CN221811011U - A hard seal high pressure butterfly valve - Google Patents
A hard seal high pressure butterfly valve Download PDFInfo
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- CN221811011U CN221811011U CN202420446408.0U CN202420446408U CN221811011U CN 221811011 U CN221811011 U CN 221811011U CN 202420446408 U CN202420446408 U CN 202420446408U CN 221811011 U CN221811011 U CN 221811011U
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- 238000007789 sealing Methods 0.000 claims abstract description 64
- 239000002184 metal Substances 0.000 claims abstract description 41
- 230000006835 compression Effects 0.000 claims abstract description 15
- 238000007906 compression Methods 0.000 claims abstract description 15
- 238000012423 maintenance Methods 0.000 abstract description 6
- 238000010586 diagram Methods 0.000 description 8
- 239000012530 fluid Substances 0.000 description 4
- 230000007774 longterm Effects 0.000 description 3
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 2
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 2
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Abstract
本实用新型公开了一种硬密封高压蝶阀,具有阀体,阀体内的上、下阀轴上装有蝶板,下阀轴的底部装有摩擦垫,蝶板具有蝶板金属密封圈,阀体设有阀体金属密封圈,阀体密封座上还设有定位压圈,圆盘形摩擦垫设有摩擦垫螺柱和摩擦垫螺孔,下阀轴底端设有中心螺孔和阀轴螺孔,摩擦垫螺柱旋入到阀轴中心螺孔内,摩擦垫螺孔和阀轴螺孔内旋有定位螺钉;阀体密封座设有内台阶,阀体金属密封圈设有外台阶,阀体金属密封圈和定位压圈之间的阀体密封座沿圆周上设有调整垫圈,调整垫圈与定位压圈之间通过螺钉定位连接,调整垫圈沿圆周径向均布设有柱形孔,柱形孔内装有压缩弹簧。本实用新型中蝶板下沉时维修方便、且具有良好的反向密封性能。
The utility model discloses a hard-sealed high-pressure butterfly valve, which has a valve body, butterfly plates are mounted on the upper and lower valve shafts in the valve body, a friction pad is mounted on the bottom of the lower valve shaft, the butterfly plate has a butterfly plate metal sealing ring, the valve body is provided with a valve body metal sealing ring, a valve body sealing seat is also provided with a positioning pressing ring, a disc-shaped friction pad is provided with a friction pad stud and a friction pad screw hole, a center screw hole and a valve shaft screw hole are provided at the bottom end of the lower valve shaft, the friction pad stud is screwed into the center screw hole of the valve shaft, and positioning screws are screwed into the friction pad screw hole and the valve shaft screw hole; the valve body sealing seat is provided with an inner step, the valve body metal sealing ring is provided with an outer step, and the valve body sealing seat between the valve body metal sealing ring and the positioning pressing ring is provided with an adjustment washer along the circumference, the adjustment washer and the positioning pressing ring are positioned and connected by screws, the adjustment washer is evenly provided with cylindrical holes along the circumference, and a compression spring is installed in the cylindrical hole. The utility model is convenient for maintenance when the butterfly plate sinks, and has good reverse sealing performance.
Description
技术领域Technical Field
本实用新型涉及阀门制造技术领域,具体地说是涉及一种硬密封高压蝶阀。The utility model relates to the technical field of valve manufacturing, in particular to a hard-sealed high-pressure butterfly valve.
背景技术Background Art
硬密封高压蝶阀可广泛应用于控制空气、水、蒸汽、泥浆等各种类型流体的流动,启闭件是一个圆盘形的蝶板,在阀体内绕其自身的阀轴旋转,从而达到启闭或调节的目的,在管道上主要起切断和节流作用。Hard-seal high-pressure butterfly valves can be widely used to control the flow of various types of fluids such as air, water, steam, mud, etc. The opening and closing part is a disc-shaped butterfly plate, which rotates around its own valve axis in the valve body to achieve the purpose of opening and closing or regulation. It mainly plays a role of cutting off and throttling in the pipeline.
现有技术中的硬密封高压蝶阀,其结构主要包括有阀体,阀体的上、下两端分别具有上、下阀轴座,上、下阀轴座内具有上、下阀轴,阀体内蝶板的上、下部固定在上、下阀轴上,下阀轴的底部装有圆盘形摩擦垫,下阀轴座的底部封装有阀座端盖,所述蝶板的外圆周上具有蝶板金属密封圈,阀体内圆周上具有阀体密封座,阀体密封座上设有与所述蝶板金属密封圈相配合的阀体金属密封圈,阀体金属密封圈外侧的阀体密封座上设有定位压圈。上述现有技术中的硬密封高压蝶阀在使用过程中发现主要存在以下问题:正向密封时蝶板金属密封圈与阀体金属密封圈配合良好,当流体反向流动时,流体会对阀轴及蝶板形成较大的冲击力,导致阀轴及蝶板出现微小变形,进而使蝶板金属密封圈与阀体金属密封圈出现缝隙,从而无法实现上述阀门的反向密封;在经过长时间使用后,下阀轴座内的摩擦垫会受到较大程度的磨损,摩擦垫和阀座端盖之间会出现间隙,导致蝶板下沉,当阀门需要关闭时,造成关闭不到位,产生泄漏现象,上述现有技术结构的蝶阀由于摩擦垫是固装在阀轴底部的,当摩擦垫出现磨损导致蝶板下沉时只能是拆卸阀轴、重新更换摩擦垫,这样一方面是增加了蝶阀的维修工作量,另一方面也增加了蝶阀的维修成本。The hard-sealed high-pressure butterfly valve in the prior art mainly comprises a valve body, wherein the upper and lower ends of the valve body are respectively provided with upper and lower valve shaft seats, and the upper and lower valve shaft seats are provided with upper and lower valve shafts, and the upper and lower parts of the butterfly plate in the valve body are fixed on the upper and lower valve shafts, and a disc-shaped friction pad is provided at the bottom of the lower valve shaft, and a valve seat end cover is packaged at the bottom of the lower valve shaft seat, a butterfly plate metal sealing ring is provided on the outer circumference of the butterfly plate, and a valve body sealing seat is provided on the circumference of the valve body, a valve body metal sealing ring matching with the butterfly plate metal sealing ring is provided on the valve body sealing seat, and a positioning pressure ring is provided on the valve body sealing seat outside the valve body metal sealing ring. The hard-sealed high-pressure butterfly valve in the above-mentioned prior art is found to have the following main problems during use: during forward sealing, the metal sealing ring of the butterfly plate and the metal sealing ring of the valve body cooperate well. When the fluid flows in the reverse direction, the fluid will exert a large impact force on the valve shaft and the butterfly plate, resulting in a slight deformation of the valve shaft and the butterfly plate, and then a gap will appear between the metal sealing ring of the butterfly plate and the metal sealing ring of the valve body, thereby failing to achieve reverse sealing of the above-mentioned valve; after long-term use, the friction pad in the lower valve shaft seat will be worn to a large extent, and a gap will appear between the friction pad and the valve seat end cover, causing the butterfly plate to sink. When the valve needs to be closed, it will not be closed in place and leakage will occur. Since the friction pad of the butterfly valve with the above-mentioned prior art structure is fixed at the bottom of the valve shaft, when the friction pad is worn and causes the butterfly plate to sink, the valve shaft can only be disassembled and the friction pad replaced. This increases the maintenance workload of the butterfly valve on the one hand, and increases the maintenance cost of the butterfly valve on the other hand.
实用新型内容Utility Model Content
本实用新型要解决的技术问题是提供一种长时间使用后由于摩擦垫磨损而导致蝶板下沉时维修方便、同时具有良好反向密封性能的硬密封高压蝶阀。The technical problem to be solved by the utility model is to provide a hard-sealed high-pressure butterfly valve which is easy to repair when the butterfly plate sinks due to the wear of the friction pad after long-term use and has good reverse sealing performance.
为解决上述技术问题,本实用新型一种硬密封高压蝶阀,具有阀体,阀体的上、下两端分别具有上、下阀轴座,上、下阀轴座内具有上、下阀轴,阀体内蝶板的上、下部固定在上、下阀轴上,下阀轴的底部装有圆盘形摩擦垫,下阀轴座的底部封装有阀座端盖,所述蝶板的外圆周上具有蝶板金属密封圈,阀体内圆周上具有阀体密封座,阀体密封座上设有与所述蝶板金属密封圈相配合的阀体金属密封圈,阀体金属密封圈外侧的阀体密封座上设有定位压圈,所述圆盘形摩擦垫的中心位置固定有摩擦垫螺柱,圆盘形摩擦垫沿圆周方向均布有摩擦垫螺孔,所述下阀轴底端中心位置设有与摩擦垫螺柱相配合的阀轴中心螺孔,下阀轴底端沿圆周方向设有与摩擦垫螺孔相配合的阀轴螺孔,所述的摩擦垫螺柱旋入到阀轴中心螺孔内,所述摩擦垫螺孔和所述阀轴螺孔内旋有定位螺钉;所述阀体密封座的内圆周上设有内台阶,阀体金属密封圈的外圆周上设有与内台阶相配合的外台阶,阀体金属密封圈和定位压圈之间的阀体密封座沿圆周上设有调整垫圈,该调整垫圈与所述定位压圈之间通过螺钉定位连接,所述调整垫圈沿圆周径向均布设有柱形孔,柱形孔内装有压缩弹簧,当所述阀体金属密封圈压缩所述压缩弹簧紧贴所述调整垫圈时,所述阀体密封座上的内台阶与阀体金属密封圈上的外台阶之间形成有截面为矩形的环形缝隙。To solve the above technical problems, the utility model discloses a hard-sealed high-pressure butterfly valve, comprising a valve body, wherein the upper and lower ends of the valve body are respectively provided with upper and lower valve shaft seats, the upper and lower valve shaft seats are provided with upper and lower valve shafts, the upper and lower parts of the butterfly plate in the valve body are fixed on the upper and lower valve shafts, the bottom of the lower valve shaft is provided with a disc-shaped friction pad, the bottom of the lower valve shaft is packaged with a valve seat end cover, the outer circumference of the butterfly plate is provided with a butterfly plate metal sealing ring, the circumference of the valve body is provided with a valve body sealing seat, the valve body sealing seat is provided with a valve body metal sealing ring matching with the butterfly plate metal sealing ring, a positioning pressure ring is provided on the valve body sealing seat outside the valve body metal sealing ring, a friction pad stud is fixed at the center position of the disc-shaped friction pad, the disc-shaped friction pad is evenly distributed with friction pad screw holes along the circumferential direction, and the center position of the bottom end of the lower valve shaft is provided with a valve shaft center stud matching with the friction pad stud. The center screw hole is provided with a valve shaft screw hole matching with the friction pad screw hole along the circumferential direction at the bottom end of the lower valve shaft, and the friction pad stud is screwed into the center screw hole of the valve shaft, and positioning screws are screwed in the friction pad screw hole and the valve shaft screw hole; an inner step is provided on the inner circumference of the valve body sealing seat, and an outer step matching with the inner step is provided on the outer circumference of the valve body metal sealing ring, and an adjusting gasket is provided along the circumference of the valve body sealing seat between the valve body metal sealing ring and the positioning pressure ring, and the adjusting gasket is positioned and connected with the positioning pressure ring by screws, and the adjusting gasket is evenly distributed with cylindrical holes along the circumference, and a compression spring is installed in the cylindrical hole. When the valve body metal sealing ring compresses the compression spring and is close to the adjusting gasket, an annular gap with a rectangular cross-section is formed between the inner step on the valve body sealing seat and the outer step on the valve body metal sealing ring.
采用上述结构的硬密封高压蝶阀,当长时间使用摩擦垫磨损导致阀板下沉时,维修时仅需卸下阀座端盖,取下定位螺钉,之后旋转摩擦垫,达到所需要的调整量后再用定位螺钉将摩擦垫和阀轴固定,然后装上阀座端盖,本实用新型当摩擦垫磨损导致阀板下沉时维修方便,无须更换摩擦垫、维修成本低;并且,当流体反向流动冲击上、下阀轴及蝶板而导致上、下阀轴和蝶板出现微小变形时,所述调整垫圈内的压缩弹簧会推动阀体金属密封圈沿所述阀体密封座上的内台阶与阀体金属密封圈上的外台阶之间形成的环形缝隙向前移动、来补偿所述阀轴和蝶板变形形成的蝶板金属密封圈与阀体金属密封圈之间出现的缝隙,进而实现有效的反向密封。The hard-sealed high-pressure butterfly valve of the above structure has convenient maintenance when the friction pad is worn out due to long-term use, causing the valve plate to sink. When repairing, it is only necessary to remove the valve seat end cover, remove the positioning screw, and then rotate the friction pad. After reaching the required adjustment amount, the friction pad and the valve shaft are fixed with the positioning screw, and then the valve seat end cover is installed. The utility model is convenient for maintenance when the friction pad is worn out and causes the valve plate to sink. There is no need to replace the friction pad and the maintenance cost is low. In addition, when the reverse flow of the fluid impacts the upper and lower valve shafts and the butterfly plate, causing the upper and lower valve shafts and the butterfly plate to have slight deformation, the compression spring in the adjusting gasket will push the valve body metal sealing ring to move forward along the annular gap formed between the inner step on the valve body sealing seat and the outer step on the valve body metal sealing ring to compensate for the gap between the butterfly plate metal sealing ring and the valve body metal sealing ring formed by the deformation of the valve shaft and the butterfly plate, thereby achieving effective reverse sealing.
作为本实用新型的改进,所述调整垫圈沿圆周径向均布设置的柱形孔内固装有弹簧固定圆柱,所述压缩弹簧套设在该弹簧固定圆柱上。As an improvement of the utility model, a spring fixing cylinder is fixedly installed in the cylindrical holes of the adjusting washer which are evenly distributed along the circumference and radial direction, and the compression spring is sleeved on the spring fixing cylinder.
在柱形孔内固装弹簧固定圆柱后,可以进一步起到对压缩弹簧的径向定位,使压缩弹簧对阀体金属密封圈发挥更好的弹性推力。After the spring fixing cylinder is fixed in the cylindrical hole, the radial positioning of the compression spring can be further performed, so that the compression spring can exert a better elastic thrust on the metal sealing ring of the valve body.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
下面结合附图对本实用新型作进一步地详细说明。The utility model is further described in detail below in conjunction with the accompanying drawings.
图1是本实用新型一种硬密封高压蝶阀的的主剖视结构示意图。FIG1 is a schematic diagram of the main cross-sectional structure of a hard-sealed high-pressure butterfly valve of the present invention.
图2是图1中的I处结构放大示意图。FIG. 2 is an enlarged schematic diagram of the structure at location I in FIG. 1 .
图3是本实用新型中的摩擦垫的主剖视结构示意图。FIG3 is a schematic diagram of the main cross-sectional structure of the friction pad in the present invention.
图4是图3的俯视示意图。FIG. 4 is a schematic top view of FIG. 3 .
图5是本实用新型中下阀轴的结构示意图。FIG. 5 is a schematic structural diagram of the lower valve shaft of the utility model.
图6是沿图5的C向结构示意图。FIG. 6 is a schematic structural diagram along the C direction of FIG. 5 .
图7是图1中的II处结构放大示意图,其中示出了调整垫圈与定位压圈之间通过螺钉定位连接的状态。FIG. 7 is an enlarged schematic diagram of the structure at position II in FIG. 1 , which shows the state in which the adjusting washer and the positioning pressure ring are positioned and connected by screws.
图8是图1中的II处结构放大示意图,其中示出了装有压缩弹簧的调整垫圈的内部结构。FIG8 is an enlarged schematic diagram of the structure at II in FIG1 , which shows the internal structure of the adjustment washer equipped with a compression spring.
图9是图8中的III处结构放大示意图。FIG. 9 is an enlarged schematic diagram of the structure at point III in FIG. 8 .
具体实施方式DETAILED DESCRIPTION
参见图1-图9,本实用新型一种硬密封高压蝶阀,具有阀体10,阀体的上、下两端分别具有上、下阀轴座11、12,上、下阀轴座内具有上、下阀轴13、14,阀体内蝶板20的上、下部固定在上、下阀轴上,下阀轴的底部装有圆盘形摩擦垫15,下阀轴座的底部封装有阀座端盖16,所述蝶板的外圆周上具有蝶板金属密封圈21,阀体内圆周上具有阀体密封座22,阀体密封座上设有与所述蝶板金属密封圈相配合的阀体金属密封圈23,阀体金属密封圈外侧的阀体密封座上设有定位压圈24,其特征在于:所述圆盘形摩擦垫的中心位置固定有摩擦垫螺柱151,圆盘形摩擦垫沿圆周方向均布有摩擦垫螺孔152,所述下阀轴底端中心位置设有与摩擦垫螺柱相配合的阀轴中心螺孔141,下阀轴底端沿圆周方向设有与摩擦垫螺孔相配合的阀轴螺孔142,所述的摩擦垫螺柱旋入到阀轴中心螺孔内,所述摩擦垫螺孔和所述阀轴螺孔内旋有定位螺钉143;所述阀体密封座22的内圆周上设有内台阶221,阀体金属密封圈23的外圆周上设有与内台阶相配合的外台阶231,阀体金属密封圈和定位压圈之间的阀体密封座沿圆周上设有调整垫圈25,该调整垫圈与所述定位压圈之间通过螺钉26定位连接,所述调整垫圈沿圆周径向均布设有柱形孔251,柱形孔内装有压缩弹簧252,当所述阀体金属密封圈压缩所述压缩弹簧紧贴所述调整垫圈时,所述阀体密封座上的内台阶与阀体金属密封圈上的外台阶之间形成有截面为矩形的环形缝隙232。所述调整垫圈沿圆周径向均布设置的柱形孔251内固装有弹簧固定圆柱253,所述压缩弹簧252套设在该弹簧固定圆柱上。Referring to Fig. 1 to Fig. 9, the utility model is a hard-sealed high-pressure butterfly valve, comprising a valve body 10, wherein the upper and lower ends of the valve body are respectively provided with upper and lower valve shaft seats 11 and 12, wherein the upper and lower valve shaft seats are provided with upper and lower valve shafts 13 and 14, wherein the upper and lower parts of a butterfly plate 20 in the valve body are fixed on the upper and lower valve shafts, and a disc-shaped friction pad 15 is provided at the bottom of the lower valve shaft, and a valve seat end cover 16 is packaged at the bottom of the lower valve shaft seat, wherein a butterfly plate metal sealing ring 21 is provided on the outer circumference of the butterfly plate, a valve body sealing seat 22 is provided on the circumference of the valve body, a valve body metal sealing ring 23 matching with the butterfly plate metal sealing ring is provided on the valve body sealing seat, and a positioning pressing ring 24 is provided on the valve body sealing seat outside the valve body metal sealing ring, wherein the friction pad stud 151 is fixed at the center position of the disc-shaped friction pad, the disc-shaped friction pad is evenly provided with friction pad screw holes 152 along the circumferential direction, and a valve stud matching with the friction pad stud is provided at the center position of the bottom end of the lower valve shaft The center screw hole 141 of the shaft, the bottom end of the lower valve shaft is provided with a valve shaft screw hole 142 which matches the friction pad screw hole along the circumferential direction, the friction pad stud is screwed into the center screw hole of the valve shaft, and positioning screws 143 are screwed into the friction pad screw hole and the valve shaft screw hole; an inner step 221 is provided on the inner circumference of the valve body sealing seat 22, and an outer step 231 which matches the inner step is provided on the outer circumference of the valve body metal sealing ring 23, and an adjusting washer 25 is provided on the circumference of the valve body sealing seat between the valve body metal sealing ring and the positioning pressure ring, and the adjusting washer is positioned and connected to the positioning pressure ring by screws 26, and the adjusting washer is evenly distributed with cylindrical holes 251 along the circumference, and a compression spring 252 is installed in the cylindrical hole, and when the valve body metal sealing ring compresses the compression spring and is close to the adjusting washer, an annular gap 232 with a rectangular cross-section is formed between the inner step on the valve body sealing seat and the outer step on the valve body metal sealing ring. A spring fixing cylinder 253 is fixedly installed in the cylindrical holes 251 uniformly distributed along the circumference and radial direction of the adjusting washer, and the compression spring 252 is sleeved on the spring fixing cylinder.
可以理解的是,以上关于本实用新型的具体描述,仅用于说明本实用新型而并非受限于本实用新型实施例所描述的技术方案,凡是对本实用新型进行修改或等同替换,以达到相同的技术效果,都在本实用新型的保护范围之内。It can be understood that the above specific description of the utility model is only used to illustrate the utility model and is not limited to the technical solution described in the embodiments of the utility model. Any modification or equivalent replacement of the utility model to achieve the same technical effect is within the protection scope of the utility model.
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CN202420446408.0U CN221811011U (en) | 2024-03-08 | 2024-03-08 | A hard seal high pressure butterfly valve |
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CN202420446408.0U CN221811011U (en) | 2024-03-08 | 2024-03-08 | A hard seal high pressure butterfly valve |
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