CN221816888U - Metalwork washs pond with stoving function - Google Patents
Metalwork washs pond with stoving function Download PDFInfo
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- CN221816888U CN221816888U CN202420352285.4U CN202420352285U CN221816888U CN 221816888 U CN221816888 U CN 221816888U CN 202420352285 U CN202420352285 U CN 202420352285U CN 221816888 U CN221816888 U CN 221816888U
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Abstract
Description
技术领域Technical Field
本实用新型涉及金属件清洗技术领域,具体为一种带有烘干功能的金属件清洗池。The utility model relates to the technical field of metal parts cleaning, in particular to a metal parts cleaning pool with a drying function.
背景技术Background Art
金属件是指以金属为主要材料制成的零部件,它们广泛应用于各种机械设备和装置中,如螺钉、螺母、轴承、轴等。金属件在生产加工过程中会粘附有大量废渣油污,因此就需要对金属件进行清洗烘干加工,所以需要使用到清洗池。Metal parts refer to parts made of metal as the main material. They are widely used in various mechanical equipment and devices, such as screws, nuts, bearings, shafts, etc. A large amount of waste residue and oil will adhere to metal parts during the production and processing process, so the metal parts need to be cleaned and dried, so a cleaning tank is needed.
经检所专利公开号为CN219664548U公开了一种金属件水洗吹干装置,包括清洗池,清洗池的两侧内壁之间固定有漏板,清洗池的底端连通有水箱,清洗池的顶端固定有喷淋器,水箱的一侧外侧壁安装有水泵,水泵的输入端与水箱连通,水泵的输出端与喷淋器连通,清洗池的顶端固定有风箱。本装置通过翻动组件对清洗池内的金属件进行拨动,能够提高该装置在清洗金属件时的清洗效果,同时也能在使金属件进行风干时达到更好的干燥效果,提高了加工效率,通过水箱对清洗水进行过滤并通过水泵抽排,能够保证清洗水较为干净,提高清洗效果,通过设置漏板对金属件进行铺设,使金属件在清洗后还能配合热风机进行风干,使两道工序一体化,节约了成本,提高了工作效率。The patent publication number of the inspection institute is CN219664548U, which discloses a metal parts water washing and drying device, including a cleaning pool, a leak plate fixed between the inner walls on both sides of the cleaning pool, a water tank connected to the bottom of the cleaning pool, a sprayer fixed to the top of the cleaning pool, a water pump installed on one side of the outer wall of the water tank, the input end of the water pump is connected to the water tank, the output end of the water pump is connected to the sprayer, and a bellows is fixed to the top of the cleaning pool. The device can improve the cleaning effect of the device when cleaning the metal parts by flipping the component to move the metal parts in the cleaning pool, and can also achieve a better drying effect when the metal parts are air-dried, thereby improving the processing efficiency. The cleaning water is filtered through the water tank and pumped out through the water pump, which can ensure that the cleaning water is relatively clean and improve the cleaning effect. The metal parts are laid by setting the leak plate, so that the metal parts can also be air-dried with the hot air blower after cleaning, so that the two processes are integrated, saving costs and improving work efficiency.
然而该专利尚有不足,该种清洗池的顶部为开放式,因此在后续烘干的过程中热气容易四散,热量流失较快,从而导致金属件的烘干效率较低,且该种清洗池清洗时将金属件放置在漏板上,由翻动组件来回拨动金属件进行清洗,后续取料只能够通过工作人员依次夹取,使得取料过程操作步骤繁琐费时,容易影响工作效率。However, this patent still has some shortcomings. The top of this cleaning pool is open, so in the subsequent drying process, hot air is easy to dissipate and heat is lost quickly, resulting in low drying efficiency of metal parts. In addition, when cleaning in this cleaning pool, the metal parts are placed on the drain plate, and the flipping assembly moves the metal parts back and forth for cleaning. The subsequent material can only be picked up by the staff in sequence, which makes the material picking process cumbersome and time-consuming, and easily affects work efficiency.
为此,我们提出了一种带有烘干功能的金属件清洗池。For this purpose, we propose a metal parts cleaning pool with drying function.
实用新型内容Utility Model Content
本实用新型的目的在于提供一种带有烘干功能的金属件清洗池,以解决上述背景技术中提出的问题。The purpose of the utility model is to provide a metal parts cleaning pool with a drying function to solve the problems raised in the above background technology.
为实现上述目的,本实用新型提供如下技术方案:一种带有烘干功能的金属件清洗池,包括底架和皮带,所述底架上固定安装有清洗池,所述清洗池内转动连接有转动管,所述转动管的外侧固定安装有多个拨料网板和气座,所述转动管的前端固定安装有第一皮带轮,所述清洗池内底端设置有取料口,所述取料口内插接有闸板,所述清洗池底端位于取料口外侧套设有导料架,所述清洗池顶端固定安装有进料斗,所述进料斗内转动连接有盖板,所述盖板的前后端均固定安装有齿轮,所述进料斗的前后端位于齿轮的下部均固定安装有固定座,两个所述固定座内均滑动连接有滑板,两个所述滑板的顶端均固定安装有拉杆,两个所述拉杆的顶端均固定安装有齿杆,两个所述齿杆分别啮合连接在对应的齿轮上,两个所述拉杆的外侧均套设有弹簧,两个所述弹簧的底端均固定安装在滑板上,两个所述弹簧的顶部均固定安装在固定座内顶端。To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a metal parts cleaning pool with a drying function, comprising a base frame and a belt, the cleaning pool is fixedly installed on the base frame, a rotating tube is rotatably connected in the cleaning pool, a plurality of material-pickling mesh plates and an air seat are fixedly installed on the outer side of the rotating tube, a first pulley is fixedly installed on the front end of the rotating tube, a material taking port is arranged at the bottom end of the cleaning pool, a gate plate is inserted in the material taking port, a material guide frame is sleeved on the outer side of the material taking port at the bottom end of the cleaning pool, a feeding hopper is fixedly installed on the top of the cleaning pool, and the feeding hopper A cover plate is rotatably connected inside the hopper, and gears are fixedly installed on the front and rear ends of the cover plate. Fixed seats are fixedly installed on the front and rear ends of the feed hopper at the lower part of the gears, and slides are slidably connected inside the two fixed seats. Pull rods are fixedly installed on the tops of the two slides, and gear rods are fixedly installed on the tops of the two pull rods. The two gear rods are respectively meshed and connected to corresponding gears, and springs are sleeved on the outer sides of the two pull rods. The bottom ends of the two springs are fixedly installed on the slides, and the tops of the two springs are fixedly installed on the tops of the fixed seats.
可选的,所述底架上位于清洗池的后部固定安装有热风机,所述热风机上固定安装有输送管,所述输送管远离热风机的一端转动连接在转动管内,通过此种设计有利于本设备的使用。Optionally, a hot air blower is fixedly mounted on the base frame at the rear of the cleaning tank, a conveying pipe is fixedly mounted on the hot air blower, and one end of the conveying pipe away from the hot air blower is rotatably connected in the rotating pipe. This design is convenient for the use of the equipment.
可选的,所述底架上位于清洗池的前部固定安装有电机,所述电机的输出端上固定安装有第二皮带轮,所述第二皮带轮和第一皮带轮间通过皮带啮合连接,通过电机带动第二皮带轮转动有利于本设备的使用。Optionally, a motor is fixedly mounted on the base frame at the front of the cleaning tank, a second pulley is fixedly mounted on the output end of the motor, the second pulley is meshedly connected to the first pulley via a belt, and the motor drives the second pulley to rotate, which is beneficial to the use of the equipment.
可选的,所述底架上位于电机的右部固定安装有PLC控制器,通过PLC控制器便于控制本设备进行工作。Optionally, a PLC controller is fixedly mounted on the base frame at the right side of the motor, and the operation of the device can be conveniently controlled by the PLC controller.
可选的,多个所述气座和多个拨料网板相互间隔设置,通过此种设计有利于本设备的使用。Optionally, a plurality of the air seats and a plurality of the material-moving mesh plates are arranged at intervals from each other. Such a design is beneficial to the use of the device.
可选的,多个所述气座内均固定安装有单向阀,通过单向阀能够避免清洗液进入到转动管内。Optionally, a check valve is fixedly installed in each of the plurality of air seats, and the check valve can prevent the cleaning fluid from entering the rotating tube.
可选的,所述清洗池的前端位于第一皮带轮的下部固定安装有进排水管,通过将进排水管与外置水泵连接,即可输送排放清洗液。Optionally, an inlet and outlet pipe is fixedly installed at the front end of the cleaning tank under the first pulley, and the cleaning liquid can be transported and discharged by connecting the inlet and outlet pipe to an external water pump.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
通过进料斗、盖板、取料口、闸板、导料架、固定座、滑板、弹簧、拉杆、齿杆和齿轮的相互配合,能够在添加完金属件后自动对进料斗处进行密封,减少烘干过程中的热量流失,从而进一步提高了烘干效率,同时由于取料口设置在清洗池下方,取料时能够利用拨料网板带动金属件快速落入导料架内滑出,从而进一步提高了取料的工作效率。Through the cooperation of the feed hopper, cover plate, material taking port, gate plate, material guide rack, fixed seat, slide plate, spring, pull rod, gear rod and gear, the feed hopper can be automatically sealed after the metal parts are added, reducing the heat loss in the drying process, thereby further improving the drying efficiency. At the same time, since the material taking port is arranged below the cleaning tank, the material mesh plate can be used to drive the metal parts to quickly fall into the material guide rack and slide out when taking materials, thereby further improving the working efficiency of taking materials.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型一种带有烘干功能的金属件清洗池的整体结构示意图;FIG1 is a schematic diagram of the overall structure of a metal parts cleaning pool with a drying function according to the present invention;
图2为本实用新型一种带有烘干功能的金属件清洗池的后视图;FIG2 is a rear view of a metal parts cleaning tank with a drying function according to the present invention;
图3为本实用新型一种带有烘干功能的金属件清洗池的剖视图;FIG3 is a cross-sectional view of a metal parts cleaning pool with a drying function according to the present invention;
图4为本实用新型一种带有烘干功能的金属件清洗池图1中A的放大图。FIG. 4 is an enlarged view of A in FIG. 1 of a metal parts cleaning pool with a drying function according to the present invention.
图中:1、底架;2、清洗池;3、热风机;4、输送管;5、电机;6、进排水管;7、第一皮带轮;8、PLC控制器;9、皮带;10、进料斗;11、盖板;12、转动管;13、气座;14、单向阀;15、拨料网板;16、取料口;17、闸板;18、第二皮带轮;19、导料架;20、固定座;21、滑板;22、弹簧;23、拉杆;24、齿杆;25、齿轮。In the figure: 1. base frame; 2. cleaning tank; 3. hot air blower; 4. conveying pipe; 5. motor; 6. water inlet and outlet pipe; 7. first pulley; 8. PLC controller; 9. belt; 10. feed hopper; 11. cover plate; 12. rotating pipe; 13. air seat; 14. one-way valve; 15. material screen; 16. material taking port; 17. gate; 18. second pulley; 19. material guide rack; 20. fixed seat; 21. slide plate; 22. spring; 23. pull rod; 24. gear rod; 25. gear.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
请参阅图1至图4,本实用新型提供一种带有烘干功能的金属件清洗池,包括底架1和皮带9,底架1上固定安装有清洗池2,清洗池2内转动连接有转动管12,转动管12的外侧固定安装有多个拨料网板15和气座13,转动管12的前端固定安装有第一皮带轮7,清洗池2内底端设置有取料口16,取料口16内插接有闸板17,清洗池2底端位于取料口16外侧套设有导料架19,清洗池2顶端固定安装有进料斗10,进料斗10内转动连接有盖板11,盖板11的前后端均固定安装有齿轮25,进料斗10的前后端位于齿轮25的下部均固定安装有固定座20,两个固定座20内均滑动连接有滑板21,两个滑板21的顶端均固定安装有拉杆23,两个拉杆23的顶端均固定安装有齿杆24,两个齿杆24分别啮合连接在对应的齿轮25上,两个拉杆23的外侧均套设有弹簧22,两个弹簧22的底端均固定安装在滑板21上,两个弹簧22的顶部均固定安装在固定座20内顶端。Please refer to Figures 1 to 4. The utility model provides a metal parts cleaning pool with a drying function, including a base frame 1 and a belt 9. A cleaning pool 2 is fixedly installed on the base frame 1. A rotating tube 12 is rotatably connected in the cleaning pool 2. A plurality of material-pickup mesh plates 15 and an air seat 13 are fixedly installed on the outer side of the rotating tube 12. A first pulley 7 is fixedly installed at the front end of the rotating tube 12. A material taking port 16 is provided at the bottom end of the cleaning pool 2. A gate plate 17 is inserted in the material taking port 16. A material guide frame 19 is sleeved on the outer side of the material taking port 16 at the bottom end of the cleaning pool 2. A feed hopper 10 is fixedly installed at the top of the cleaning pool 2. A rotating connection 15 is fixedly installed on the outer side of the rotating tube 12. A first pulley 7 is fixedly installed at the front end of the rotating tube 12. A cover plate 11 is connected, and gears 25 are fixedly installed at the front and rear ends of the cover plate 11. Fixed seats 20 are fixedly installed at the front and rear ends of the feed hopper 10 at the lower part of the gears 25. Slide plates 21 are slidably connected in the two fixed seats 20. Pull rods 23 are fixedly installed at the tops of the two slide plates 21. Gear rods 24 are fixedly installed at the tops of the two pull rods 23. The two gear rods 24 are respectively meshed and connected to the corresponding gears 25. Springs 22 are sleeved on the outer sides of the two pull rods 23. The bottom ends of the two springs 22 are fixedly installed on the slide plates 21, and the tops of the two springs 22 are fixedly installed on the tops of the fixed seats 20.
底架1上位于清洗池2的后部固定安装有热风机3,热风机3上固定安装有输送管4,输送管4远离热风机3的一端转动连接在转动管12内,通过此种设计有利于本设备的使用,底架1上位于清洗池2的前部固定安装有电机5,电机5的输出端上固定安装有第二皮带轮18,第二皮带轮18和第一皮带轮7间通过皮带9啮合连接,通过电机5带动第二皮带轮18转动有利于本设备的使用,底架1上位于电机5的右部固定安装有PLC控制器8,通过PLC控制器8便于控制本设备进行工作,多个气座13和多个拨料网板15相互间隔设置,通过此种设计有利于本设备的使用,多个气座13内均固定安装有单向阀14,通过单向阀14能够避免清洗液进入到转动管12内,清洗池2的前端位于第一皮带轮7的下部固定安装有进排水管6,通过将进排水管6与外置水泵连接,即可输送排放清洗液。A hot air blower 3 is fixedly installed on the chassis 1 at the rear of the cleaning tank 2, a conveying pipe 4 is fixedly installed on the hot air blower 3, and one end of the conveying pipe 4 away from the hot air blower 3 is rotatably connected in the rotating pipe 12. This design is conducive to the use of the device. A motor 5 is fixedly installed on the chassis 1 at the front of the cleaning tank 2, and a second pulley 18 is fixedly installed on the output end of the motor 5. The second pulley 18 and the first pulley 7 are meshed and connected by a belt 9. The second pulley 18 is driven to rotate by the motor 5, which is conducive to the use of the device. A PLC controller 8 is fixedly installed on the right side of the motor 5, and the PLC controller 8 is used to facilitate the control of the device to work. Multiple air seats 13 and multiple material-dispensing mesh plates 15 are arranged at intervals from each other. This design is beneficial to the use of the device. A one-way valve 14 is fixedly installed in each of the multiple air seats 13. The one-way valve 14 can prevent the cleaning liquid from entering the rotating tube 12. The front end of the cleaning pool 2 is located at the lower part of the first pulley 7 and an inlet and outlet pipe 6 is fixedly installed. By connecting the inlet and outlet pipe 6 to an external water pump, the cleaning liquid can be transported and discharged.
工作原理:使用时,将进排水管6与外置水泵连接,外置水泵将清洗液输送至清洗池2内,可将金属件从进料斗10顶端放入,由于金属件的重力会使得盖板11向下偏转打开,停止投放时,弹簧22带动滑板21回位,使得拉杆23带动齿杆24向下滑动,即可使得齿轮25带动盖板11逆时针转动,最终盖板11对进料斗10处进行密封,然后打开清洗开关,此时电机5工作带动第二皮带轮18和第一皮带轮7转动,第一皮带轮7带动转动管12、拨料网板15和气座13转动,即可翻动清洗金属件,清洗结束后外置水泵通过进排水管6将污水排出,热风机3工作将热风输送至转动管12内由多个气座13吹出,即可对金属件进行烘干,烘干结束后,向前抽动闸板17,使得取料口16处打开,随着多个拨料网板15带动金属件转动,即可使得金属件快速落入到导料架19内滑出,方便取料,本种带有烘干功能的金属件清洗池使用方便,通过上述组件能够在添加完金属件后自动对进料斗10处进行密封,减少烘干过程中的热量流失,从而进一步提高了烘干效率,同时由于取料口16设置在清洗池2下方,取料时能够利用拨料网板15带动金属件快速落入导料架19内滑出,从而进一步提高了取料的工作效率。Working principle: When in use, connect the inlet and outlet pipe 6 to the external water pump, and the external water pump will transport the cleaning liquid into the cleaning pool 2. The metal parts can be put in from the top of the feed hopper 10. Due to the gravity of the metal parts, the cover plate 11 will be deflected downward and opened. When the feeding is stopped, the spring 22 drives the slide plate 21 to return, so that the pull rod 23 drives the gear rod 24 to slide downward, so that the gear 25 drives the cover plate 11 to rotate counterclockwise, and finally the cover plate 11 seals the feed hopper 10, and then the cleaning switch is turned on. At this time, the motor 5 works to drive the second pulley 18 and the first pulley 7 to rotate, and the first pulley 7 drives the rotating tube 12, the material screen 15 and the air seat 13 to rotate, so as to turn over and clean the metal parts. After cleaning, the external water pump discharges the sewage through the inlet and outlet pipe 6, and the hot air When the machine 3 is working, the hot air is transported to the rotating tube 12 and blown out by multiple air seats 13 to dry the metal parts. After the drying is completed, the gate plate 17 is pulled forward to open the material taking port 16. As the multiple material shifting mesh plates 15 drive the metal parts to rotate, the metal parts can quickly fall into the material guide rack 19 and slide out, which is convenient for material taking. This metal parts cleaning pool with drying function is easy to use. Through the above-mentioned components, the feed hopper 10 can be automatically sealed after the metal parts are added, thereby reducing the heat loss during the drying process, thereby further improving the drying efficiency. At the same time, since the material taking port 16 is arranged below the cleaning pool 2, the material shifting mesh plates 15 can be used to drive the metal parts to quickly fall into the material guide rack 19 and slide out, thereby further improving the working efficiency of material taking.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims (7)
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| Application Number | Priority Date | Filing Date | Title |
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| CN202420352285.4U CN221816888U (en) | 2024-02-26 | 2024-02-26 | Metalwork washs pond with stoving function |
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