CN221816045U - Catalyst granulation device - Google Patents
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- CN221816045U CN221816045U CN202323531278.5U CN202323531278U CN221816045U CN 221816045 U CN221816045 U CN 221816045U CN 202323531278 U CN202323531278 U CN 202323531278U CN 221816045 U CN221816045 U CN 221816045U
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Abstract
本实用新型公开了一种催化剂造粒装置,属于催化剂生产领域,包括防护箱,防护箱的顶部设置有进料机构,防护箱内设置有造粒机构,造粒机构包括两个转动连接在防护箱前后内壁之间的转动轴,造粒机构的两侧设置有清洁机构,清洁机构包括滑动连接在防护箱内顶壁的滑块,清洁机构的下方设置有筛分机构。有益效果在于:设置了清洁机构,清洁机构包括设置在造粒辊两侧的刷板,通过刷板上的刷毛对造粒辊上粘附的原材料进行清洁,保证造粒辊的工作效果;通过往复丝杆驱动滑块带动连接杆和刷板来回移动,便于对造粒辊进行全面清理;设置了筛分机构,通过滤网对清扫掉的细小的原料进行筛分,并通过第一收集壳进行收集,便于回收利用。
The utility model discloses a catalyst granulation device, which belongs to the field of catalyst production, including a protection box, a feeding mechanism is arranged on the top of the protection box, a granulation mechanism is arranged in the protection box, the granulation mechanism includes two rotating shafts rotatably connected between the front and rear inner walls of the protection box, cleaning mechanisms are arranged on both sides of the granulation mechanism, the cleaning mechanism includes a slider slidably connected to the top wall of the protection box, and a screening mechanism is arranged below the cleaning mechanism. The beneficial effects are: a cleaning mechanism is arranged, the cleaning mechanism includes a brush plate arranged on both sides of the granulation roller, the raw materials adhered to the granulation roller are cleaned by the bristles on the brush plate, so as to ensure the working effect of the granulation roller; the slider is driven by a reciprocating screw to drive the connecting rod and the brush plate to move back and forth, so as to facilitate the comprehensive cleaning of the granulation roller; a screening mechanism is arranged, the fine raw materials swept away are screened by a filter screen, and the raw materials are collected by a first collection shell, so as to facilitate recycling.
Description
技术领域Technical Field
本实用新型涉及催化剂生产领域,特别是涉及一种催化剂造粒装置。The utility model relates to the field of catalyst production, in particular to a catalyst granulation device.
背景技术Background Art
催化剂是一种在化学反应中能改变其他物质的化学反应速率,但不改变化学平衡,且其本身的质量和化学性质在化学反应前后都不发生改变的物质,催化剂具有圆柱状、环状、球状、压片状、网状、粉末状和条状等不同的形状,所以,在生产催化剂的时候需要使用造粒装置将催化剂生产成不同的形状。A catalyst is a substance that can change the chemical reaction rate of other substances in a chemical reaction but does not change the chemical equilibrium, and its own mass and chemical properties do not change before and after the chemical reaction. Catalysts have different shapes such as cylindrical, annular, spherical, pressed tablets, mesh, powder and strips. Therefore, when producing catalysts, a granulating device is required to produce the catalysts into different shapes.
经检索中国专利公告号为CN217527371U,公开了一种用于催化剂生产用的造粒装置,该专利通过设置第一接料板与第二接料板向下落下,因此催化剂颗粒在落下时形成两次缓冲,因此催化剂颗粒在接料箱内部形成的冲击小,并且在接料箱的底部设置接料振动组件可以使得接料箱内部的催化剂不断地发生移动,从而催化剂之间保持不会发生黏连而结块;同时通过热风干燥组件还可以对催化剂颗粒进行热风干燥,从而进一步降低催化剂颗粒结成块的量。After searching, the Chinese patent announcement number is CN217527371U, which discloses a granulation device for catalyst production. The patent sets a first receiving plate and a second receiving plate to fall downward, so that the catalyst particles form two buffers when falling, so the impact of the catalyst particles inside the receiving box is small, and a receiving vibration component is set at the bottom of the receiving box to enable the catalyst inside the receiving box to move continuously, so that the catalysts will not stick to each other and agglomerate; at the same time, the catalyst particles can also be hot-air dried by the hot air drying component, thereby further reducing the amount of catalyst particles agglomerating.
但是,在造粒的同时,造粒辊上可能会粘附一些催化剂原料,如果不及时清理,会改变造粒辊凹槽的大小,从而改变造粒的尺寸,影响造粒的效果。However, during granulation, some catalyst raw materials may adhere to the granulation roller. If they are not cleaned in time, the size of the groove of the granulation roller will change, thereby changing the size of the granulation and affecting the granulation effect.
实用新型内容Utility Model Content
本实用新型的目的就在于为了解决上述问题而提供一种催化剂造粒装置。The purpose of the utility model is to provide a catalyst granulation device in order to solve the above problems.
本实用新型通过以下技术方案来实现上述目的:The utility model achieves the above-mentioned purpose through the following technical solutions:
一种催化剂造粒装置,包括防护箱,防护箱的顶部设置有进料机构,防护箱内设置有造粒机构,造粒机构包括两个转动连接在防护箱前后内壁之间的转动轴,造粒机构的两侧设置有清洁机构,清洁机构包括滑动连接在防护箱内顶壁的滑块,滑块的两侧固定连接有连接杆,连接杆的前侧固定连接有刷板,两个刷板相互靠近的一侧设置有刷毛,刷毛具有弹性,清洁机构还包括用于驱动滑块前后移动的动力组件,清洁机构的下方设置有筛分机构。A catalyst granulation device comprises a protective box, a feeding mechanism is arranged on the top of the protective box, a granulation mechanism is arranged in the protective box, the granulation mechanism comprises two rotating shafts rotatably connected between the front and rear inner walls of the protective box, cleaning mechanisms are arranged on both sides of the granulation mechanism, the cleaning mechanism comprises a slider slidably connected to the top wall of the protective box, connecting rods are fixedly connected on both sides of the slider, a brush plate is fixedly connected on the front side of the connecting rod, bristles are arranged on the side where the two brush plates are close to each other, and the bristles are elastic, the cleaning mechanism also comprises a power component for driving the slider to move forward and backward, and a screening mechanism is arranged below the cleaning mechanism.
优选的,动力组件包括转动连接在防护箱内后壁的往复丝杆,滑块螺纹连接在往复丝杆上,往复丝杆和转动轴之间连接有同步带。Preferably, the power assembly includes a reciprocating screw rotatably connected to the rear wall of the protective box, a slider is threadedly connected to the reciprocating screw, and a synchronous belt is connected between the reciprocating screw and the rotating shaft.
优选的,筛分机构包括设置在防护箱左右内壁之间的滤网,滤网倾斜设置,滤网的底部设置有震动电机,防护箱的内底壁滑动连接有第一收集壳,第一收集壳的前侧伸出防护箱,防护箱一侧开设有出料口,出料口位于滤网较低端,防护箱一侧的地面上放置有第二收集壳,第二收集壳位于滤网较低端。Preferably, the screening mechanism includes a filter screen arranged between the left and right inner walls of the protective box, the filter screen is arranged at an angle, a vibration motor is arranged at the bottom of the filter screen, the inner bottom wall of the protective box is slidably connected with a first collecting shell, the front side of the first collecting shell extends out of the protective box, a discharge port is opened on one side of the protective box, the discharge port is located at the lower end of the filter screen, a second collecting shell is placed on the ground on one side of the protective box, and the second collecting shell is located at the lower end of the filter screen.
优选的,转动轴上固定连接有造粒辊,造粒辊的侧面与刷毛紧贴,防护箱的后侧固定连接有步进电机,步进电机的输出端通过联轴器连接其中一个转动轴,两个转动轴上均固定连接有齿轮,两个齿轮相互啮合。Preferably, a granulation roller is fixedly connected to the rotating shaft, and the side of the granulation roller is in close contact with the bristles. A stepper motor is fixedly connected to the rear side of the protective box. The output end of the stepper motor is connected to one of the rotating shafts through a coupling. Gears are fixedly connected to both rotating shafts, and the two gears are meshed with each other.
优选的,进料机构包括固定连接在防护箱顶部的进料斗,进料斗的顶部固定连接有旋转电机,旋转电机的输出端通过联轴器连接有旋转轴,旋转轴上固定连接有位于进料斗内的螺旋输送叶,进料斗的顶部固定连接有进料管。Preferably, the feeding mechanism includes a feed hopper fixedly connected to the top of the protective box, a rotating motor is fixedly connected to the top of the feed hopper, an output end of the rotating motor is connected to a rotating shaft through a coupling, a spiral conveying blade located in the feed hopper is fixedly connected to the rotating shaft, and a feed pipe is fixedly connected to the top of the feed hopper.
优选的,进料斗和防护箱之间连接有支撑柱。Preferably, a support column is connected between the feed hopper and the protection box.
有益效果在于:设置了清洁机构,清洁机构包括设置在造粒辊两侧的刷板,通过刷板上的刷毛对造粒辊上粘附的原材料进行清洁,保证造粒辊的工作效果;通过往复丝杆驱动滑块带动连接杆和刷板来回移动,便于对造粒辊进行全面清理;设置了筛分机构,通过滤网将清扫掉的细小的原料进行筛分,并通过第一收集壳进行收集,便于回收利用。The beneficial effects are: a cleaning mechanism is provided, the cleaning mechanism includes brush plates arranged on both sides of the granulation roller, and the raw materials adhered to the granulation roller are cleaned by the bristles on the brush plates to ensure the working effect of the granulation roller; the connecting rod and the brush plate are driven back and forth by the reciprocating screw to facilitate comprehensive cleaning of the granulation roller; a screening mechanism is provided to screen the cleaned fine raw materials through the filter screen, and collect them through the first collecting shell for easy recycling.
本实用新型的附加技术特征及其优点将在下面的描述内容中阐述地更加明显,或通过本实用新型的具体实践可以了解到。The additional technical features and advantages of the present invention will be more clearly explained in the following description, or can be understood through the specific practice of the present invention.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
附图是用来提供对本实用新型的进一步理解,并且构成说明书的一部分,与下面的具体实施方式一起用于解释本实用新型,但并不构成对本实用新型的限制。在附图中:The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the following specific embodiments, they are used to explain the present invention, but do not constitute a limitation to the present invention. In the accompanying drawings:
图1是本实用新型所述一种催化剂造粒装置的总体结构示意图;FIG1 is a schematic diagram of the overall structure of a catalyst granulation device according to the utility model;
图2是本实用新型所述一种催化剂造粒装置的清洁机构示意图;FIG2 is a schematic diagram of a cleaning mechanism of a catalyst granulation device according to the utility model;
图3是本实用新型所述一种催化剂造粒装置的内部结构前视图;FIG3 is a front view of the internal structure of a catalyst granulation device according to the utility model;
图4是本实用新型所述一种催化剂造粒装置的上视图;FIG4 is a top view of a catalyst granulation device according to the utility model;
图5是本实用新型所述一种催化剂造粒装置的后视图。FIG5 is a rear view of a catalyst granulation device according to the present invention.
附图标记说明如下:1、防护箱;2、进料机构;201、支撑柱;202、进料斗;203、旋转电机;204、旋转轴;205、螺旋输送叶;206、进料管;3、造粒机构;301、转动轴;302、造粒辊;303、步进电机;304、齿轮;4、清洁机构;401、往复丝杆;402、滑块;403、连接杆;404、刷板;405、刷毛;406、同步带;5、筛分机构;501、滤网;502、震动电机;503、第一收集壳;504、第二收集壳。The description of the accompanying drawings is as follows: 1. Protection box; 2. Feeding mechanism; 201. Support column; 202. Feed hopper; 203. Rotating motor; 204. Rotating shaft; 205. Spiral conveying blade; 206. Feeding pipe; 3. Granulating mechanism; 301. Rotating shaft; 302. Granulating roller; 303. Stepping motor; 304. Gear; 4. Cleaning mechanism; 401. Reciprocating screw; 402. Sliding block; 403. Connecting rod; 404. Brush plate; 405. Bristles; 406. Synchronous belt; 5. Screening mechanism; 501. Filter; 502. Vibrating motor; 503. First collecting shell; 504. Second collecting shell.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
在本实用新型的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.
下面结合附图对本实用新型作进一步说明:The utility model is further described below in conjunction with the accompanying drawings:
如图1-图5所示,一种催化剂造粒装置,包括防护箱1,防护箱1的顶部设置有进料机构2,进料机构2包括螺栓连接在防护箱1顶部的进料斗202,进料斗202和防护箱1之间设置有支撑柱201,提高进料斗202的稳定性,进料斗202的顶部螺栓连接有旋转电机203,旋转电机203的输出端通过联轴器连接有旋转轴204,旋转轴204上焊接有位于进料斗202内的螺旋输送叶205,进料斗202的顶部焊接有进料管206,启动旋转电机203,旋转电机203驱动旋转轴204带动螺旋输送叶205转动,将原料输出,避免进料斗202堵塞;As shown in Figures 1 to 5, a catalyst granulation device includes a protective box 1, a feeding mechanism 2 is arranged on the top of the protective box 1, the feeding mechanism 2 includes a feeding hopper 202 bolted to the top of the protective box 1, a supporting column 201 is arranged between the feeding hopper 202 and the protective box 1 to improve the stability of the feeding hopper 202, a rotating motor 203 is bolted to the top of the feeding hopper 202, the output end of the rotating motor 203 is connected to a rotating shaft 204 through a coupling, a spiral conveying blade 205 located in the feeding hopper 202 is welded on the rotating shaft 204, a feeding pipe 206 is welded on the top of the feeding hopper 202, the rotating motor 203 is started, the rotating motor 203 drives the rotating shaft 204 to drive the spiral conveying blade 205 to rotate, and the raw material is output to avoid the clogging of the feeding hopper 202;
防护箱1内设置有造粒机构3,造粒机构3包括两个转动连接在防护箱1前后内壁之间的转动轴301,转动轴301上固定连接有造粒辊302,防护箱1的后侧螺栓连接有步进电机303,步进电机303的输出端通过联轴器连接其中一个转动轴301,两个转动轴301上均固定连接有齿轮304,两个齿轮304相互啮合,通过齿轮304实现两个转动轴301之间的传动;A granulating mechanism 3 is provided in the protection box 1, and the granulating mechanism 3 includes two rotating shafts 301 rotatably connected between the front and rear inner walls of the protection box 1, and a granulating roller 302 is fixedly connected to the rotating shaft 301. A stepper motor 303 is bolted to the rear side of the protection box 1, and the output end of the stepper motor 303 is connected to one of the rotating shafts 301 through a coupling. Gears 304 are fixedly connected to the two rotating shafts 301, and the two gears 304 are meshed with each other, so that transmission between the two rotating shafts 301 is realized through the gears 304;
造粒机构3的两侧设置有清洁机构4,清洁机构4包括转动连接在防护箱1内后壁的往复丝杆401,往复丝杆401上螺纹连接有滑动连接在防护箱1内顶壁的滑块402,滑块402的两侧固定连接有连接杆403,连接杆403的前侧插接有刷板404,两个刷板404相互靠近的一侧设置有紧贴造粒辊302的刷毛405,刷毛405具有弹性,往复丝杆401和转动轴301之间连接有同步带406,通过同步带406实现转动轴301和往复丝杆401之间的传动,避免使用额外的动力源,提高资源利用率;Cleaning mechanisms 4 are provided on both sides of the granulating mechanism 3, and the cleaning mechanisms 4 include a reciprocating screw 401 rotatably connected to the inner rear wall of the protective box 1, a slider 402 slidably connected to the inner top wall of the protective box 1 is threadedly connected to the reciprocating screw 401, connecting rods 403 are fixedly connected to both sides of the slider 402, a brush plate 404 is inserted on the front side of the connecting rod 403, and bristles 405 close to the granulating roller 302 are provided on the side where the two brush plates 404 are close to each other, and the bristles 405 are elastic. A synchronous belt 406 is connected between the reciprocating screw 401 and the rotating shaft 301, and the transmission between the rotating shaft 301 and the reciprocating screw 401 is realized by the synchronous belt 406, thereby avoiding the use of an additional power source and improving resource utilization.
清洁机构4的下方设置有筛分机构5,筛分机构5包括设置在防护箱1左右内壁之间的滤网501,滤网501倾斜设置,滤网501的底部设置有震动电机502,防护箱1的内底壁滑动连接有第一收集壳503,第一收集壳503的前侧伸出防护箱1并焊接有拉环,防护箱1一侧开设有出料口,防护箱1靠近出料口一侧的地面上放置有第二收集壳504,第二收集壳504位于滤网501较低端。A screening mechanism 5 is arranged below the cleaning mechanism 4, and the screening mechanism 5 includes a filter screen 501 arranged between the left and right inner walls of the protective box 1. The filter screen 501 is arranged at an angle, and a vibration motor 502 is arranged at the bottom of the filter screen 501. The inner bottom wall of the protective box 1 is slidably connected with a first collecting shell 503, and the front side of the first collecting shell 503 extends out of the protective box 1 and is welded with a pull ring. A discharge port is opened on one side of the protective box 1, and a second collecting shell 504 is placed on the ground on the side of the protective box 1 close to the discharge port, and the second collecting shell 504 is located at the lower end of the filter screen 501.
工作原理:使用时,通过进料管206将原料倒入进料斗202内,启动旋转电机203,旋转电机203驱动旋转轴204带动螺旋输送叶205转动,将原料输送至两个造粒辊302之间,启动步进电机303,步进电机303驱动启动一个转动轴301转动,通过齿轮304实现两个转动轴301之间的传动,转动轴301驱动造粒辊302转动,对原料进行整形,实现造粒,转动轴301转动的同时会通过同步带406驱动往复丝杆401转动,往复丝杆401驱动滑块402带动连接杆403和刷板404移动,利用刷板404上的刷毛405对造粒辊302进行清洁,清扫掉的小原料颗粒以及整形后的颗粒均会落在滤网501上,启动震动电机502,将清扫掉的小原料颗粒筛到第一收集壳503内进行回收利用,合格的颗粒则掉落到第二收集壳504内。Working principle: When in use, the raw material is poured into the feed hopper 202 through the feed pipe 206, the rotating motor 203 is started, the rotating motor 203 drives the rotating shaft 204 to drive the spiral conveying blade 205 to rotate, and the raw material is conveyed to between the two granulating rollers 302, the stepping motor 303 is started, the stepping motor 303 drives a rotating shaft 301 to rotate, and the transmission between the two rotating shafts 301 is realized through the gear 304, the rotating shaft 301 drives the granulating roller 302 to rotate, the raw material is shaped, and granulation is realized, and the rotating When the shaft 301 rotates, the synchronous belt 406 drives the reciprocating screw 401 to rotate. The reciprocating screw 401 drives the slider 402 to drive the connecting rod 403 and the brush plate 404 to move. The bristles 405 on the brush plate 404 are used to clean the granulating roller 302. The cleaned small raw material particles and the shaped particles will fall on the filter screen 501. The vibration motor 502 is started to screen the cleaned small raw material particles into the first collection shell 503 for recycling, and the qualified particles fall into the second collection shell 504.
以上显示和描述了本实用新型的基本原理、主要特征和优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是说明本实用新型的原理,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。本实用新型要求保护的范围由所附的权利要求书及其效物界定。The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims (6)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323531278.5U CN221816045U (en) | 2023-12-25 | 2023-12-25 | Catalyst granulation device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN202323531278.5U CN221816045U (en) | 2023-12-25 | 2023-12-25 | Catalyst granulation device |
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