CN221816025U - A stirring device for lubricating oil production - Google Patents
A stirring device for lubricating oil production Download PDFInfo
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- CN221816025U CN221816025U CN202420103588.2U CN202420103588U CN221816025U CN 221816025 U CN221816025 U CN 221816025U CN 202420103588 U CN202420103588 U CN 202420103588U CN 221816025 U CN221816025 U CN 221816025U
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- 238000003756 stirring Methods 0.000 title claims abstract description 91
- 239000010687 lubricating oil Substances 0.000 title claims abstract description 58
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 20
- 238000007599 discharging Methods 0.000 claims abstract description 17
- 238000007789 sealing Methods 0.000 claims abstract description 8
- 239000000463 material Substances 0.000 claims 2
- 230000009286 beneficial effect Effects 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000000654 additive Substances 0.000 description 2
- 239000002199 base oil Substances 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- Mixers Of The Rotary Stirring Type (AREA)
- Accessories For Mixers (AREA)
Abstract
本实用新型公开了一种润滑油生产搅拌装置,包括支撑架、搅拌罐以及搅拌装置,搅拌罐安装在支撑架上,搅拌装置安装在搅拌罐内,搅拌装置包括驱动搅拌结构以及排料结构,驱动搅拌结构安装在搅拌罐上,排料结构安装在搅拌罐底部,驱动搅拌结构包括安装架、电动气缸、驱动电机、定位组件、转动轴、搅拌架、条形刮板、弧形刮板、轴承以及密封圈,本实用新型涉及润滑油生产技术领域,具备以下有益效果:本案设置有驱动搅拌结构,通过驱动搅拌结构各部件之间的配合,可以对搅拌罐中的润滑油进行搅拌的同时,可以刮除罐壁上的润滑油,保证排料时,罐内壁上不残留润滑油,同时确保搅拌润滑油时,搅拌罐底部不积存润滑油,确保对润滑油的充分搅拌。
The utility model discloses a lubricating oil production stirring device, comprising a support frame, a stirring tank and a stirring device, the stirring tank is installed on the support frame, the stirring device is installed in the stirring tank, the stirring device comprises a driving stirring structure and a discharging structure, the driving stirring structure is installed on the stirring tank, the discharging structure is installed at the bottom of the stirring tank, the driving stirring structure comprises a mounting frame, an electric cylinder, a driving motor, a positioning component, a rotating shaft, a stirring frame, a strip scraper, an arc scraper, a bearing and a sealing ring. The utility model relates to the technical field of lubricating oil production, and has the following beneficial effects: the case is provided with a driving stirring structure, through the cooperation between the various components of the driving stirring structure, the lubricating oil in the stirring tank can be stirred, and the lubricating oil on the tank wall can be scraped off, to ensure that no lubricating oil remains on the inner wall of the tank during discharging, and at the same time ensure that no lubricating oil is accumulated at the bottom of the stirring tank when the lubricating oil is stirred, to ensure sufficient stirring of the lubricating oil.
Description
技术领域Technical Field
本实用新型涉及润滑油生产技术领域,具体为一种润滑油生产搅拌装置。The utility model relates to the technical field of lubricating oil production, in particular to a lubricating oil production stirring device.
背景技术Background Art
润滑油是通过基础油和添加剂搅拌混合后形成的,首先把基础油和添加剂加入至搅拌桶内,通过搅拌结构把基础油和添加剂搅拌混合;Lubricating oil is formed by mixing base oil and additives. First, the base oil and additives are added into a mixing barrel and mixed by a mixing structure.
现有的申请号为CN202222902460.6的一种润滑油生产用搅拌装置,具体公开了一种润滑油生产用搅拌装置,包括罐体,罐体的底部外壁通过螺栓连接有安装壳,安装壳的两侧内壁之间通过轴承连接有蜗杆,罐体的底部内壁通过轴承连接有两个搅拌轴,搅拌轴的外壁焊接有搅拌板,搅拌轴的底端延伸至安装壳的内部焊接有蜗轮,蜗轮与蜗杆啮合,安装壳的一侧外壁通过螺栓连接有电机一,电机一的输出轴一端与蜗杆通过键连接。本实用新型通过设置的蜗杆、蜗轮和搅拌轴,利用蜗杆转动时带动两个蜗轮进行转动,使得两个蜗轮分布带动两个搅拌轴进行转动,进而使得两个搅拌轴外壁的搅拌板能够同时对罐体内部的盾构机润滑油原料进行高效的搅拌,缩短搅拌的时间,使得盾构机润滑油生产效率得到提高,而该申请文献中,搅拌与内壁清理分开进行,需要多设置一组电机进行内壁的清理,同时排料时,不能将平面底部的润滑油全部排出,导致润滑油残留在搅拌罐内;The existing application number is CN202222902460.6, which specifically discloses a stirring device for lubricating oil production, including a tank body, the bottom outer wall of the tank body is connected to a mounting shell by bolts, a worm is connected between the inner walls on both sides of the mounting shell by bearings, two stirring shafts are connected to the bottom inner wall of the tank body by bearings, a stirring plate is welded to the outer wall of the stirring shaft, the bottom end of the stirring shaft extends to the inside of the mounting shell and a worm gear is welded thereon, the worm gear is meshed with the worm, one side outer wall of the mounting shell is connected to a motor one by bolts, and one end of the output shaft of the motor one is connected to the worm by a key. The utility model provides a worm, a worm wheel and a stirring shaft, and utilizes the rotation of the worm to drive the two worm wheels to rotate, so that the two worm wheels drive the two stirring shafts to rotate, so that the stirring plates on the outer walls of the two stirring shafts can simultaneously and efficiently stir the shield machine lubricating oil raw materials inside the tank body, shorten the stirring time, and improve the shield machine lubricating oil production efficiency. In the application document, stirring and inner wall cleaning are carried out separately, and an additional set of motors needs to be set up to clean the inner wall. At the same time, when discharging, the lubricating oil at the bottom of the plane cannot be completely discharged, resulting in the lubricating oil remaining in the stirring tank;
现有技术中可能已经存在了解决的技术手段,但是本案想要提供一种替代或替换的技术方案;There may already be technical means to solve the problem in the prior art, but this case intends to provide an alternative or replacement technical solution;
因此,设计一种润滑油生产搅拌装置。Therefore, a lubricating oil production stirring device is designed.
实用新型内容Utility Model Content
为实现以上目的,本实用新型通过以下技术方案予以实现:一种润滑油生产搅拌装置,包括支撑架、搅拌罐以及搅拌装置,搅拌罐安装在支撑架上,搅拌装置安装在搅拌罐内,搅拌装置包括驱动搅拌结构以及排料结构,驱动搅拌结构安装在搅拌罐上,排料结构安装在搅拌罐底部,驱动搅拌结构包括安装架、电动气缸、驱动电机、定位组件、转动轴、搅拌架、条形刮板、弧形刮板、轴承以及密封圈;To achieve the above purpose, the utility model is implemented through the following technical solutions: a lubricating oil production stirring device, including a support frame, a stirring tank and a stirring device, the stirring tank is installed on the support frame, the stirring device is installed in the stirring tank, the stirring device includes a driving stirring structure and a discharging structure, the driving stirring structure is installed on the stirring tank, the discharging structure is installed at the bottom of the stirring tank, and the driving stirring structure includes a mounting frame, an electric cylinder, a driving motor, a positioning assembly, a rotating shaft, a stirring frame, a strip scraper, an arc scraper, a bearing and a sealing ring;
安装架安装在搅拌罐上,电动气缸安装在安装架上,定位组件安装在搅拌罐上方,驱动电机安装在电动气缸的伸缩端且嵌装在定位组件上,转动轴安装在驱动电机驱动端,搅拌架安装在转动轴上,条形刮板安装在搅拌架上,弧形刮板安装在转动轴上,轴承安装在搅拌罐底部,密封圈安装在转动轴上。The mounting frame is mounted on the mixing tank, the electric cylinder is mounted on the mounting frame, the positioning assembly is mounted above the mixing tank, the driving motor is mounted on the telescopic end of the electric cylinder and embedded in the positioning assembly, the rotating shaft is mounted on the driving end of the driving motor, the mixing frame is mounted on the rotating shaft, the strip scraper is mounted on the mixing frame, the arc scraper is mounted on the rotating shaft, the bearing is mounted on the bottom of the mixing tank, and the sealing ring is mounted on the rotating shaft.
优选的,搅拌罐上开设有观察窗。Preferably, an observation window is provided on the stirring tank.
优选的,定位组件包括定位架、定位块以及定位杆;Preferably, the positioning assembly includes a positioning frame, a positioning block and a positioning rod;
定位块安装在驱动电机上,定位架安装在搅拌罐上,驱动电机通过定位块滑动安装在定位架内,定位杆安装在定位块上且嵌装在定位架内。The positioning block is installed on the driving motor, the positioning frame is installed on the stirring tank, the driving motor is slidably installed in the positioning frame through the positioning block, and the positioning rod is installed on the positioning block and embedded in the positioning frame.
优选的,定位架上开设有限位槽。Preferably, a limiting groove is provided on the positioning frame.
优选的,排料结构包括排料管、排料电机、连接轴、螺旋转动叶以及电动阀;Preferably, the discharge structure includes a discharge pipe, a discharge motor, a connecting shaft, a spiral rotating blade and an electric valve;
排料管安装在搅拌罐底部,排料电机安装在排料管上,连接轴安装在排料电机驱动端,螺旋转动叶安装在连接轴上,电动阀安装在排料管上。The discharge pipe is installed at the bottom of the mixing tank, the discharge motor is installed on the discharge pipe, the connecting shaft is installed at the driving end of the discharge motor, the spiral rotating blade is installed on the connecting shaft, and the electric valve is installed on the discharge pipe.
优选的,排料管内设置有连接架。Preferably, a connecting frame is provided in the discharge pipe.
有益效果Beneficial Effects
本实用新型提供了一种润滑油生产搅拌装置,与现有技术手段相比,具备以下有益效果:The utility model provides a lubricating oil production stirring device, which has the following beneficial effects compared with the prior art:
1、本案设置有驱动搅拌结构,通过驱动搅拌结构各部件之间的配合,可以对搅拌罐中的润滑油进行搅拌的同时,可以刮除罐壁上的润滑油,保证排料时,罐内壁上不残留润滑油,同时确保搅拌润滑油时,搅拌罐底部不积存润滑油,确保对润滑油的充分搅拌;1. This case is provided with a driving stirring structure. Through the cooperation between the various components of the driving stirring structure, the lubricating oil in the stirring tank can be stirred and the lubricating oil on the tank wall can be scraped off to ensure that no lubricating oil remains on the inner wall of the tank during discharge. At the same time, when the lubricating oil is stirred, no lubricating oil is accumulated at the bottom of the stirring tank to ensure sufficient stirring of the lubricating oil.
2、本案设置有排料结构,通过排料结构各部件之间的配合,可以对润滑油进行干预排料,确保排料的顺利进行。2. This case is equipped with a discharge structure. Through the coordination between the various components of the discharge structure, the lubricating oil can be intervened and discharged to ensure smooth discharge.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型一种润滑油生产搅拌装置的三维主视结构示意图;FIG1 is a three-dimensional front view schematic diagram of a lubricating oil production stirring device according to the present invention;
图2为本实用新型一种润滑油生产搅拌装置的三维侧视剖视结构示意图;FIG2 is a three-dimensional side cross-sectional structural schematic diagram of a lubricating oil production stirring device of the utility model;
图3为本实用新型一种润滑油生产搅拌装置的三维局部放大结构示意图;FIG3 is a three-dimensional partial enlarged structural schematic diagram of a lubricating oil production stirring device of the utility model;
图中:1、支撑架;2、搅拌罐;3、安装架;4、电动气缸;5、驱动电机;6、转动轴;7、搅拌架;8、条形刮板;9、弧形刮板;10、轴承;11、密封圈;12、观察窗;13、定位架;14、定位块;15、定位杆;16、排料管;17、排料电机;18、连接轴;19、螺旋转动叶;20、电动阀;21、连接架;In the figure: 1, support frame; 2, mixing tank; 3, mounting frame; 4, electric cylinder; 5, driving motor; 6, rotating shaft; 7, mixing frame; 8, strip scraper; 9, arc scraper; 10, bearing; 11, sealing ring; 12, observation window; 13, positioning frame; 14, positioning block; 15, positioning rod; 16, discharge pipe; 17, discharge motor; 18, connecting shaft; 19, spiral rotating blade; 20, electric valve; 21, connecting frame;
具体实施方式DETAILED DESCRIPTION
基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。Based on the embodiments of the present utility model, all other embodiments obtained by ordinary technicians in the field without making any creative work shall fall within the scope of protection of the present utility model.
请参阅图1-3,本实用新型提供技术方案一种润滑油生产搅拌装置。Please refer to Figures 1-3. The utility model provides a technical solution of a lubricating oil production stirring device.
实施例Example
请参阅附图1-3,在具体实施过程中,对较为粘稠的润滑油进行搅拌时,为保证搅拌过程对的顺利进行,同时方便润滑油的排料,将润滑油原料倒入到搅拌罐2中,通过安装在搅拌罐2上的搅拌装置对搅拌罐2内的润滑油进行搅拌加工,支撑架1对搅拌罐2进行支撑,搅拌装置包括驱动搅拌结构以及排料结构,通过驱动搅拌结构各部件之间的配合,可以对搅拌罐2中的润滑油进行搅拌的同时,可以刮除罐壁上的润滑油,保证排料时,罐内壁上不残留润滑油,同时确保搅拌润滑油时,搅拌罐2底部不积存润滑油,确保对润滑油的充分搅拌,通过排料结构各部件之间的配合,可以对润滑油进行干预排料,确保排料的顺利进行;Please refer to Figures 1-3. In the specific implementation process, when the relatively viscous lubricating oil is stirred, in order to ensure the smooth progress of the stirring process and facilitate the discharge of the lubricating oil, the lubricating oil raw material is poured into the stirring tank 2, and the lubricating oil in the stirring tank 2 is stirred by a stirring device installed on the stirring tank 2. The support frame 1 supports the stirring tank 2. The stirring device includes a driving stirring structure and a discharging structure. Through the cooperation between the various components of the driving stirring structure, the lubricating oil in the stirring tank 2 can be stirred and the lubricating oil on the tank wall can be scraped off to ensure that no lubricating oil remains on the inner wall of the tank during discharge. At the same time, it is ensured that when the lubricating oil is stirred, no lubricating oil is accumulated at the bottom of the stirring tank 2, ensuring that the lubricating oil is fully stirred. Through the cooperation between the various components of the discharging structure, the lubricating oil can be intervened in the discharge to ensure smooth discharge.
需要对润滑油进行搅拌时,启动安装架3上的电动气缸4,电动气缸4带动驱动电机5下落,带动驱动电机5驱动端的转动轴6向下移动,并插入到轴承10内,轴承10与转动轴6之间安装有密封圈11,通过设置的轴承10可以保证转动轴6的顺利转动,密封圈11可以保证与轴承10之间的紧密连接,避免润滑油从缝隙间渗漏,当转动轴6插入到轴承10内部后,启动驱动电机5,驱动电机5带动转动轴6进行转动,转动轴6在驱动电机5带动下,带动安装在转动轴6上的搅拌架7进行转动,搅拌架7与搅拌罐2接触的上方位置设置有条形刮板8,搅拌架7与搅拌罐2接触的下方位置设置有弧形刮板9,通过转动轴6带动,带动条形刮板8对搅拌罐2内壁的润滑油进行刮动,通过弧形刮板9对搅拌罐2底部的润滑油进行刮动,搅拌罐2底部为半球形,避免排放润滑油时,搅拌罐2内残留润滑油,安装架3上的定位组件对驱动电机5的升降进行导向定位;When the lubricating oil needs to be stirred, the electric cylinder 4 on the mounting frame 3 is started, and the electric cylinder 4 drives the driving motor 5 to fall, drives the rotating shaft 6 at the driving end of the driving motor 5 to move downward, and is inserted into the bearing 10. A sealing ring 11 is installed between the bearing 10 and the rotating shaft 6. The bearing 10 provided can ensure the smooth rotation of the rotating shaft 6. The sealing ring 11 can ensure a tight connection with the bearing 10 to prevent the lubricating oil from leaking from the gap. When the rotating shaft 6 is inserted into the bearing 10, the driving motor 5 is started, and the driving motor 5 drives the rotating shaft 6 to rotate. The rotating shaft 6 Driven by the driving motor 5, the stirring frame 7 installed on the rotating shaft 6 is driven to rotate, and a strip scraper 8 is provided at the upper position where the stirring frame 7 contacts the stirring tank 2, and an arc scraper 9 is provided at the lower position where the stirring frame 7 contacts the stirring tank 2. The strip scraper 8 is driven by the rotating shaft 6 to scrape the lubricating oil on the inner wall of the stirring tank 2, and the lubricating oil at the bottom of the stirring tank 2 is scraped by the arc scraper 9. The bottom of the stirring tank 2 is hemispherical to avoid residual lubricating oil in the stirring tank 2 when discharging the lubricating oil. The positioning component on the mounting frame 3 guides and positions the lifting and lowering of the driving motor 5;
为保证电动气缸4带动驱动电机5的平稳升降,同时驱动电机5带动转动轴6进行转动时,为避免电动气缸4承受过大的扭力,在驱动电机5上固定安装在定位块14,然后在搅拌罐2上安装定位架13,驱动电机5上的定位块14沿定位架13方向进行上下移动,定位架13对定位块14进行导向,保证驱动电机5的平稳升降,同时通过定位块14上的定位杆15进一步保证定位块14仅做上下移动,保证定位块14的稳定上下移动,确保驱动电机5的位置稳固,避免对电动气缸4造成损害;In order to ensure that the electric cylinder 4 drives the driving motor 5 to rise and fall smoothly, and when the driving motor 5 drives the rotating shaft 6 to rotate, in order to prevent the electric cylinder 4 from being subjected to excessive torque, a positioning block 14 is fixedly installed on the driving motor 5, and then a positioning frame 13 is installed on the mixing tank 2, and the positioning block 14 on the driving motor 5 moves up and down along the direction of the positioning frame 13, and the positioning frame 13 guides the positioning block 14 to ensure the smooth lifting of the driving motor 5. At the same time, the positioning rod 15 on the positioning block 14 further ensures that the positioning block 14 only moves up and down, and ensures the stable up and down movement of the positioning block 14, so as to ensure the stable position of the driving motor 5 and avoid damage to the electric cylinder 4;
需要对搅拌罐2内部的润滑油进行排料时,控制电动气缸4上升,带动驱动电机5以及转动轴6从轴承10中上移,将轴承10口露出,控制电动阀20开启,然后启动排料电机17,排料电机17带动连接轴18转动,带动安装在连接轴18上的螺旋转动叶19在排料管16中转动,将在重力作用下通过轴承10落入到排料管16中的润滑油进行传动排料,避免排料管16中残留润滑油,同时保证润滑油的顺利排料。When it is necessary to discharge the lubricating oil inside the mixing tank 2, the electric cylinder 4 is controlled to rise, driving the driving motor 5 and the rotating shaft 6 to move upward from the bearing 10 to expose the bearing 10, controlling the electric valve 20 to open, and then starting the discharging motor 17. The discharging motor 17 drives the connecting shaft 18 to rotate, driving the spiral rotating blades 19 installed on the connecting shaft 18 to rotate in the discharging pipe 16, and the lubricating oil that falls into the discharging pipe 16 through the bearing 10 under the action of gravity is transmitted and discharged, thereby avoiding residual lubricating oil in the discharging pipe 16 and ensuring the smooth discharge of the lubricating oil.
在具体实施过程中,搅拌罐2上开设有观察窗12,通过观察窗12可以观测到搅拌罐2内部的搅拌进度,定位架13上开设有限位槽,定位槽方便定位块14的稳定升降,对定位块14进行导向限位,排料管16内设置有连接架21,连接架21对连接轴18进行定位支撑,保证对连接轴18以及螺纹转动叶提供足够支撑,确保顺利转动。During the specific implementation process, an observation window 12 is provided on the mixing tank 2, through which the mixing progress inside the mixing tank 2 can be observed. A limiting groove is provided on the positioning frame 13, which facilitates the stable lifting and lowering of the positioning block 14 and guides and limits the positioning block 14. A connecting frame 21 is provided in the discharge pipe 16, and the connecting frame 21 positions and supports the connecting shaft 18, thereby ensuring that sufficient support is provided to the connecting shaft 18 and the threaded rotating blades to ensure smooth rotation.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
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Effective date of registration: 20241017 Address after: 434000 Group 9, Wangchang Village, Balingshan Town, Jingzhou District, Jingzhou City, Hubei Province Patentee after: Dirun Energy Technology (Hubei) Co.,Ltd. Country or region after: China Address before: No. 340, 3rd Floor, Building 3, Lehui Lane, Nanfeihong Square, No. 82 Chang'an South Road, Yanta District, Xi'an City, Shaanxi Province 710000 Patentee before: Shaanxi Taidao Peiheng New Material Technology Co.,Ltd. Country or region before: China |