CN221815705U - PSA nitrogen making pressure swing adsorption separation system and PSA nitrogen making all-in-one - Google Patents

PSA nitrogen making pressure swing adsorption separation system and PSA nitrogen making all-in-one Download PDF

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CN221815705U
CN221815705U CN202420334306.XU CN202420334306U CN221815705U CN 221815705 U CN221815705 U CN 221815705U CN 202420334306 U CN202420334306 U CN 202420334306U CN 221815705 U CN221815705 U CN 221815705U
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汪卫平
钱厚云
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Hangzhou Boman Fluid Industry Co ltd
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Abstract

The utility model provides a PSA nitrogen-making pressure swing adsorption separation system and a PSA nitrogen-making integrated machine, which relate to the technical field of nitrogen preparation and comprise a pressure swing adsorption separation module, the utility model is provided with a pressure equalizing gas storage tank, a first adsorption tower is used for adsorption, a first pressure equalizing valve is opened when a second adsorption tower is used for regeneration, a second pressure equalizing valve is closed, nitrogen generated by the first adsorption tower enters the pressure equalizing gas storage tank for pressure maintaining when the second adsorption tower is used for regeneration, when the equipment enters a pressure equalizing state, the first pressure equalizing valve is closed, the second pressure equalizing valve is opened, and gas in the pressure equalizing gas storage tank slowly enters the second adsorption tower, so that the pressure in the second adsorption tower slowly rises to be close to the pressure of the first adsorption tower, after the adsorption of the first adsorption tower is finished, the input high-pressure compressed gas is reduced when the adsorption of the first adsorption tower is switched to the second adsorption tower, and the impact on the molecular sieve in the second adsorption tower is reduced when the gas enters the second adsorption tower.

Description

一种PSA制氮变压吸附分离系统及PSA制氮一体机A PSA nitrogen production pressure swing adsorption separation system and a PSA nitrogen production integrated machine

技术领域Technical Field

本实用新型涉及氮气制备技术领域,具体为一种PSA制氮变压吸附分离系统及PSA制氮一体机。The utility model relates to the technical field of nitrogen preparation, in particular to a PSA nitrogen production pressure swing adsorption separation system and a PSA nitrogen production integrated machine.

背景技术Background Art

PSA氮气发生器指的是利用压力摆动吸附(PSA)技术来生产氮气的设备,PSA技术的核心在于使用具有选择性吸附特性的材料—分子筛,这些分子筛能够在高压下吸附空气中的氧气、水分和其他杂质,而让氮气通过,然后在低压下释放吸附的气体,从而回收分子筛的吸附能力,PSA氮气发生器的工作流程通常包括两个主要步骤:1、在较高的压力下,压缩空气被导入装有分子筛的吸附塔中。氧气和其他杂质会被分子筛吸附,而氮气则通过并收集起来,2、降低吸附塔内的压力,使分子筛释放出吸附的氧气和其他杂质(通常是通入部分产生的氮气进行冲洗),从而恢复分子筛的吸附能力。PSA nitrogen generator refers to equipment that uses pressure swing adsorption (PSA) technology to produce nitrogen. The core of PSA technology is the use of materials with selective adsorption properties - molecular sieves. These molecular sieves can adsorb oxygen, moisture and other impurities in the air under high pressure, while letting nitrogen pass through, and then release the adsorbed gas under low pressure to recover the adsorption capacity of the molecular sieve. The workflow of PSA nitrogen generator usually includes two main steps: 1. Under higher pressure, compressed air is introduced into the adsorption tower equipped with molecular sieves. Oxygen and other impurities will be adsorbed by the molecular sieve, while nitrogen passes through and is collected. 2. Reduce the pressure in the adsorption tower so that the molecular sieve releases the adsorbed oxygen and other impurities (usually by passing part of the produced nitrogen for flushing), thereby restoring the adsorption capacity of the molecular sieve.

PSA氮气发生器一般会配置两个或更多的吸附塔,当一个塔在吸附阶段时,另一个塔可以进行解吸和再生,这样就可以连续不断地提供氮气,这种设计使PSA氮气发生器能够持续运行,满足用户对氮气的需求。PSA nitrogen generators are generally equipped with two or more adsorption towers. When one tower is in the adsorption stage, the other tower can be desorbed and regenerated, so that nitrogen can be continuously provided. This design enables the PSA nitrogen generator to operate continuously and meet users' demand for nitrogen.

现有技术中,当吸附塔的吸附阶段完成后,吸附塔内的压力需要降低以进行再生,随着压力的降低,吸附在吸附剂上的氧气、二氧化碳、水蒸气等非目标气体分子将从吸附剂表面脱附,吸附剂再生后,需要重新将吸附塔内的压力提升到生产氮气所需的工作压力,这样吸附塔才能重新开始吸附过程,在重新进行生压时,目前的现有技术一般采用压缩后的空气冲入到再生完成后的吸附塔内,由于开始吸附塔的内部压力较小,因此高压的压缩气体进入到吸附塔内部时,会对其内部分子筛造成冲击,容易导致分子筛的粉化,另外现有技术中从再生完毕的状态,升压至能够吸附的状态的耗气量较高,需要的升压时间较长,难以满足高效PSA制氮机的需求。In the prior art, when the adsorption stage of the adsorption tower is completed, the pressure in the adsorption tower needs to be reduced for regeneration. As the pressure decreases, non-target gas molecules such as oxygen, carbon dioxide, and water vapor adsorbed on the adsorbent will desorb from the surface of the adsorbent. After the adsorbent is regenerated, the pressure in the adsorption tower needs to be increased again to the working pressure required for producing nitrogen so that the adsorption tower can restart the adsorption process. When re-pressurizing, the current prior art generally uses compressed air to flush into the adsorption tower after the regeneration is completed. Since the internal pressure of the adsorption tower is relatively low at the beginning, when the high-pressure compressed gas enters the interior of the adsorption tower, it will impact the molecular sieve inside the tower, which can easily lead to the pulverization of the molecular sieve. In addition, in the prior art, the gas consumption for increasing the pressure from the regenerated state to the state capable of adsorption is relatively high, and the required pressure increase time is relatively long, which makes it difficult to meet the needs of high-efficiency PSA nitrogen generators.

实用新型内容Utility Model Content

本实用新型的目的在于提供一种PSA制氮变压吸附分离系统及PSA制氮一体机,以解决上述背景技术中提出的问题。The purpose of the utility model is to provide a PSA nitrogen production pressure swing adsorption separation system and a PSA nitrogen production integrated machine to solve the problems raised in the above background technology.

为实现上述目的,本实用新型提供如下技术方案:In order to achieve the above purpose, the utility model provides the following technical solutions:

一种PSA制氮变压吸附分离系统,包括变压吸附分离模块,其中,所述变压吸附分离模块包括:A PSA nitrogen production pressure swing adsorption separation system, comprising a pressure swing adsorption separation module, wherein the pressure swing adsorption separation module comprises:

第一吸附阀和第二吸附阀,所述第一吸附阀和第一吸附塔底部连接,用于连接外部的压缩空气输送管路并输送至第一吸附塔内部,第二吸附阀和第二吸附塔底部连接,用于连接外部的压缩空气并输送至第二吸附塔内部;A first adsorption valve and a second adsorption valve, wherein the first adsorption valve is connected to the bottom of the first adsorption tower and is used to connect to an external compressed air delivery pipeline and deliver it to the inside of the first adsorption tower, and the second adsorption valve is connected to the bottom of the second adsorption tower and is used to connect to external compressed air and deliver it to the inside of the second adsorption tower;

第一吸附塔和第二吸附塔,所述第一吸附塔和第二吸附塔用于交替分离出压缩空气内的氮气,所述第一吸附塔的顶部依次连接有三通的第一均压阀和第一出气阀,所述第二吸附塔的顶部依次连接有三通的第二均压阀和第二出气阀;A first adsorption tower and a second adsorption tower, wherein the first adsorption tower and the second adsorption tower are used to alternately separate nitrogen from the compressed air, the top of the first adsorption tower is sequentially connected to a first three-way pressure equalizing valve and a first gas outlet valve, and the top of the second adsorption tower is sequentially connected to a second three-way pressure equalizing valve and a second gas outlet valve;

均压储气罐,所述均压储气罐和四分球阀连接,所述四分球阀还与第一均压阀、第二均压阀连接,用于将第一吸附塔和第二吸附塔分离的氮气进行存储;A pressure-equalizing gas storage tank, which is connected to a four-way ball valve, and the four-way ball valve is also connected to the first pressure-equalizing valve and the second pressure-equalizing valve, and is used to store the nitrogen separated by the first adsorption tower and the second adsorption tower;

所述第一出气阀、第二出气阀和氮气输出管道连接,用于排出分离后的氮气,所述连接均为管路连接。The first gas outlet valve, the second gas outlet valve and the nitrogen output pipeline are connected to discharge the separated nitrogen, and the connections are all pipeline connections.

进一步地,所述变压吸附分离模块还包括第一再生阀和第二再生阀,所述第一再生阀一端连接消音器,另一端连接在第一吸附阀和第一吸附塔之间的管路上,所述第二再生阀一端连接消音器,另一端连接到第二吸附阀和第二吸附塔之间的管路上。Furthermore, the pressure swing adsorption separation module also includes a first regeneration valve and a second regeneration valve, one end of the first regeneration valve is connected to the muffler, and the other end is connected to the pipeline between the first adsorption valve and the first adsorption tower, and one end of the second regeneration valve is connected to the muffler, and the other end is connected to the pipeline between the second adsorption valve and the second adsorption tower.

进一步地,所述PSA制氮变压吸附分离系统包括至少两组分级启动的变压吸附分离模块,多组变压吸附分离模块外部的压缩空气输送管路并联,多组变压吸附分离模块外部的氮气输出管道并联。Furthermore, the PSA nitrogen production pressure swing adsorption separation system includes at least two groups of staged start-up pressure swing adsorption separation modules, multiple groups of compressed air delivery pipelines outside the pressure swing adsorption separation modules are connected in parallel, and multiple groups of nitrogen output pipelines outside the pressure swing adsorption separation modules are connected in parallel.

进一步地,相邻的变压吸附分离模块之间共同使用一组均压储气罐。Furthermore, adjacent pressure swing adsorption separation modules share a group of equalizing pressure gas storage tanks.

进一步地,所述第一吸附塔、第二吸附塔和均压储气罐上均设置有压力表。Furthermore, the first adsorption tower, the second adsorption tower and the pressure equalizing gas storage tank are all provided with pressure gauges.

本发明另外还提供一种PSA制氮一体机,所述PSA制氮一体机包括压缩空气气源模块、储气模块、固定支架以及权利要求-任一项所述的一种变压吸附分离模块,所述变压吸附分离模块、压缩空气气源模块和储气模块均安装在固定支架上,所述压缩空气气源模块用于为变压吸附分离模块提供压缩空气,所述储气模块用于存储第一出气阀、第二出气阀排出的分离后的氮气。The present invention further provides a PSA nitrogen generator, which comprises a compressed air source module, a gas storage module, a fixed bracket and a pressure swing adsorption separation module as described in any one of claims 1 to 4, wherein the pressure swing adsorption separation module, the compressed air source module and the gas storage module are all installed on the fixed bracket, the compressed air source module is used to provide compressed air for the pressure swing adsorption separation module, and the gas storage module is used to store the separated nitrogen discharged from the first gas outlet valve and the second gas outlet valve.

进一步地,还包括有气体处理模块,所述气体处理模块设置在压缩空气气源模块和变压吸附分离模块之间,用于对压缩空气气源模块产生的压缩空气进行净化处理。Furthermore, a gas processing module is also included. The gas processing module is arranged between the compressed air source module and the pressure swing adsorption separation module, and is used for purifying the compressed air generated by the compressed air source module.

进一步地,所述固定支架包括底座和防护罩,所述底座上依次固定有储气模块、气体处理模块、变压吸附分离模块和压缩空气气源模块,所述气体处理模块、变压吸附分离模块和压缩空气气源模块外部固定有网状的防护罩。Furthermore, the fixed bracket includes a base and a protective cover, and the gas storage module, gas processing module, pressure swing adsorption separation module and compressed air source module are fixed on the base in sequence, and the gas processing module, pressure swing adsorption separation module and compressed air source module are fixed with a mesh protective cover on the outside.

进一步地,所述体处理模块和变压吸附分离模块之间设置有隔板。Furthermore, a partition is provided between the body treatment module and the pressure swing adsorption separation module.

与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:

本实用新型设置有均压储气罐,均压储气罐具有一定的容量,能连续输出稳定的氮气,第一吸附塔进行吸附,第二吸附塔再生的时候,第一均压阀打开,第二均压阀关闭,这个时候第一吸附塔生成的氮气进入到均压储气罐里面保压,第二吸附塔再生结束,设备进入均压状态的时候,第一均压阀关闭,第二均压阀打开,这个时候均压储气罐里面的气体缓慢地进入第二吸附塔,使第二吸附塔内部的压力缓慢地升高到接近第一吸附塔的压力,等第一吸附塔吸附完成后,切换到第二吸附塔吸附时,由于第二吸附塔内部原本就有氮气纯度高的接近工作压力的气体,使第二吸附塔既能稳定压力,稳定纯度,还能减少输入的高压压缩气体,进入到第二吸附塔内部时对其内部分子筛的冲击,当第二吸附塔进行吸附,第一吸附塔再生的时候,第二均压阀打开,第一均压阀关闭,均压储气罐交替存储和释放氮气;When the second adsorption tower is adsorbed and the first adsorption tower is regenerated, the second pressure-equalizing valve is opened and the second pressure-equalizing valve is closed. At this time, the nitrogen generated by the first adsorption tower enters the pressure-equalizing gas tank to maintain pressure. When the regeneration of the second adsorption tower is completed and the equipment enters the pressure-equalizing state, the first pressure-equalizing valve is closed and the second pressure-equalizing valve is opened. At this time, the gas in the pressure-equalizing gas tank slowly enters the second adsorption tower, so that the pressure inside the second adsorption tower is slowly increased to a pressure close to that of the first adsorption tower. After the adsorption of the first adsorption tower is completed, when switching to the second adsorption tower for adsorption, since there is gas with high nitrogen purity close to the working pressure inside the second adsorption tower, the second adsorption tower can not only stabilize the pressure and purity, but also reduce the impact of the input high-pressure compressed gas on the internal molecular sieve when entering the second adsorption tower, when the second adsorption tower is adsorbed and the first adsorption tower is regenerated, the second pressure-equalizing valve is opened and the first pressure-equalizing valve is closed, and the pressure-equalizing gas tank alternately stores and releases nitrogen.

本实用新型能够让再生完成的吸附塔提前储存高纯氮气,同时可以节约用气提高吸附塔内的压力,再生完毕至升压到吸附状态所需的耗气量小,再生完成的吸附塔能快速达到压力。The utility model can allow the regenerated adsorption tower to store high-purity nitrogen in advance, and can save gas and increase the pressure in the adsorption tower at the same time. The gas consumption required from regeneration to pressure increase to the adsorption state is small, and the regenerated adsorption tower can quickly reach the pressure.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为本实用新型变压吸附分离模块系统结构示意图;FIG1 is a schematic diagram of the structure of a pressure swing adsorption separation module system of the utility model;

图2为本实用新型中两个变压吸附分离模块并联的系统结构示意图;FIG2 is a schematic diagram of the system structure of two pressure swing adsorption separation modules in parallel in the utility model;

图3为本实用新型中PSA制氮一体机的系统结构示意图;FIG3 is a schematic diagram of the system structure of the PSA nitrogen generator in the utility model;

图4为本实用新型中PSA制氮一体机的结构主视示意图;FIG4 is a schematic diagram of the structure of the PSA nitrogen generator in the utility model;

图5为本实用新型中PSA制氮一体机的结构轴侧示意图。FIG5 is a schematic diagram of the structural axial side of the PSA nitrogen generator in the utility model.

图中:变压吸附分离模块100、第一吸附阀101、第二吸附阀102、第一吸附塔103、第二吸附塔104、第一再生阀105、第二再生阀106、消音器107、第一均压阀108、第一出气阀109、第二均压阀110、第二出气阀111、四分球阀112、均压储气罐113、储气模块300、固定支架400、底座410、防护罩420、气体处理模块500。In the figure: a pressure swing adsorption separation module 100, a first adsorption valve 101, a second adsorption valve 102, a first adsorption tower 103, a second adsorption tower 104, a first regeneration valve 105, a second regeneration valve 106, a muffler 107, a first equalizing pressure valve 108, a first gas outlet valve 109, a second equalizing pressure valve 110, a second gas outlet valve 111, a four-way ball valve 112, a pressure equalizing gas storage tank 113, a gas storage module 300, a fixed bracket 400, a base 410, a protective cover 420, and a gas processing module 500.

具体实施方式DETAILED DESCRIPTION

为使本实用新型的上述目的、特征和优点能够更加明显易懂,下面结合附图对本实用新型的具体实施方式做详细的说明。在下面的描述中阐述了很多具体细节以便于充分理解本申请。但是本实用新型能够以很多不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本实用新型内涵的情况下做类似改进,因此本实用新型不受下面公开的具体实施例的限制。In order to make the above-mentioned purposes, features and advantages of the utility model more obvious and easy to understand, the specific implementation methods of the utility model are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the present application. However, the utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the utility model, so the utility model is not limited by the specific embodiments disclosed below.

需要说明的是,除非另外定义,本实用新型使用的技术术语或者科学术语应当为本实用新型所属领域内具有一般技能的人士所理解的通常意义。本实用新型中使用的“第一”、“第二”以及类似的词语并不表示任何顺序、数量或者重要性,而只是用来区分不同的组成部分。“包括”或者“包含”等类似的词语意指出现该词前面的元件或者物件涵盖出现在该词后面列举的元件或者物件及其等同,而不排除其他元件或者物件。“连接”或者“相连”等类似的词语并非限定于物理的或者机械的连接,而是可以包括电性的连接,不管是直接的还是间接的。“上”、“下”、“左”、“右”等仅用于表示相对位置关系,当被描述对象的绝对位置改变后,则该相对位置关系也可能相应地改变。It should be noted that, unless otherwise defined, the technical terms or scientific terms used in the present invention should be understood by people with ordinary skills in the field to which the present invention belongs. The words "first", "second" and similar words used in the present invention do not indicate any order, quantity or importance, but are only used to distinguish different components. "Include" or "comprise" and similar words mean that the elements or objects appearing before the word include the elements or objects listed after the word and their equivalents, without excluding other elements or objects. "Connect" or "connected" and similar words are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Up", "down", "left", "right" and the like are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.

实施例:Example:

请参阅图1至图2,本实用新型提供一种技术方案:Please refer to Figures 1 to 2, the utility model provides a technical solution:

一种PSA制氮变压吸附分离系统,包括变压吸附分离模块100,所述变压吸附分离模块100包括第一吸附阀101、第二吸附阀102、第一吸附塔103、第二吸附塔104和均压储气罐113,其中:A PSA nitrogen production pressure swing adsorption separation system includes a pressure swing adsorption separation module 100, wherein the pressure swing adsorption separation module 100 includes a first adsorption valve 101, a second adsorption valve 102, a first adsorption tower 103, a second adsorption tower 104 and a pressure equalizing gas storage tank 113, wherein:

所述第一吸附阀101和第二吸附阀102并联在压缩空气的进气管路上,第一吸附阀101和第二吸附阀102均采用电磁气动阀,所述第一吸附阀101和第一吸附塔103底部连接,用于连接外部的压缩空气输送管路并输送至第一吸附塔103内部,第二吸附阀102和第二吸附塔104底部连接,用于连接外部的压缩空气并输送至第二吸附塔104内部,压缩空气的进气管路用于输送压缩后的空气,第一吸附阀101和第二吸附阀102分别控制压缩后的空气进入第一吸附塔103、第二吸附塔104内部的通断。The first adsorption valve 101 and the second adsorption valve 102 are connected in parallel on the compressed air intake pipeline. The first adsorption valve 101 and the second adsorption valve 102 are both electromagnetic pneumatic valves. The first adsorption valve 101 is connected to the bottom of the first adsorption tower 103 for connecting to an external compressed air delivery pipeline and delivering it to the first adsorption tower 103. The second adsorption valve 102 is connected to the bottom of the second adsorption tower 104 for connecting to external compressed air and delivering it to the second adsorption tower 104. The compressed air intake pipeline is used to deliver compressed air. The first adsorption valve 101 and the second adsorption valve 102 respectively control the on-off of compressed air entering the first adsorption tower 103 and the second adsorption tower 104.

所述第一吸附塔103和第二吸附塔104用于交替分离出压缩空气内的氮气,所述第一吸附塔103的顶部依次连接有三通的第一均压阀108和第一出气阀109,所述第二吸附塔104的顶部依次连接有三通的第二均压阀110和第二出气阀111。The first adsorption tower 103 and the second adsorption tower 104 are used to alternately separate nitrogen from the compressed air. The top of the first adsorption tower 103 is sequentially connected to a first three-way pressure equalizing valve 108 and a first air outlet valve 109, and the top of the second adsorption tower 104 is sequentially connected to a second three-way pressure equalizing valve 110 and a second air outlet valve 111.

第一吸附塔103和第二吸附塔104内部填充有分子筛,氮气和氧气因为在分子筛表面上的吸附能力不同而被分离开来,压缩空气进入吸附塔,因为氧气、二氧化碳、水蒸气等杂质会被分子筛优先吸附,而氮气因为其较大的分子尺寸和较低的吸附亲和力,在较少被吸附的情况下通过吸附塔。The first adsorption tower 103 and the second adsorption tower 104 are filled with molecular sieves. Nitrogen and oxygen are separated due to their different adsorption capacities on the surface of the molecular sieves. When compressed air enters the adsorption towers, impurities such as oxygen, carbon dioxide, and water vapor will be preferentially adsorbed by the molecular sieves, while nitrogen passes through the adsorption towers with less adsorption due to its larger molecular size and lower adsorption affinity.

进一步地,所述第一吸附塔103、第二吸附塔104和均压储气罐113上均设置有压力表,能够监控和了解第一吸附塔103、第二吸附塔104和均压储气罐113中的压力,方便判断是否存在异常的压力变化。Furthermore, the first adsorption tower 103, the second adsorption tower 104 and the pressure equalizing gas storage tank 113 are all provided with pressure gauges, which can monitor and understand the pressure in the first adsorption tower 103, the second adsorption tower 104 and the pressure equalizing gas storage tank 113, and facilitate the judgment whether there is abnormal pressure change.

所述均压储气罐113和四分球阀112连接,所述四分球阀112还与第一均压阀108、第二均压阀110连接,用于将第一吸附塔103和第二吸附塔104分离的氮气进行存储,均压储气罐具有一定的容量。The pressure-equalizing gas storage tank 113 is connected to the four-way ball valve 112, and the four-way ball valve 112 is also connected to the first pressure-equalizing valve 108 and the second pressure-equalizing valve 110, and is used to store the nitrogen separated by the first adsorption tower 103 and the second adsorption tower 104. The pressure-equalizing gas storage tank has a certain capacity.

本实施例中,在第一吸附塔103进行吸附,第二吸附塔104再生时,第一吸附阀101打开,第二吸附阀102关闭,此时经过压缩的高压气体经过第一吸附阀101进入到第一吸附塔103的内部,第一均压阀108和第一出气阀109打开,第二均压阀110和第二出气阀111关闭,生产出的氮气分成两路,一路排出,另一路进入到均压储气罐113里面进行保压。In this embodiment, when the first adsorption tower 103 is adsorbing and the second adsorption tower 104 is regenerating, the first adsorption valve 101 is opened and the second adsorption valve 102 is closed. At this time, the compressed high-pressure gas enters the interior of the first adsorption tower 103 through the first adsorption valve 101, the first equalizing pressure valve 108 and the first gas outlet valve 109 are opened, and the second equalizing pressure valve 110 and the second gas outlet valve 111 are closed. The produced nitrogen is divided into two paths, one path is discharged, and the other path enters the equalizing pressure gas storage tank 113 for pressure maintenance.

当第一吸附塔103的分子筛即将达到吸附饱和,第二吸附塔104再生完成时,第一吸附阀101关闭,第一吸附塔103停止吸附,第一均压阀108和第一出气阀109关闭,第二均压阀110打开,这个时候均压储气罐113里面的气体缓慢地进入第二吸附塔104,使第二吸附塔104内部的压力缓慢地升高到接近第一吸附塔103的压力,等第一吸附塔103吸附切换到第二吸附塔104吸附时,由于第二吸附塔104内部原本就有纯度高的接近设备压力的气体,使设备既能稳定压力,稳定纯度,还能减少高压气体对分子筛的冲击。When the molecular sieve of the first adsorption tower 103 is about to reach adsorption saturation and the regeneration of the second adsorption tower 104 is completed, the first adsorption valve 101 is closed, the first adsorption tower 103 stops adsorption, the first pressure equalizing valve 108 and the first gas outlet valve 109 are closed, and the second pressure equalizing valve 110 is opened. At this time, the gas in the pressure equalizing gas tank 113 slowly enters the second adsorption tower 104, so that the pressure inside the second adsorption tower 104 slowly increases to a pressure close to that of the first adsorption tower 103. When the adsorption of the first adsorption tower 103 is switched to the adsorption of the second adsorption tower 104, since there is originally high-purity gas close to the equipment pressure inside the second adsorption tower 104, the equipment can not only stabilize the pressure and purity, but also reduce the impact of high-pressure gas on the molecular sieve.

所述第一出气阀109、第二出气阀111和氮气输出管道连接,用于排出分离后的氮气,所述连接均为管路连接。The first gas outlet valve 109, the second gas outlet valve 111 and the nitrogen output pipeline are connected to discharge the separated nitrogen, and the connections are all pipeline connections.

进一步地,所述变压吸附分离模块还包括第一再生阀105和第二再生阀106,所述第一再生阀105一端连接消音器107,另一端连接在第一吸附阀101和第一吸附塔103之间的管路上,所述第二再生阀106一端连接消音器107,另一端连接第二吸附阀102和第二吸附塔104之间的管路上。Furthermore, the pressure swing adsorption separation module also includes a first regeneration valve 105 and a second regeneration valve 106, wherein one end of the first regeneration valve 105 is connected to the muffler 107, and the other end is connected to the pipeline between the first adsorption valve 101 and the first adsorption tower 103, and one end of the second regeneration valve 106 is connected to the muffler 107, and the other end is connected to the pipeline between the second adsorption valve 102 and the second adsorption tower 104.

第一再生阀105和第二再生阀106打开时,分别能够降低第一吸附塔103和第二吸附塔104内部的压力,使分子筛释放出吸附的氧气和其他杂质,完成再生,当吸附的气体从高压环境中释放到大气压环境时,气体流动会产生噪音,由于安全规定、环境标准和工作环境的舒适性,需要控制这种噪音,消音器107就是用来降低这种噪音的设备,通过和第一再生阀105和第二再生阀106连接,用来吸收或分散气体流动产生的噪音,防止高分贝声音直接排放到环境中。When the first regeneration valve 105 and the second regeneration valve 106 are opened, they can respectively reduce the pressure inside the first adsorption tower 103 and the second adsorption tower 104, so that the molecular sieve releases the adsorbed oxygen and other impurities and completes the regeneration. When the adsorbed gas is released from the high-pressure environment to the atmospheric pressure environment, the gas flow will generate noise. Due to safety regulations, environmental standards and the comfort of the working environment, this noise needs to be controlled. The muffler 107 is a device used to reduce this noise. It is connected to the first regeneration valve 105 and the second regeneration valve 106 to absorb or disperse the noise generated by the gas flow to prevent high-decibel sound from being directly discharged into the environment.

本实施例中,所述PSA制氮变压吸附分离系统包括至少两组分级启动的变压吸附分离模块100,多组变压吸附分离模块100外部的压缩空气输送管路并联,多组变压吸附分离模块100外部的氮气输出管道并联。In this embodiment, the PSA nitrogen production pressure swing adsorption separation system includes at least two groups of staged start-up pressure swing adsorption separation modules 100, multiple groups of compressed air delivery pipelines outside the pressure swing adsorption separation modules 100 are connected in parallel, and multiple groups of nitrogen output pipelines outside the pressure swing adsorption separation modules 100 are connected in parallel.

通过多组变压吸附分离模块100的组合,多组变压吸附分离模块100交替切换进行运行,以两组变压吸附分离模块100为例,分别标定为一号机和二号机,一号机和二号机并联连接,分级启动,交替切换,先一号机启动,启动后延时20-30秒之后,启动二号机,这样的作用是单组模块内部的气量较少,设备在倒塔排气的时候,所需要释放的气体也会变少,减少空压机的负荷,多组模块化的设计也能使气体进入吸附筒的腔体时,扩散的更加均匀,减少气体本身对分子筛的冲击。By combining multiple groups of pressure swing adsorption separation modules 100, multiple groups of pressure swing adsorption separation modules 100 are switched alternately for operation. Taking two groups of pressure swing adsorption separation modules 100 as an example, they are marked as machine No. 1 and machine No. 2 respectively. Machine No. 1 and machine No. 2 are connected in parallel, started in stages, and switched alternately. Machine No. 1 is started first, and after a delay of 20-30 seconds after starting, machine No. 2 is started. The effect of this is that the gas volume inside a single group of modules is less. When the equipment is inverted and exhausted, the gas to be released will also be less, reducing the load on the air compressor. The design of multiple modular groups can also make the gas diffuse more evenly when entering the cavity of the adsorption cylinder, reducing the impact of the gas itself on the molecular sieve.

进一步地,相邻的变压吸附分离模块之间共同使用一组均压储气罐113,让均压储气罐113对于不同的吸附塔进行交替的充气和放气。Furthermore, adjacent pressure swing adsorption separation modules share a group of equalizing gas storage tanks 113, so that the equalizing gas storage tanks 113 are alternately inflated and deflated for different adsorption towers.

本实用新型另外还提供一种PSA制氮一体机,所述PSA制氮一体机包括压缩空气气源模块200、储气模块300、固定支架400以及上述的一种变压吸附分离模块100,所述变压吸附分离模块100、压缩空气气源模块200和储气模块300均安装在固定支架400上,所述压缩空气气源模块200用于为变压吸附分离模块100提供压缩空气,所述储气模块300用于存储第一出气阀109、第二出气阀111排出的分离后的氮气。The utility model further provides a PSA nitrogen generator, which includes a compressed air source module 200, a gas storage module 300, a fixed bracket 400 and the above-mentioned pressure swing adsorption separation module 100. The pressure swing adsorption separation module 100, the compressed air source module 200 and the gas storage module 300 are all installed on the fixed bracket 400. The compressed air source module 200 is used to provide compressed air for the pressure swing adsorption separation module 100, and the gas storage module 300 is used to store the separated nitrogen discharged from the first outlet valve 109 and the second outlet valve 111.

进一步地,所述PSA制氮一体机还包括有气体处理模块500,所述气体处理模块500设置在压缩空气气源模块200和变压吸附分离模块100之间,用于对压缩空气气源模块200产生的压缩空气进行净化处理。Furthermore, the PSA nitrogen generator also includes a gas processing module 500 , which is disposed between the compressed air source module 200 and the pressure swing adsorption separation module 100 and is used to purify the compressed air generated by the compressed air source module 200 .

本实施例中,所述压缩空气气源模块200基于无油或螺杆式空气压缩机构成,所述压气体处理模块500包括有空气滤芯,空气经过空气滤芯经过进气三通后到达空气压缩机,空气压缩机由电机带动对空气进行加压处理,加压后的高压空气进入油气桶内进行油气分离,此时气体经过散热器冷却后进入空气储罐,散热器由风扇进行散热,同时空气压缩机内部润滑油也利用散热器进行冷却,冷却后的润滑油经过油过滤器重新回到机头达到油路循环。In this embodiment, the compressed air source module 200 is based on an oil-free or screw air compressor, and the compressed air processing module 500 includes an air filter element. The air passes through the air filter element and then reaches the air compressor after passing through the air intake tee. The air compressor is driven by a motor to pressurize the air. The pressurized high-pressure air enters the oil and gas barrel for oil and gas separation. At this time, the gas enters the air storage tank after being cooled by the radiator. The radiator is cooled by a fan. At the same time, the lubricating oil inside the air compressor is also cooled by the radiator. The cooled lubricating oil returns to the machine head through the oil filter to achieve oil circulation.

空气储罐内的高压空气经过第一过滤器到达冷干机进行气水分离,分离后的空气经过第二过滤器分两路,一路进入模块式变压吸附分离模块,一路经过调节型的第一电动阀,第一电动阀又分为两路转换,一路直接排空,也就是低品质空气模式,另一路进入吸干机进行进一步除水得到高品质空气模式。The high-pressure air in the air storage tank passes through the first filter and reaches the cold dryer for air-water separation. The separated air passes through the second filter and is divided into two paths. One path enters the modular pressure swing adsorption separation module, and the other path passes through the adjustable first electric valve. The first electric valve is divided into two conversion paths. One path is directly discharged, which is the low-quality air mode, and the other path enters the dryer for further water removal to obtain a high-quality air mode.

所述储气模块300包括第一单向阀,压吸附分离模块100得到的氮气分为两路,一路经过第一单向阀进入吸干机,一路经过第二单向阀进入回气储罐,回气储罐前后端设置手动调节阀进行气量调节,回气储罐用于PSA再生均压使用。The gas storage module 300 includes a first one-way valve. The nitrogen obtained by the pressure adsorption separation module 100 is divided into two paths, one path passes through the first one-way valve to enter the adsorption dryer, and the other path passes through the second one-way valve to enter the return gas storage tank. Manual regulating valves are set at the front and rear ends of the return gas storage tank to adjust the gas volume. The return gas storage tank is used for PSA regeneration and pressure equalization.

氮气经过吸干机进行气水分离后通过第三单向阀进入氮气储罐,氮气储罐出口设置第三过滤器,氮气经过过滤器后通过调节型的第二电动阀进行气量控制,调节阀后端设置流量计、氮气分析仪、压力传感器,通过上述仪器对使用端的氮气品质和流量进行监控和调节,以保证用气设备的安排高效。After the nitrogen passes through the dehydrator for gas-water separation, it enters the nitrogen storage tank through the third one-way valve. The third filter is set at the outlet of the nitrogen storage tank. After passing through the filter, the nitrogen is controlled by the adjustable second electric valve. The flow meter, nitrogen analyzer and pressure sensor are set at the rear end of the regulating valve. The quality and flow of nitrogen at the user end are monitored and adjusted by the above instruments to ensure the efficient arrangement of gas-using equipment.

进一步地,所述固定支架400包括底座410和防护罩420,所述底座410上依次固定有储气模块300、气体处理模块500、变压吸附分离模块100和压缩空气气源模块200,所述气体处理模块500、变压吸附分离模块100和压缩空气气源模块200外部固定有网状的防护罩420Furthermore, the fixing bracket 400 includes a base 410 and a protective cover 420, on which the gas storage module 300, the gas processing module 500, the pressure swing adsorption separation module 100 and the compressed air source module 200 are fixed in sequence, and the gas processing module 500, the pressure swing adsorption separation module 100 and the compressed air source module 200 are externally fixed with a mesh protective cover 420.

本实施例中,所述体处理模块500和变压吸附分离模块100之间设置有隔板210,避免二者之间相互影响。In this embodiment, a partition 210 is provided between the body treatment module 500 and the pressure swing adsorption separation module 100 to avoid mutual influence between the two.

本实用新型的使用原理:The use principle of this utility model:

在第一吸附塔103进行吸附,第二吸附塔104再生时,第一吸附阀101打开,第二吸附阀102关闭,经过压缩的高压气体经过第一吸附阀101进入到第一吸附塔103的内部,第一均压阀108和第一出气阀109打开,第二均压阀110和第二出气阀111关闭,生产出的氮气分成两路,一路排出,另一路进入到均压储气罐113里面进行保压。When adsorption is carried out in the first adsorption tower 103 and the second adsorption tower 104 is regenerated, the first adsorption valve 101 is opened and the second adsorption valve 102 is closed, and the compressed high-pressure gas enters the interior of the first adsorption tower 103 through the first adsorption valve 101, the first equalizing pressure valve 108 and the first gas outlet valve 109 are opened, and the second equalizing pressure valve 110 and the second gas outlet valve 111 are closed, and the produced nitrogen is divided into two paths, one path is discharged, and the other path enters the equalizing pressure gas storage tank 113 for pressure maintenance.

当第一吸附塔103的分子筛即将达到吸附饱和,第二吸附塔104再生完成时,第一吸附阀101关闭,第一吸附塔103停止吸附,第一均压阀108和第一出气阀109关闭,第二均压阀110打开,均压储气罐113里面的气体缓慢地进入第二吸附塔104,使第二吸附塔104内部的压力缓慢地升高到接近第一吸附塔103的压力,等第一吸附塔103吸附切换到第二吸附塔104吸附时,由于第二吸附塔104内部原本就有纯度高的接近设备压力的气体,使设备既能稳定压力,稳定纯度。When the molecular sieve of the first adsorption tower 103 is about to reach adsorption saturation and the regeneration of the second adsorption tower 104 is completed, the first adsorption valve 101 is closed, the first adsorption tower 103 stops adsorption, the first pressure equalizing valve 108 and the first gas outlet valve 109 are closed, the second pressure equalizing valve 110 is opened, and the gas in the pressure equalizing gas tank 113 slowly enters the second adsorption tower 104, so that the pressure inside the second adsorption tower 104 slowly increases to a pressure close to that of the first adsorption tower 103. When the adsorption of the first adsorption tower 103 is switched to that of the second adsorption tower 104, since there is originally high-purity gas close to the equipment pressure inside the second adsorption tower 104, the equipment can stabilize both the pressure and the purity.

以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

以上所述实施例仅表达了本实用新型的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对实用新型专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本实用新型构思的前提下,还可以做出若干变形和改进,这些都属于本实用新型的保护范围。因此,本实用新型专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only express several implementation methods of the utility model, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the utility model patent. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, and these all belong to the protection scope of the utility model. Therefore, the protection scope of the utility model patent shall be based on the attached claims.

Claims (9)

1.一种PSA制氮变压吸附分离系统,包括变压吸附分离模块(100),其特征在于,所述变压吸附分离模块(100)包括:1. A PSA nitrogen production pressure swing adsorption separation system, comprising a pressure swing adsorption separation module (100), characterized in that the pressure swing adsorption separation module (100) comprises: 第一吸附阀(101)和第二吸附阀(102),所述第一吸附阀(101)和第一吸附塔(103)底部连接,用于连接外部的压缩空气输送管路并输送至第一吸附塔(103)内部,第二吸附阀(102)和第二吸附塔(104)底部连接,用于连接外部的压缩空气并输送至第二吸附塔(104)内部;a first adsorption valve (101) and a second adsorption valve (102), wherein the first adsorption valve (101) is connected to the bottom of the first adsorption tower (103) and is used to connect to an external compressed air delivery pipeline and deliver the compressed air to the inside of the first adsorption tower (103); and the second adsorption valve (102) is connected to the bottom of the second adsorption tower (104) and is used to connect to the external compressed air and deliver the compressed air to the inside of the second adsorption tower (104); 第一吸附塔(103)和第二吸附塔(104),所述第一吸附塔(103)和第二吸附塔(104)用于交替分离出压缩空气内的氮气,所述第一吸附塔(103)的顶部依次连接有三通的第一均压阀(108)和第一出气阀(109),所述第二吸附塔(104)的顶部依次连接有三通的第二均压阀(110)和第二出气阀(111);A first adsorption tower (103) and a second adsorption tower (104), wherein the first adsorption tower (103) and the second adsorption tower (104) are used to alternately separate nitrogen from the compressed air, wherein the top of the first adsorption tower (103) is sequentially connected to a first three-way pressure equalizing valve (108) and a first gas outlet valve (109), and the top of the second adsorption tower (104) is sequentially connected to a second three-way pressure equalizing valve (110) and a second gas outlet valve (111); 均压储气罐(113),所述均压储气罐(113)和四分球阀(112)连接,所述四分球阀(112)还与第一均压阀(108)、第二均压阀(110)连接,用于将第一吸附塔(103)和第二吸附塔(104)分离的氮气进行存储;A pressure equalizing gas storage tank (113), the pressure equalizing gas storage tank (113) being connected to a four-way ball valve (112), the four-way ball valve (112) being further connected to a first pressure equalizing valve (108) and a second pressure equalizing valve (110), and being used to store nitrogen separated by the first adsorption tower (103) and the second adsorption tower (104); 所述第一出气阀(109)、第二出气阀(111)和氮气输出管道连接,用于排出分离后的氮气,所述连接均为管路连接。The first gas outlet valve (109), the second gas outlet valve (111) and the nitrogen output pipeline are connected to discharge the separated nitrogen, and the connections are all pipeline connections. 2.根据权利要求1所述的一种PSA制氮变压吸附分离系统,其特征在于:所述变压吸附分离模块还包括第一再生阀(105)和第二再生阀(106),所述第一再生阀(105)一端连接消音器(107),另一端连接在第一吸附阀(101)和第一吸附塔(103)之间的管路上,所述第二再生阀(106)一端连接消音器(107),另一端连接第二吸附阀(102)和第二吸附塔(104)之间的管路上。2. A PSA nitrogen production pressure swing adsorption separation system according to claim 1, characterized in that: the pressure swing adsorption separation module also includes a first regeneration valve (105) and a second regeneration valve (106), one end of the first regeneration valve (105) is connected to the muffler (107), and the other end is connected to the pipeline between the first adsorption valve (101) and the first adsorption tower (103), and one end of the second regeneration valve (106) is connected to the muffler (107), and the other end is connected to the pipeline between the second adsorption valve (102) and the second adsorption tower (104). 3.根据权利要求1所述的一种PSA制氮变压吸附分离系统,其特征在于:所述PSA制氮变压吸附分离系统包括至少两组分级启动的变压吸附分离模块(100),多组变压吸附分离模块(100)外部的压缩空气输送管路并联,多组变压吸附分离模块(100)外部的氮气输出管道并联。3. A PSA nitrogen production pressure swing adsorption separation system according to claim 1, characterized in that: the PSA nitrogen production pressure swing adsorption separation system comprises at least two groups of staged start-up pressure swing adsorption separation modules (100), the compressed air delivery pipelines outside the multiple groups of pressure swing adsorption separation modules (100) are connected in parallel, and the nitrogen output pipelines outside the multiple groups of pressure swing adsorption separation modules (100) are connected in parallel. 4.根据权利要求3所述的一种PSA制氮变压吸附分离系统,其特征在于:相邻的变压吸附分离模块之间共同使用一组均压储气罐(113)。4. A PSA nitrogen production pressure swing adsorption separation system according to claim 3, characterized in that: a group of equalizing pressure gas storage tanks (113) are shared between adjacent pressure swing adsorption separation modules. 5.根据权利要求1所述的一种PSA制氮变压吸附分离系统,其特征在于:所述第一吸附塔(103)、第二吸附塔(104)和均压储气罐(113)上均设置有压力表。5. A PSA nitrogen production pressure swing adsorption separation system according to claim 1, characterized in that: the first adsorption tower (103), the second adsorption tower (104) and the equalizing pressure gas storage tank (113) are all provided with pressure gauges. 6.一种PSA制氮一体机,其特征在于:所述PSA制氮一体机包括压缩空气气源模块(200)、储气模块(300)、固定支架(400)以及权利要求1-5任一项所述的一种变压吸附分离模块(100),所述变压吸附分离模块(100)、压缩空气气源模块(200)和储气模块(300)均安装在固定支架(400)上,所述压缩空气气源模块(200)用于为变压吸附分离模块(100)提供压缩空气,所述储气模块(300)用于存储第一出气阀(109)、第二出气阀(111)排出的分离后的氮气。6. A PSA nitrogen generator, characterized in that: the PSA nitrogen generator comprises a compressed air source module (200), a gas storage module (300), a fixed bracket (400) and a pressure swing adsorption separation module (100) according to any one of claims 1 to 5, the pressure swing adsorption separation module (100), the compressed air source module (200) and the gas storage module (300) are all installed on the fixed bracket (400), the compressed air source module (200) is used to provide compressed air for the pressure swing adsorption separation module (100), and the gas storage module (300) is used to store the separated nitrogen discharged from the first outlet valve (109) and the second outlet valve (111). 7.根据权利要求6所述的一种PSA制氮一体机,其特征在于:还包括有气体处理模块(500),所述气体处理模块(500)设置在压缩空气气源模块(200)和变压吸附分离模块(100)之间,用于对压缩空气气源模块(200)产生的压缩空气进行净化处理。7. A PSA nitrogen generator according to claim 6, characterized in that it also includes a gas processing module (500), wherein the gas processing module (500) is arranged between the compressed air source module (200) and the pressure swing adsorption separation module (100), and is used for purifying the compressed air generated by the compressed air source module (200). 8.根据权利要求7所述的一种PSA制氮一体机,其特征在于:所述固定支架(400)包括底座(410)和防护罩(420),所述底座(410)上依次固定有储气模块(300)、气体处理模块(500)、变压吸附分离模块(100)和压缩空气气源模块(200),所述气体处理模块(500)、变压吸附分离模块(100)和压缩空气气源模块(200)外部固定有网状的防护罩(420)。8. A PSA nitrogen generator according to claim 7, characterized in that: the fixed bracket (400) comprises a base (410) and a protective cover (420), and the base (410) is fixed with a gas storage module (300), a gas processing module (500), a pressure swing adsorption separation module (100) and a compressed air source module (200) in sequence, and the gas processing module (500), the pressure swing adsorption separation module (100) and the compressed air source module (200) are fixed with a mesh protective cover (420) on the outside. 9.根据权利要求8所述的一种PSA制氮一体机,其特征在于:所述体处理模块(500)和变压吸附分离模块(100)之间设置有隔板(210)。9. The PSA nitrogen generator according to claim 8, characterized in that a partition (210) is provided between the gas treatment module (500) and the pressure swing adsorption separation module (100).
CN202420334306.XU 2024-02-23 2024-02-23 PSA nitrogen making pressure swing adsorption separation system and PSA nitrogen making all-in-one Active CN221815705U (en)

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