领域,具体涉及一种对于通讯基站压铸原材料的整形治具。The utility model relates to the technical field of die-casting, and in particular to a shaping jig for die-casting raw materials of communication base stations.
背景技术Background Art
现有技术中,压铸钢片在成型、顶出过程中通常存在变形现象,而压铸平板类钢片在现代生产中广泛使用,例如应用在手机镁铝合金中框产品上。由于压铸平板类钢片的手机镁铝合金中框平面装配面的平面度要求较高,所以通常都需要对压铸成型、顶出后的压铸钢片进行整形,常规的整形方式是通过上模、下模将其压平;In the prior art, die-cast steel sheets usually deform during the forming and ejection process, while die-cast flat steel sheets are widely used in modern production, such as in magnesium-aluminum alloy middle frame products for mobile phones. Since the flatness of the flat assembly surface of the mobile phone magnesium-aluminum alloy middle frame of die-cast flat steel sheets is required to be high, it is usually necessary to shape the die-cast steel sheets after die-casting and ejection. The conventional shaping method is to flatten them with upper and lower dies;
中国专利公开了一种压铸钢片热整形治具(授权公告号CN 205463711 U),该专利技术包括相对应设置的上模和下模,所述上模的底部设有弧形凸块,所述下模的顶部对应所述弧形凸块设有弧形凹槽,于该弧形凹槽中突出该弧形凹槽底部设有若干定位针,于所述弧形凸块上对应所述定位针设有避让孔。本实用新型其结构简单合理,设计巧妙,通过弧形凸块与弧形凹槽的配合,能够很好地对压铸钢片进行校整,校整后变形回复低,校整后的压铸钢片良率高,能够满足使用的需求;A Chinese patent discloses a die-cast steel sheet heat shaping jig (authorization announcement number CN 205463711 U). The patented technology includes an upper die and a lower die that are arranged correspondingly. The bottom of the upper die is provided with an arc-shaped protrusion, and the top of the lower die is provided with an arc-shaped groove corresponding to the arc-shaped protrusion. A number of positioning pins are protruding from the arc-shaped groove. Avoidance holes are provided on the arc-shaped protrusion corresponding to the positioning pins. The utility model has a simple and reasonable structure and an ingenious design. Through the cooperation of the arc-shaped protrusion and the arc-shaped groove, the die-cast steel sheet can be well calibrated. The deformation recovery after calibration is low, and the yield rate of the die-cast steel sheet after calibration is high, which can meet the needs of use.
但是,该治具不能自动将压铸后的模块弹出,需要人工另外操作,增加了生产时间降低了效率。因此,本领域技术人员提供了一种对于通讯基站压铸原材料的整形治具,以解决上述背景技术中提出的问题。However, the jig cannot automatically eject the die-cast module and requires manual operation, which increases production time and reduces efficiency. Therefore, those skilled in the art provide a shaping jig for die-casting raw materials of communication base stations to solve the problems raised in the above background technology.
实用新型内容Utility Model Content
为解决上述技术问题,本实用新型提供一种对于通讯基站压铸原材料的整形治具,包括升降结构,升降结构包括齿板一,齿板一为长方体,在齿板一的底部前后两侧均设有一个限位块,在齿板一的下表面设有弹簧一,在齿板一的其中一个侧面设有若干齿槽,在齿槽的一侧设有两个相互嵌合的齿轮,在每个齿轮的中间均设有转轴,在齿轮的一侧设有齿板二,在齿板二的前后两侧均设有一个限位条,在齿板二的顶部设有支撑块,在支撑块内部设有固定槽,固定槽内部一侧设有穿孔。In order to solve the above technical problems, the utility model provides a shaping jig for die-casting raw materials of communication base stations, including a lifting structure, the lifting structure includes a tooth plate one, the tooth plate one is a rectangular parallelepiped, a limit block is provided on both the front and rear sides of the bottom of the tooth plate one, a spring is provided on the lower surface of the tooth plate one, a plurality of tooth grooves are provided on one side of the tooth grooves, two mutually engaging gears are provided on one side of the tooth grooves, a rotating shaft is provided in the middle of each gear, a tooth plate two is provided on one side of the gear, a limit strip is provided on both the front and rear sides of the tooth plate two, a support block is provided on the top of the tooth plate two, a fixing groove is provided inside the support block, and a through hole is provided on one side of the fixing groove.
优选地:在所述穿孔内设有伸缩杆,伸缩杆位于固定槽内的部分的外侧设有弹簧二,在弹簧二的一端设有固定块,该结构可以使升降板和支撑块的连接更加牢固。Preferably: a telescopic rod is provided in the through hole, a second spring is provided on the outside of the part of the telescopic rod located in the fixing groove, and a fixing block is provided at one end of the second spring. This structure can make the connection between the lifting plate and the support block more secure.
优选地:在所述固定块的一侧设有斜板,在斜板和固定块的下方设有推板,该结构方便取下升降板。Preferably, an inclined plate is provided on one side of the fixed block, and a push plate is provided below the inclined plate and the fixed block. This structure facilitates the removal of the lifting plate.
优选地:在所述固定块的上方设有升降板,在升降板的下表面设有四个安装槽,在安装槽内部一侧设有斜槽,在斜槽的下方设有限位板,限位板位于斜板和推板之间,该结构可以实现斜板对升降板的固定。Preferably: a lifting plate is provided above the fixed block, four mounting grooves are provided on the lower surface of the lifting plate, an inclined groove is provided on one side inside the mounting groove, a limit plate is provided below the inclined groove, and the limit plate is located between the inclined plate and the push plate. This structure can realize the fixing of the inclined plate to the lifting plate.
优选地:在所述升降板的外侧设有下模具,在下模具的上方设有上模具,下模具和齿板一接触的位置设有升降槽一,在升降槽一的前后两侧均设有一个限位槽一,该结构可以在上模板下降时改变齿板一的位置。Preferably: a lower mold is provided on the outer side of the lifting plate, an upper mold is provided above the lower mold, a lifting groove is provided at the position where the lower mold and the tooth plate contact, and a limit groove is provided on both the front and rear sides of the lifting groove. This structure can change the position of the tooth plate when the upper template descends.
优选地:在所述升降槽一的一侧设有通槽,在通槽内部和转轴接触的位置设有转孔,在通槽的一侧设有升降槽二,在升降槽二的前后两侧均设有一个限位槽二,该结构可以为齿轮转动提供空间。Preferably: a through slot is provided on one side of the lifting slot 1, a rotating hole is provided at a position inside the through slot that contacts the rotating shaft, a lifting slot 2 is provided on one side of the through slot, and a limiting slot 2 is provided on both the front and rear sides of the lifting slot 2. This structure can provide space for the gear to rotate.
本实用新型的技术效果和优点:Technical effects and advantages of the utility model:
1、本实用新型在结构设计上,通过利用齿板和齿轮之间的嵌合,可以在齿板被弹簧推动时改变升降板的高度,从而使模块被推出下模具,不需要人工再取下模具,提高了生产效率。1. In terms of structural design, the utility model utilizes the engagement between the tooth plate and the gear, so that the height of the lifting plate can be changed when the tooth plate is pushed by the spring, so that the module is pushed out of the lower mold, and there is no need to manually remove the mold, thereby improving production efficiency.
2、同时通过斜板进入到斜槽内完成支撑块和升降板的固定,不仅使得固定更加牢固,而且可以方便对升降板进行拆卸更换。2. At the same time, the support block and the lifting plate are fixed by entering the inclined groove through the inclined plate, which not only makes the fixation more firm, but also makes it convenient to disassemble and replace the lifting plate.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本申请实施例提供的一种对于通讯基站压铸原材料的整形治具的结构示意图;FIG1 is a schematic structural diagram of a shaping jig for die-casting raw materials for a communication base station provided in an embodiment of the present application;
图2是本申请实施例提供的一种对于通讯基站压铸原材料的整形治具中下模具的结构示意图;FIG2 is a schematic diagram of the structure of a lower mold in a shaping jig for die-casting raw materials for a communication base station provided in an embodiment of the present application;
图3是本申请实施例提供的一种对于通讯基站压铸原材料的整形治具中下模具的结构剖视图;3 is a structural cross-sectional view of a lower mold in a shaping jig for die-casting raw materials for a communication base station provided in an embodiment of the present application;
图4是本申请实施例提供的一种对于通讯基站压铸原材料的整形治具中升降板的结构剖视图;FIG4 is a cross-sectional view of the structure of a lifting plate in a shaping jig for die-casting raw materials for a communication base station provided in an embodiment of the present application;
图5是本申请实施例提供的一种对于通讯基站压铸原材料的整形治具中A处局部放大的结构示意图;FIG5 is a schematic diagram of a partially enlarged structure of a shaping jig for die-casting raw materials for a communication base station provided in an embodiment of the present application;
图6是本申请实施例提供的一种对于通讯基站压铸原材料的整形治具中升降结构的结构示意图。FIG6 is a schematic diagram of a lifting structure in a shaping jig for die-casting raw materials for a communication base station provided in an embodiment of the present application.
图中:In the figure:
1、下模具;11、升降槽一;12、限位槽一;13、升降槽二;14、限位槽二;15、通槽;16、转孔;2、上模具;3、升降结构;31、齿板一;32、弹簧一;33、限位块;34、齿轮;35、齿板二;36、限位条;37、支撑块;38、固定槽;39、穿孔;4、升降板;41、安装槽;42、斜槽;43、限位板;51、固定块;52、斜板;53、推板;54、伸缩杆;55、弹簧二。1. Lower mold; 11. Lifting slot 1; 12. Limiting slot 1; 13. Lifting slot 2; 14. Limiting slot 2; 15. Through slot; 16. Rotating hole; 2. Upper mold; 3. Lifting structure; 31. Tooth plate 1; 32. Spring 1; 33. Limiting block; 34. Gear; 35. Tooth plate 2; 36. Limiting strip; 37. Support block; 38. Fixed slot; 39. Perforation; 4. Lifting plate; 41. Mounting slot; 42. Oblique slot; 43. Limiting plate; 51. Fixed block; 52. Oblique plate; 53. Push plate; 54. Telescopic rod; 55. Spring 2.
具体实施方式DETAILED DESCRIPTION
下面结合附图和具体实施方式对本实用新型作进一步详细的说明。本实用新型的实施例是为了示例和描述起见而给出的,而并不是无遗漏的或者将本实用新型限于所公开的形式。很多修改和变化对于本领域的普通技术人员而言是显而易见的。选择和描述实施例是为了更好说明本实用新型的原理和实际应用,并且使本领域的普通技术人员能够理解本实用新型从而设计适于特定用途的带有各种修改的各种实施例。The present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments. The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations are obvious to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific purposes.
实施例Example
请参阅图1~图6,在本实施例中提供一种对于通讯基站压铸原材料的整形治具,包括升降结构3,升降结构3包括齿板一31,齿板一31为长方体,在齿板一31的底部前后两侧均设有一个限位块33,限位块33和齿板一31固定连接,在齿板一31的下表面设有弹簧一32,弹簧一32的顶端抵在齿板一31的下表面上,在齿板一31的其中一个侧面设有若干齿槽;Please refer to Figures 1 to 6. In this embodiment, a shaping jig for die-casting raw materials of a communication base station is provided, including a lifting structure 3. The lifting structure 3 includes a tooth plate 31. The tooth plate 31 is a rectangular parallelepiped. A limit block 33 is provided on both the front and rear sides of the bottom of the tooth plate 31. The limit block 33 is fixedly connected to the tooth plate 31. A spring 32 is provided on the lower surface of the tooth plate 31. The top end of the spring 32 is against the lower surface of the tooth plate 31. A plurality of tooth grooves are provided on one side of the tooth plate 31.
在齿槽的一侧设有两个相互嵌合的齿轮34,在每个齿轮34的中间均设有转轴,在齿轮34的一侧设有齿板二35,齿板二35和齿轮34嵌合,在齿板二35的前后两侧均设有一个限位条36,限位条36和齿板二35固定连接,在齿板二35的顶部设有支撑块37,支撑块37和齿板二35固定连接,在支撑块37内部设有固定槽38,固定槽38内部一侧设有穿孔39;Two gears 34 are provided on one side of the tooth groove, and a rotating shaft is provided in the middle of each gear 34. A tooth plate 2 35 is provided on one side of the gear 34, and the tooth plate 2 35 is engaged with the gear 34. A limit bar 36 is provided on both the front and rear sides of the tooth plate 2 35, and the limit bar 36 is fixedly connected to the tooth plate 2 35. A support block 37 is provided on the top of the tooth plate 2 35, and the support block 37 is fixedly connected to the tooth plate 2 35. A fixing groove 38 is provided inside the support block 37, and a through hole 39 is provided on one side of the fixing groove 38.
在穿孔39内设有伸缩杆54,伸缩杆54位于固定槽38内的部分的外侧设有弹簧二55,在弹簧二55的一端设有固定块51,固定块51和伸缩杆54固定连接,在固定块51的一侧设有斜板52,在斜板52和固定块51的下方设有推板53,推板53和固定块51固定连接;A telescopic rod 54 is provided in the through hole 39, a second spring 55 is provided on the outer side of the portion of the telescopic rod 54 located in the fixing groove 38, a fixing block 51 is provided at one end of the second spring 55, the fixing block 51 and the telescopic rod 54 are fixedly connected, an inclined plate 52 is provided on one side of the fixing block 51, a push plate 53 is provided below the inclined plate 52 and the fixing block 51, and the push plate 53 and the fixing block 51 are fixedly connected;
在固定块51的上方设有升降板4,在升降板4的下表面设有四个安装槽41,支撑块37位于安装槽41内部,在安装槽41内部一侧设有斜槽42,斜板52进入到斜槽42内部,在斜槽42的下方设有限位板43,限位板43和升降板4固定连接,限位板43位于斜板52和推板53之间;A lifting plate 4 is provided above the fixed block 51, and four mounting grooves 41 are provided on the lower surface of the lifting plate 4. The support block 37 is located inside the mounting groove 41. An inclined groove 42 is provided on one side of the mounting groove 41. The inclined plate 52 enters the inclined groove 42. A limit plate 43 is provided below the inclined groove 42. The limit plate 43 is fixedly connected to the lifting plate 4, and the limit plate 43 is located between the inclined plate 52 and the push plate 53.
在升降板4的外侧设有下模具1,在下模具1的上方设有上模具2,下模具1和齿板一31接触的位置设有升降槽一11,齿板一31位于升降槽一11内部,弹簧一32位于升降槽一11内部底端,在升降槽一11的前后两侧均设有一个限位槽一12,在升降槽一11的一侧设有通槽15,齿轮34位于通槽15内部,在通槽15内部和转轴接触的位置设有转孔16,在通槽15的一侧设有升降槽二13,在升降槽二13的前后两侧均设有一个限位槽二14。A lower mold 1 is provided on the outer side of the lifting plate 4, an upper mold 2 is provided above the lower mold 1, a lifting groove 11 is provided at the position where the lower mold 1 and the tooth plate 31 contact, the tooth plate 31 is located inside the lifting groove 11, a spring 32 is located at the bottom of the lifting groove 11, a limiting groove 12 is provided on both the front and rear sides of the lifting groove 11, a through groove 15 is provided on one side of the lifting groove 11, a gear 34 is located inside the through groove 15, a rotating hole 16 is provided at the position where the through groove 15 contacts the rotating shaft, a lifting groove 2 13 is provided on one side of the through groove 15, and a limiting groove 2 14 is provided on both the front and rear sides of the lifting groove 2 13.
本实用新型的工作原理是:The working principle of the utility model is:
本实用新型在使用时,当上模具2下降接触到齿板一31之后,齿板一31会挤压弹簧一32,此时齿轮34会随着齿槽的移动进行转动,在两个齿轮34的转动喜爱,齿板二35也会向下移动,此时升降板4会下降,当上模具2下降之后,就可以完成铸模;When the utility model is in use, after the upper mold 2 descends and contacts the tooth plate 1 31, the tooth plate 1 31 will squeeze the spring 1 32, and the gear 34 will rotate with the movement of the tooth groove. When the two gears 34 rotate, the tooth plate 2 35 will also move downward, and the lifting plate 4 will descend. When the upper mold 2 descends, the casting can be completed;
在铸模完成后,上模具2会上升,此时没有上模具2的挤压弹簧一32会复原,齿板一31会上升,在上升过程中齿板二35会随之上升,升降板4也会上升,然后成型之后的模块就会被升降板4推出;After the casting is completed, the upper mold 2 will rise, and the extrusion spring 1 32 without the upper mold 2 will be restored, and the tooth plate 1 31 will rise. During the rising process, the tooth plate 2 35 will rise accordingly, and the lifting plate 4 will also rise, and then the molded module will be pushed out by the lifting plate 4;
当需要更换升降板4时,只需要挤压推板53使斜板52从斜槽42内脱出即可将升降板4取出。When the lifting plate 4 needs to be replaced, the lifting plate 4 can be taken out by simply pressing the push plate 53 to make the inclined plate 52 escape from the inclined groove 42 .
显然,所描述的实施例仅仅是本实用新型的一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域及相关领域的普通技术人员在没有作出创造性劳动的前提下所获得的所有其他实施例,都应属于本实用新型保护的范围。本实用新型中未具体描述和解释说明的结构、装置以及操作方法,如无特别说明和限定,均按照本领域的常规手段进行实施。Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field and related fields without creative work should fall within the scope of protection of the present invention. Structures, devices and operating methods not specifically described and explained in the present invention shall be implemented according to conventional means in the field unless otherwise specified and limited.
Claims (6)
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