CN221809789U - Reinforced beam assembly of vehicle and vehicle thereof - Google Patents
Reinforced beam assembly of vehicle and vehicle thereof Download PDFInfo
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Abstract
Description
技术领域Technical Field
本申请属于汽车设备技术领域,具体涉及一种车辆的加强梁体总成及其车辆。The present application belongs to the technical field of automobile equipment, and specifically relates to a reinforced beam assembly of a vehicle and a vehicle thereof.
背景技术Background Art
车身扭转刚度作为一个衡量车身本体整体刚度的指标,直接反应车身的整体刚度水平,较高的扭转刚度提升了车身整体的抗扭转变形能力,能够更好地保持车辆的舒适性、稳定操控性和被动安全性,因此需要对车身结构进行加强。The torsional stiffness of the vehicle body is an indicator to measure the overall stiffness of the vehicle body. It directly reflects the overall stiffness level of the vehicle body. Higher torsional stiffness improves the overall resistance of the vehicle body to torsional deformation, and can better maintain the comfort, stable handling and passive safety of the vehicle. Therefore, the body structure needs to be strengthened.
C环结构在车身中对扭转刚度具有较大的影响,但是越来越多的车企为追求更大的储物空间和乘坐空间而将车身下车体设计地较为平直,导致C环结构的布置优化难度较大,进而影响车身的扭转刚度。The C-ring structure has a great influence on the torsional stiffness of the vehicle body. However, more and more car companies are designing the lower body of the vehicle to be relatively flat in pursuit of larger storage and passenger space. This makes it difficult to optimize the layout of the C-ring structure, which in turn affects the torsional stiffness of the vehicle body.
实用新型内容Utility Model Content
本申请的目的在于提供一种车辆的加强梁体总成及其车辆,不仅能在一定程度上避免第一加强梁体的应力集中;还可以减少第一横梁对车内空间的占用。The purpose of the present application is to provide a vehicle reinforcement beam assembly and a vehicle thereof, which can not only avoid stress concentration of the first reinforcement beam to a certain extent, but also reduce the space occupied by the first cross beam in the vehicle.
本申请第一方面公开了一种车辆的加强梁体总成,包括第一加强梁体,所述第一加强梁体包括第一横梁、第一加强梁和第一接头,所述第一横梁的长度方向与所述第一加强梁的长度方向相交,所述第一横梁连接于所述车辆的地板,所述第一加强梁连接于所述车辆的内轮罩,所述第一接头沿着所述第一横梁的长度方向连接于所述第一横梁与所述第一加强梁之间;其中,所述第一接头的横截面面积自所述第一加强梁的一侧朝着所述第一横梁的一侧逐渐减小。The first aspect of the present application discloses a reinforcing beam assembly of a vehicle, including a first reinforcing beam, wherein the first reinforcing beam includes a first cross beam, a first reinforcing beam and a first joint, wherein the length direction of the first cross beam intersects with the length direction of the first reinforcing beam, the first cross beam is connected to the floor of the vehicle, the first reinforcing beam is connected to the inner wheel cover of the vehicle, and the first joint is connected between the first cross beam and the first reinforcing beam along the length direction of the first cross beam; wherein the cross-sectional area of the first joint gradually decreases from one side of the first reinforcing beam toward one side of the first cross beam.
在本申请的一种示例性实施例中,所述第一接头包括第一连接部、第二连接部和中间连接部,所述第一连接部与所述第二连接部沿着所述第一横梁的宽度方向相对设置于所述中间连接部;所述第一连接部与所述第二连接部之间的间距值自所述第一加强梁的一侧朝着所述第一横梁的一侧逐渐减小。In an exemplary embodiment of the present application, the first joint includes a first connection portion, a second connection portion and an intermediate connection portion, and the first connection portion and the second connection portion are arranged opposite to the intermediate connection portion along the width direction of the first beam; the spacing value between the first connection portion and the second connection portion gradually decreases from one side of the first reinforcing beam toward one side of the first beam.
在本申请的一种示例性实施例中,所述中间连接部包括上板部和下板部,所述上板部与所述第一连接部为一体结构,所述下板部与所述第二连接部为一体结构;所述上板部叠设于所述下板部,并相互连接。In an exemplary embodiment of the present application, the intermediate connecting portion includes an upper plate portion and a lower plate portion, the upper plate portion and the first connecting portion are an integral structure, and the lower plate portion and the second connecting portion are an integral structure; the upper plate portion is stacked on the lower plate portion and are connected to each other.
在本申请的一种示例性实施例中,所述上板部、所述下板部均包括沿着所述第一横梁的长度方向依次设置的第一板段、第二板段和弧形板段,所述弧形板段连接于所述第一板段与第二板段之间。In an exemplary embodiment of the present application, the upper plate portion and the lower plate portion each include a first plate segment, a second plate segment and an arcuate plate segment sequentially arranged along the length direction of the first crossbeam, and the arcuate plate segment is connected between the first plate segment and the second plate segment.
在本申请的一种示例性实施例中,所述第一连接部和所述第二连接部沿着所述第一横梁的长度方向均至少包括一弧形段。In an exemplary embodiment of the present application, the first connecting portion and the second connecting portion each include at least one arc segment along the length direction of the first crossbeam.
在本申请的一种示例性实施例中,所述中间连接部与所述第一连接部均设有减重孔。In an exemplary embodiment of the present application, both the intermediate connection portion and the first connection portion are provided with weight-reducing holes.
在本申请的一种示例性实施例中,所述第一横梁包括顶板部、相互间隔设置的第一侧板部和第二侧板部,所述第一侧板部与所述第二侧板部相对设置,并连接于所述顶板部;所述第一侧板部的板面与所述顶板部的板面之间的夹角大于90°;所述第二侧板部的板面与所述顶板部的板面之间的夹角大于90°。In an exemplary embodiment of the present application, the first crossbeam includes a top plate portion, a first side plate portion and a second side plate portion spaced apart from each other, the first side plate portion and the second side plate portion are arranged opposite to each other and connected to the top plate portion; the angle between the plate surface of the first side plate portion and the plate surface of the top plate portion is greater than 90°; the angle between the plate surface of the second side plate portion and the plate surface of the top plate portion is greater than 90°.
在本申请的一种示例性实施例中,所述加强梁体总成还包括与所述第一加强梁体相互间隔设置的第二加强梁体,所述第二加强梁体与所述第一加强梁体相对设置;其中,所述第二加强梁体包括第二横梁、第二加强梁和第二接头,所述第二横梁的长度方向与所述第二加强梁的长度方向相交,所述第二横梁连接于所述车辆的地板,所述第二加强梁连接于所述车辆的内轮罩,所述第二接头沿着所述第二横梁的长度方向连接于所述第二横梁与所述第二加强梁之间。In an exemplary embodiment of the present application, the reinforcing beam assembly also includes a second reinforcing beam body spaced apart from the first reinforcing beam body, and the second reinforcing beam body is arranged opposite to the first reinforcing beam body; wherein the second reinforcing beam body includes a second cross beam, a second reinforcing beam and a second joint, the length direction of the second cross beam intersects with the length direction of the second reinforcing beam, the second cross beam is connected to the floor of the vehicle, the second reinforcing beam is connected to the inner wheel cover of the vehicle, and the second joint is connected between the second cross beam and the second reinforcing beam along the length direction of the second cross beam.
本申请第二方面公开了一种车辆,包括车身主体和所述的加强梁体总成,所述车身主体包括地板和内轮罩,所述内轮罩连接于所述地板,所述第一加强梁体均连接于所述内轮罩以及所述地板。The second aspect of the present application discloses a vehicle, including a vehicle body and the reinforcing beam assembly, wherein the vehicle body includes a floor and an inner wheel cover, the inner wheel cover is connected to the floor, and the first reinforcing beam is connected to the inner wheel cover and the floor.
在本申请的一种示例性实施例中,所述车身主体还包括座椅,所述座椅连接于所述第一加强梁体。In an exemplary embodiment of the present application, the vehicle body further includes a seat, and the seat is connected to the first reinforcing beam.
本申请方案具有以下有益效果:This application scheme has the following beneficial effects:
在本申请实施例中,第一接头连接于第一加强梁与第一横梁之间,且第一接头与第一加强梁连接的一端的横截面大于与第一横梁连接的一端的横截面,第一接头能够将内轮罩传递到第一加强梁的扭转形变大部分吸收后,再传递到地板和第一横梁上,因此,第一接头能在一定程度上避免第一加强梁体的应力集中。同时,通过第一接头将第一加强梁与第一横梁连接后,传递到第一横梁的扭转形变力较小,不需要通过增大第一横梁的腔体以抵抗扭转形变,进而减少第一横梁对车内空间的占用。In the embodiment of the present application, the first joint is connected between the first reinforcing beam and the first cross beam, and the cross section of the end of the first joint connected to the first reinforcing beam is larger than the cross section of the end connected to the first cross beam. The first joint can absorb most of the torsional deformation transmitted from the inner wheel cover to the first reinforcing beam, and then transmit it to the floor and the first cross beam. Therefore, the first joint can avoid stress concentration on the first reinforcing beam body to a certain extent. At the same time, after the first reinforcing beam is connected to the first cross beam through the first joint, the torsional deformation force transmitted to the first cross beam is small, and there is no need to increase the cavity of the first cross beam to resist the torsional deformation, thereby reducing the space occupied by the first cross beam in the vehicle.
应当理解的是,以上的一般描述和后文的细节描述仅是示例性和解释性的,并不能限制本申请。It should be understood that the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the present application.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
此处的附图被并入说明书中并构成本说明书的一部分,示出了符合本申请的实施例,并与说明书一起用于解释本申请的原理。显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。其中,此处的附图为用于表示本申请的实用新型构思,不完全等同于本申请所保护的实际产品的结构。The drawings herein are incorporated into the specification and constitute a part of the specification, showing embodiments consistent with the present application, and together with the specification, are used to explain the principles of the present application. Obviously, the drawings described below are only some embodiments of the present application, and for ordinary technicians in this field, other drawings can also be obtained based on these drawings without creative work. Among them, the drawings here are used to represent the utility model concept of the present application, and are not completely equivalent to the structure of the actual product protected by the present application.
图1示出了本申请实施例中的加强梁体总成的装配结构示意图。FIG. 1 shows a schematic diagram of the assembly structure of the reinforced beam assembly in an embodiment of the present application.
图2示出了本申请实施例中的第一连接部和上板部形成的整体的立体结构示意图。FIG. 2 is a schematic diagram of a three-dimensional structure of an integral body formed by the first connecting portion and the upper plate portion in an embodiment of the present application.
图3示出了本申请实施例中的第二连接部和下板部形成的整体的立体结构示意图。FIG3 is a schematic diagram of a three-dimensional structure of an integral body formed by the second connecting portion and the lower plate portion in an embodiment of the present application.
图4示出了本申请实施例中的第一横梁的立体结构示意图。FIG. 4 shows a schematic diagram of the three-dimensional structure of the first crossbeam in an embodiment of the present application.
图5示出了本申请实施例中的第一横梁的正视结构示意图。FIG. 5 is a schematic diagram showing the front view structure of the first crossbeam in an embodiment of the present application.
图6示出了本申请实施例中的第一横梁的俯视结构示意图。FIG. 6 shows a schematic diagram of the top view of the structure of the first crossbeam in an embodiment of the present application.
图7示出了本申请实施例图6中的第一横梁A-A处的剖视结构示意图。FIG7 shows a schematic diagram of the cross-sectional structure of the first beam A-A in FIG6 of the embodiment of the present application.
图8示出了本申请实施例中的第二接头的立体结构示意图。FIG8 shows a schematic diagram of the three-dimensional structure of the second joint in an embodiment of the present application.
图9示出了本申请实施例中的第二横梁的立体结构示意图。FIG. 9 shows a schematic diagram of the three-dimensional structure of the second crossbeam in an embodiment of the present application.
附图标记说明:Description of reference numerals:
1、第一加强梁体;101、第一安装孔;102、第二安装孔;103、减重孔;11、第一横梁;111、顶板部;112、第一侧板部;112a、横向段;112b、竖向段;113、第二侧板部;12、第一加强梁;13、第一接头;131、第一连接部;132、第二连接部;133、中间连接部;1331、上板部;1332、下板部;2、第二加强梁体;21、第二横梁;22、第二加强梁;23、第二接头;231、第一连接板;232、第二连接板;233、中间连接板;3、内轮罩;4、地板;a、第一翻边;b、第二翻边;c、第一板段;d、第二板段;e、弧形板段。1. First reinforcing beam body; 101. First mounting hole; 102. Second mounting hole; 103. Weight reduction hole; 11. First cross beam; 111. Top plate; 112. First side plate; 112a. Transverse section; 112b. Vertical section; 113. Second side plate; 12. First reinforcing beam; 13. First joint; 131. First connecting part; 132. Second connecting part; 133. Middle connecting part; 1331. Upper plate; 1332. Lower plate; 2. Second reinforcing beam body; 21. Second cross beam; 22. Second reinforcing beam; 23. Second joint; 231. First connecting plate; 232. Second connecting plate; 233. Middle connecting plate; 3. Inner wheel cover; 4. Floor; a. First flange; b. Second flange; c. First plate section; d. Second plate section; e. Arc plate section.
具体实施方式DETAILED DESCRIPTION
现在将参考附图更全面地描述示例实施方式。然而,示例实施方式能够以多种形式实施,且不应被理解为限于在此阐述的范例;相反,提供这些实施方式使得本申请将更加全面和完整,并将示例实施方式的构思全面地传达给本领域的技术人员。Example embodiments will now be described more fully with reference to the accompanying drawings. However, example embodiments can be implemented in many forms and should not be construed as limited to the examples set forth herein; rather, these embodiments are provided so that this application will be more comprehensive and complete and fully convey the concept of example embodiments to those skilled in the art.
此外,所描述的特征、结构或特性可以以任何合适的方式结合在一个或更多实施例中。在下面的描述中,提供许多具体细节从而给出对本申请的实施例的充分理解。然而,本领域技术人员将意识到,可以实践本申请的技术方案而没有特定细节中的一个或更多,或者可以采用其它的方法、组元、装置、步骤等。在其它情况下,不详细示出或描述公知方法、装置、实现或者操作以避免模糊本申请的各方面。In addition, described feature, structure or characteristic can be combined in one or more embodiments in any suitable manner. In the following description, many specific details are provided to provide a full understanding of the embodiments of the present application. However, those skilled in the art will appreciate that the technical scheme of the present application can be put into practice without one or more of the specific details, or other methods, components, devices, steps, etc. can be adopted. In other cases, known methods, devices, realizations or operations are not shown or described in detail to avoid blurring the various aspects of the present application.
下面结合附图和具体实施例对本申请作进一步详述。在此需要说明的是,下面所描述的本申请各个实施例中所涉及的技术特征只要彼此之间未构成冲突就可以相互组合。下面通过参考附图描述的实施例是示例性的,旨在用于解释本申请,而不能理解为对本申请的限制。The present application is further described in detail below in conjunction with the accompanying drawings and specific embodiments. It should be noted that the technical features involved in the various embodiments of the present application described below can be combined with each other as long as they do not conflict with each other. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present application, and should not be understood as limiting the present application.
如图1至图9所示,本实施例提供了一种车辆的加强梁体总成,包括第一加强梁体1,第一加强梁体1包括第一横梁11、第一加强梁12和第一接头13,第一横梁11的长度方向与第一加强梁12的长度方向相交,第一横梁11连接于车辆的地板4,第一加强梁12连接于车辆的内轮罩3,第一接头13沿着第一横梁11的长度方向连接于第一横梁11与第一加强梁12之间;其中,第一接头13的横截面面积自第一加强梁12的一侧朝着第一横梁11的一侧逐渐减小。As shown in Figures 1 to 9, this embodiment provides a reinforcing beam assembly of a vehicle, including a first reinforcing beam 1, the first reinforcing beam 1 including a first cross beam 11, a first reinforcing beam 12 and a first joint 13, the length direction of the first cross beam 11 intersects with the length direction of the first reinforcing beam 12, the first cross beam 11 is connected to the floor 4 of the vehicle, the first reinforcing beam 12 is connected to the inner wheel cover 3 of the vehicle, and the first joint 13 is connected between the first cross beam 11 and the first reinforcing beam 12 along the length direction of the first cross beam 11; wherein, the cross-sectional area of the first joint 13 gradually decreases from one side of the first reinforcing beam 12 toward one side of the first cross beam 11.
在本实施例中,第一接头13连接于第一加强梁12与第一横梁11之间,且第一接头13与第一加强梁12连接的一端的横截面大于与第一横梁11连接的一端的横截面,第一接头13能够将内轮罩3传递到第一加强梁12的扭转形变大部分吸收后,再传递到地板4和第一横梁11上,因此,第一接头13能在一定程度上避免第一加强梁体1的应力集中。同时,通过第一接头13将第一加强梁12与第一横梁11连接后,传递到第一横梁11的扭转形变力较小,不需要通过增大第一横梁11的腔体以抵抗扭转形变,进而减少第一横梁11对车内空间的占用。In this embodiment, the first joint 13 is connected between the first reinforcing beam 12 and the first cross beam 11, and the cross section of the end of the first joint 13 connected to the first reinforcing beam 12 is larger than the cross section of the end connected to the first cross beam 11. The first joint 13 can absorb most of the torsional deformation transmitted from the inner wheel cover 3 to the first reinforcing beam 12, and then transmit it to the floor 4 and the first cross beam 11. Therefore, the first joint 13 can avoid stress concentration of the first reinforcing beam body 1 to a certain extent. At the same time, after the first reinforcing beam 12 is connected to the first cross beam 11 through the first joint 13, the torsional deformation force transmitted to the first cross beam 11 is small, and there is no need to increase the cavity of the first cross beam 11 to resist the torsional deformation, thereby reducing the occupation of the first cross beam 11 in the vehicle interior.
结合图1至图3所示,第一接头13包括第一连接部131、第二连接部132和中间连接部133,第一连接部131与第二连接部132沿着第一横梁11的宽度方向相对设置于中间连接部133;第一连接部131与第二连接部132之间的间距值自第一加强梁12的一侧朝着第一横梁11的一侧逐渐减小。As shown in Figures 1 to 3, the first joint 13 includes a first connection portion 131, a second connection portion 132 and an intermediate connection portion 133. The first connection portion 131 and the second connection portion 132 are arranged relative to the intermediate connection portion 133 along the width direction of the first beam 11; the spacing between the first connection portion 131 and the second connection portion 132 gradually decreases from one side of the first reinforcing beam 12 toward one side of the first beam 11.
在本实施例中,第一连接部131远离中间连接部133的一端设有第一翻边a,第一翻边a与内轮罩3以及地板4连接;第二连接部132远离中间连接部133的一端设有第二翻边b,第二翻边b与内轮罩3以及地板4连接。第一翻边a能够保证第一连接部131与内轮罩3以及地板4连接的刚强度,第二翻边b能够保证第二连接部132与内轮罩3以及地板4连接的刚强度,进而保证第一接头13与内轮罩3以及地板4连接的刚强度。In this embodiment, a first flange a is provided at one end of the first connection portion 131 away from the middle connection portion 133, and the first flange a is connected to the inner wheel cover 3 and the floor 4; a second flange b is provided at one end of the second connection portion 132 away from the middle connection portion 133, and the second flange b is connected to the inner wheel cover 3 and the floor 4. The first flange a can ensure the rigidity of the connection between the first connection portion 131 and the inner wheel cover 3 and the floor 4, and the second flange b can ensure the rigidity of the connection between the second connection portion 132 and the inner wheel cover 3 and the floor 4, thereby ensuring the rigidity of the connection between the first joint 13 and the inner wheel cover 3 and the floor 4.
结合图1至图3所示,中间连接部133包括上板部1331和下板部1332,上板部1331与第一连接部131为一体结构,下板部1332与第二连接部132为一体结构;上板部1331叠设于下板部1332,并相互连接。1 to 3 , the middle connection portion 133 includes an upper plate portion 1331 and a lower plate portion 1332 . The upper plate portion 1331 and the first connection portion 131 are an integral structure, and the lower plate portion 1332 and the second connection portion 132 are an integral structure. The upper plate portion 1331 is stacked on the lower plate portion 1332 and are connected to each other.
在本实施例中,第一接头13由上板部1331与第一连接部131形成的整体以及下板部1332与第二连接部132形成的整体组成,将第一接头13设置为两部分组成,能够减少第一接头13在装配时出现的精度误差,避免出现装配困难的问题;中间连接部133包括相互连接的上板部1331和下板部1332,上板部1331和下板部1332能够提高中间连接部133的刚强度,进而提高第一接头13的刚强度,以提升车身扭转刚度。In this embodiment, the first joint 13 is composed of an integral body formed by an upper plate portion 1331 and a first connecting portion 131, and an integral body formed by a lower plate portion 1332 and a second connecting portion 132. The first joint 13 is configured as two parts, which can reduce the precision error of the first joint 13 during assembly and avoid assembly difficulties. The intermediate connecting portion 133 includes an upper plate portion 1331 and a lower plate portion 1332 that are interconnected. The upper plate portion 1331 and the lower plate portion 1332 can increase the rigidity of the intermediate connecting portion 133, thereby increasing the rigidity of the first joint 13 to enhance the torsional rigidity of the vehicle body.
在本实施例中,结合图1至图3所示,上板部1331和下板部1332均设有多个相互间隔的第一安装孔101,螺栓穿过第一安装孔101与第一加强梁12连接,通过螺栓连接的方式以保证上板部1331和下板部1332均能够与第一加强梁12紧密贴合,进而保证第一接头13与第一加强梁12保持紧密连接,以改变扭转形变的传递路径;第一连接部131和第二连接部132通过焊接的方式与第一加强梁12连接,以保证第一接头13与第一加强梁12的连接强度。In this embodiment, in combination with Figures 1 to 3, the upper plate portion 1331 and the lower plate portion 1332 are both provided with a plurality of first mounting holes 101 spaced apart from each other, and bolts are passed through the first mounting holes 101 to be connected to the first reinforcing beam 12. The bolt connection is used to ensure that the upper plate portion 1331 and the lower plate portion 1332 can fit tightly with the first reinforcing beam 12, thereby ensuring that the first joint 13 and the first reinforcing beam 12 remain tightly connected to change the transmission path of the torsional deformation; the first connection portion 131 and the second connection portion 132 are connected to the first reinforcing beam 12 by welding to ensure the connection strength between the first joint 13 and the first reinforcing beam 12.
此外,下板部1332还设有第二安装孔102,第一安装孔101与第二安装孔102间隔设置,螺栓穿过第二安装孔102与第一加强梁12连接,通过螺栓连接的方式以保证下板部1332能够与第一加强梁12紧密贴合,有利于第一接头13改变扭转形变的传递路径。In addition, the lower plate portion 1332 is also provided with a second mounting hole 102, the first mounting hole 101 and the second mounting hole 102 are arranged at intervals, and the bolts pass through the second mounting hole 102 to connect with the first reinforcing beam 12. The bolt connection method is used to ensure that the lower plate portion 1332 can fit tightly with the first reinforcing beam 12, which is beneficial for the first joint 13 to change the transmission path of torsional deformation.
结合图1至图3所示,上板部1331、下板部1332均包括沿着第一横梁11的长度方向依次设置的第一板段c、第二板段d和弧形板段e,弧形板段e连接于第一板段c与第二板段d之间。1 to 3 , the upper plate portion 1331 and the lower plate portion 1332 each include a first plate segment c, a second plate segment d and an arcuate plate segment e sequentially arranged along the length direction of the first cross beam 11 , and the arcuate plate segment e is connected between the first plate segment c and the second plate segment d.
在本实施例中,第一板段c用于与第一加强梁12连接,第二板段d用于与第一横梁11连接,弧形板段e将第一板段c与第二板段d连接,弧形板段e能够改变扭转形变的传递路径,防止应力集中,减少上板部1331和下板部1332出现开裂或者形变的概率。In this embodiment, the first plate segment c is used to connect to the first reinforcing beam 12, the second plate segment d is used to connect to the first cross beam 11, and the arcuate plate segment e connects the first plate segment c with the second plate segment d. The arcuate plate segment e can change the transmission path of the torsional deformation, prevent stress concentration, and reduce the probability of cracking or deformation of the upper plate portion 1331 and the lower plate portion 1332.
应理解的是,由于内轮罩3与地板4之间设置有一定的夹角,第一接头13需要将第一加强梁12与第一横梁11连接起来,上板部1331和下板部1332需要分别与第一加强梁12以及第一横梁11相贴合,因此,上板部1331、下板部1332均包括第一板段c和第二板段d,第一板段c与内轮罩3连接,第二板段d与第一横梁11连接,弧形板段e将第一板段c和第二板段d连接起来,以形成上板部1331和下板部1332。It should be understood that since a certain angle is set between the inner wheel cover 3 and the floor 4, the first joint 13 needs to connect the first reinforcing beam 12 with the first cross beam 11, and the upper plate portion 1331 and the lower plate portion 1332 need to fit with the first reinforcing beam 12 and the first cross beam 11 respectively. Therefore, the upper plate portion 1331 and the lower plate portion 1332 both include a first plate segment c and a second plate segment d, the first plate segment c is connected to the inner wheel cover 3, and the second plate segment d is connected to the first cross beam 11, and the arc-shaped plate segment e connects the first plate segment c and the second plate segment d to form the upper plate portion 1331 and the lower plate portion 1332.
在本实施例中,结合图1至图3所示,第一连接部131和第二连接部132沿着第一横梁11的长度方向均至少包括一弧形段,通过弧形段改变第一连接部131和第二连接部132之间的间距值,进而改变扭转形变的传递路径,防止应力集中,使得第一接头13抵抗扭转形变的能力及强度应力水平表现优秀。In this embodiment, in combination with Figures 1 to 3, the first connection portion 131 and the second connection portion 132 each include at least one arc segment along the length direction of the first beam 11. The arc segment changes the spacing value between the first connection portion 131 and the second connection portion 132, thereby changing the transmission path of the torsional deformation and preventing stress concentration, so that the first joint 13 has excellent ability to resist torsional deformation and strength stress level.
在本实施例中,结合图2和图3所示,中间连接部133与第一连接部131均设有减重孔103,减重孔103能够减轻零部件的重量,同时还能够防止应力集中。In this embodiment, as shown in FIG. 2 and FIG. 3 , both the intermediate connection portion 133 and the first connection portion 131 are provided with a weight-reducing hole 103 . The weight-reducing hole 103 can reduce the weight of the components and prevent stress concentration.
结合图4至图7所示,第一横梁11包括顶板部111、相互间隔设置的第一侧板部112和第二侧板部113,第一侧板部112与第二侧板部113相对设置,并连接于顶板部111。4 to 7 , the first beam 11 includes a top plate 111 , a first side plate 112 and a second side plate 113 spaced apart from each other. The first side plate 112 and the second side plate 113 are disposed opposite to each other and connected to the top plate 111 .
在本实施例中,第一侧板部112包括横向段112a和竖向段112b,竖向段112b与顶板部111连接,横向段112a与地板4通过焊接的方式连接,以保证第一横梁11与地板4的焊接强度。In this embodiment, the first side plate portion 112 includes a transverse section 112a and a vertical section 112b, the vertical section 112b is connected to the top plate portion 111, and the transverse section 112a is connected to the floor 4 by welding to ensure the welding strength between the first cross beam 11 and the floor 4.
进一步地,结合图4至图7所示,竖向段112b的板面与顶板部111的板面之间的夹角大于90°;第二侧板部113的板面与顶板部111的板面之间的夹角大于90°。Further, in combination with FIGS. 4 to 7 , the angle between the plate surface of the vertical section 112 b and the plate surface of the top plate portion 111 is greater than 90°; the angle between the plate surface of the second side plate portion 113 and the plate surface of the top plate portion 111 is greater than 90°.
举例而言,竖向段112b的板面与顶板部111的板面之间的夹角可以为91°、95°、100°、105°、110°、115°、120°等;第二侧板部113的板面与顶板部111的板面之间的夹角可以为91°、95°、100°、105°、110°、115°、120°等。For example, the angle between the plate surface of the vertical section 112b and the plate surface of the top plate portion 111 can be 91°, 95°, 100°, 105°, 110°, 115°, 120°, etc.; the angle between the plate surface of the second side plate portion 113 and the plate surface of the top plate portion 111 can be 91°, 95°, 100°, 105°, 110°, 115°, 120°, etc.
在本实施例中,竖向段112b的板面与顶板部111的板面之间的夹角为115°,第二侧板部113的板面与顶板部111的板面之间的夹角为108°,以保证第一横梁11的抵抗扭转刚度的能力。In this embodiment, the angle between the plate surface of the vertical section 112b and the plate surface of the top plate portion 111 is 115°, and the angle between the plate surface of the second side plate portion 113 and the plate surface of the top plate portion 111 is 108°, so as to ensure the ability of the first beam 11 to resist torsional stiffness.
此外,第二侧板部113的板面与水平面之间的夹角为52°,以保证第一横梁11的抵抗扭转刚度的能力。In addition, the angle between the plate surface of the second side plate portion 113 and the horizontal plane is 52°, so as to ensure the ability of the first cross beam 11 to resist torsional rigidity.
在本实施例中,第一侧板部112与第一连接部131连接,第二侧板部113与第二连接部132连接,顶板部111与下板部1332连接。第二连接部132的板面与下板部1332的第二板段d的板面之间的夹角为108°,以保证第一横梁11与第一接头13能够匹配连接。In this embodiment, the first side plate portion 112 is connected to the first connection portion 131, the second side plate portion 113 is connected to the second connection portion 132, and the top plate portion 111 is connected to the lower plate portion 1332. The angle between the plate surface of the second connection portion 132 and the plate surface of the second plate segment d of the lower plate portion 1332 is 108°, so as to ensure that the first cross beam 11 and the first joint 13 can be matched and connected.
应理解的是,为保证第二连接部132能够与第二侧板部113相贴合,以及下板部1332的第二板段d的板面能够与顶板部111相贴合,因此,第二连接部132的板面与下板部1332的第二板段d的板面之间的夹角设置为108°。It should be understood that in order to ensure that the second connecting portion 132 can fit together with the second side plate portion 113, and that the plate surface of the second plate segment d of the lower plate portion 1332 can fit together with the top plate portion 111, the angle between the plate surface of the second connecting portion 132 and the plate surface of the second plate segment d of the lower plate portion 1332 is set to 108°.
在本实施例中,第一连接部131的板面与第一翻边a的板面之间的夹角为110°,以保证第一加强梁11与第一接头13能够匹配连接。In this embodiment, the angle between the plate surface of the first connection portion 131 and the plate surface of the first flange a is 110°, so as to ensure that the first reinforcing beam 11 and the first joint 13 can be matched and connected.
结合图1所示,加强梁体总成还包括与第一加强梁体1相互间隔设置的第二加强梁体2,第二加强梁体2与第一加强梁体1相对设置。As shown in FIG. 1 , the reinforcement beam assembly further includes a second reinforcement beam 2 spaced apart from the first reinforcement beam 1 , and the second reinforcement beam 2 is disposed opposite to the first reinforcement beam 1 .
在本实施例中,第二加强梁体2与第一加强梁体1相对设置,第二加强梁体2能够进一步增强车身的扭转刚度,进而第一加强梁体1与第二加强梁体2的能够确保车身具有较高的扭转刚度,以保证车身的整体抗扭转变形能力。In this embodiment, the second reinforcing beam 2 is arranged opposite to the first reinforcing beam 1, and the second reinforcing beam 2 can further enhance the torsional stiffness of the vehicle body, and thus the first reinforcing beam 1 and the second reinforcing beam 2 can ensure that the vehicle body has a higher torsional stiffness to ensure the overall torsional deformation resistance of the vehicle body.
具体地,第二加强梁体2能够提升白车身扭转刚度2500Nm/deg,扭转模态提升1.2Hz,有效地提高了车身在低速、高速及烂路的行驶状态下的驾乘感受和优秀的操控性能。Specifically, the second reinforcing beam 2 can increase the torsional stiffness of the body in white by 2500 Nm/deg and the torsional mode by 1.2 Hz, effectively improving the driving experience and excellent handling performance of the body under low-speed, high-speed and bad-road driving conditions.
应理解的是,在低速行驶中,高的扭转刚度能保持车身整体稳定性和较好地抵抗来自坏路面的载荷冲击;在高速行驶中,高的扭转刚度能更好的保持车身姿态稳定以获得好的操控驾乘感受;在过弯路面时,高的扭转刚度能保证好的车身跟随性,有较好的过弯操控性。It should be understood that when driving at low speeds, high torsional stiffness can maintain the overall stability of the vehicle body and better resist the load impact from bad roads; when driving at high speeds, high torsional stiffness can better maintain the stability of the vehicle body posture to obtain a good handling and driving experience; when driving on curved roads, high torsional stiffness can ensure good vehicle body following performance and better cornering control.
进一步地,结合图1、图8和图9所示,第二加强梁体2包括第二横梁21、第二加强梁22和第二接头23,第二横梁21的长度方向与第二加强梁22的长度方向相交,第二横梁21连接于车辆的地板4,第二加强梁22连接于车辆的内轮罩3,第二接头23沿着第二横梁21的长度方向连接于第二横梁21与第二加强梁22之间。Further, in combination with Figures 1, 8 and 9, the second reinforcing beam body 2 includes a second cross beam 21, a second reinforcing beam 22 and a second joint 23. The length direction of the second cross beam 21 intersects with the length direction of the second reinforcing beam 22. The second cross beam 21 is connected to the floor 4 of the vehicle, the second reinforcing beam 22 is connected to the inner wheel cover 3 of the vehicle, and the second joint 23 is connected between the second cross beam 21 and the second reinforcing beam 22 along the length direction of the second cross beam 21.
结合图1和图8所示,第二接头23包括第一连接板231、第二连接板232和中间连接板233,第一连接板231、第二连接板232沿着第一横梁11的宽度方向相对设置于中间连接板233,第一连接板231、第二连接板232均与地板4以及内轮罩3连接。As shown in Figures 1 and 8, the second joint 23 includes a first connecting plate 231, a second connecting plate 232 and an intermediate connecting plate 233. The first connecting plate 231 and the second connecting plate 232 are arranged relative to the intermediate connecting plate 233 along the width direction of the first cross beam 11. The first connecting plate 231 and the second connecting plate 232 are both connected to the floor 4 and the inner wheel cover 3.
在本实施例中,第一横梁11和第一接头13通过点焊的方式连接于车辆的地板总成,第一加强梁12通过焊接的方式连接于车辆的侧围总成;最后,中间连接部133通过螺栓穿过第一安装孔101以及第二安装孔102与第一加强梁12连接,第一连接部131和第二连接部132通过焊接的方式与第一加强梁12连接,使得第一接头13与第一加强梁12连接,进而完成侧围总成与地板总成合装。In this embodiment, the first cross beam 11 and the first joint 13 are connected to the floor assembly of the vehicle by spot welding, and the first reinforcing beam 12 is connected to the side panel assembly of the vehicle by welding; finally, the middle connecting portion 133 is connected to the first reinforcing beam 12 by bolts passing through the first mounting hole 101 and the second mounting hole 102, and the first connecting portion 131 and the second connecting portion 132 are connected to the first reinforcing beam 12 by welding, so that the first joint 13 is connected to the first reinforcing beam 12, thereby completing the assembly of the side panel assembly and the floor assembly.
第二横梁21和第二接头23通过点焊的方式连接于车辆的地板总成,第二加强梁22通过焊接的方式连接于车辆的侧围总成;最后,中间连接板233通过螺栓与第二加强梁22连接,第一连接板231和第二连接板232通过焊接的方式与第二加强梁22连接,使得第二接头23与第二加强梁22连接,进而完成侧围总成与地板总成合装。The second cross beam 21 and the second joint 23 are connected to the floor assembly of the vehicle by spot welding, and the second reinforcing beam 22 is connected to the side panel assembly of the vehicle by welding; finally, the middle connecting plate 233 is connected to the second reinforcing beam 22 by bolts, and the first connecting plate 231 and the second connecting plate 232 are connected to the second reinforcing beam 22 by welding, so that the second joint 23 is connected to the second reinforcing beam 22, thereby completing the assembly of the side panel assembly and the floor assembly.
应理解的是,内轮罩3包括左内轮罩和右内轮罩,左内轮罩和右内轮罩均设有第一加强梁12和第二加强梁22,因此,第一横梁11的两端均设有第一接头13,以与连接于左内轮罩的第一加强梁12以及连接于右内轮罩的第一加强梁12连接;第二横梁21的两端均设有第二接头23,以与连接于左内轮罩的第二加强梁22以及连接于右内轮罩的第二加强梁22连接。It should be understood that the inner wheel cover 3 includes a left inner wheel cover and a right inner wheel cover, and both the left inner wheel cover and the right inner wheel cover are provided with a first reinforcing beam 12 and a second reinforcing beam 22. Therefore, both ends of the first cross beam 11 are provided with a first joint 13 to connect with the first reinforcing beam 12 connected to the left inner wheel cover and the first reinforcing beam 12 connected to the right inner wheel cover; both ends of the second cross beam 21 are provided with a second joint 23 to connect with the second reinforcing beam 22 connected to the left inner wheel cover and the second reinforcing beam 22 connected to the right inner wheel cover.
在本实施例中,为减少对车内空间的占用,第一横梁11的厚度为1.2mm、第一加强梁12的厚度为1.8mm和第一接头13的厚度为2mm;第二横梁21的厚度为1.4mm、第二加强梁22的厚度为1mm和第二接头23的厚度为1.2mm。In this embodiment, in order to reduce the space occupied in the vehicle, the thickness of the first cross beam 11 is 1.2 mm, the thickness of the first reinforcement beam 12 is 1.8 mm, and the thickness of the first joint 13 is 2 mm; the thickness of the second cross beam 21 is 1.4 mm, the thickness of the second reinforcement beam 22 is 1 mm, and the thickness of the second joint 23 is 1.2 mm.
本实施例还提供了一种车辆,包括车身主体和上述的加强梁体总成,车身主体包括地板4和内轮罩3,内轮罩3连接于地板4,第一加强梁体1均连接于内轮罩3以及地板4。This embodiment also provides a vehicle, including a vehicle body and the above-mentioned reinforcing beam assembly, the vehicle body includes a floor 4 and an inner wheel cover 3, the inner wheel cover 3 is connected to the floor 4, and the first reinforcing beam 1 is connected to the inner wheel cover 3 and the floor 4.
在本实施例中,第二加强梁体2连接于内轮罩3以及地板4,且沿着车身主体的轴距方向与第一加强梁体1间隔设置。第一加强梁体1与第二加强梁体2不仅能够改变扭转形变的传递路径,避免过于集中的应力分布,还能够提升车身的扭转刚度,使得车身在变载荷的条件下,车身整体的承载能力较优,有效地提高了整车的耐久可靠性。In this embodiment, the second reinforcing beam 2 is connected to the inner wheel housing 3 and the floor 4, and is spaced apart from the first reinforcing beam 1 along the wheelbase direction of the vehicle body. The first reinforcing beam 1 and the second reinforcing beam 2 can not only change the transmission path of the torsional deformation and avoid overly concentrated stress distribution, but also improve the torsional rigidity of the vehicle body, so that the overall load-bearing capacity of the vehicle body is better under the condition of variable load, and the durability and reliability of the whole vehicle are effectively improved.
在本实施例中,车身主体还包括座椅,座椅连接于第一加强梁体1的第一横梁11,第一横梁11不仅可以用于安装座椅,还可以吸收部分扭转形变。In this embodiment, the vehicle body also includes a seat, which is connected to the first cross beam 11 of the first reinforcing beam body 1. The first cross beam 11 can not only be used to install the seat, but also absorb part of the torsional deformation.
应理解的是,由于第一加强梁12与第一横梁11之间的安装有第一接头13,第一接头13使得传递到第一横梁11的扭转形变变小,不需要将第一横梁11的腔体设置较大,以抵抗扭转形变,进而减少了第一横梁11对车内空间的占用,增大了安装座椅的空间,既可以增加座椅的功能,也可以提高乘坐的舒适度。It should be understood that since the first joint 13 is installed between the first reinforcing beam 12 and the first cross beam 11, the first joint 13 reduces the torsional deformation transmitted to the first cross beam 11, and there is no need to set the cavity of the first cross beam 11 larger to resist the torsional deformation, thereby reducing the space occupied by the first cross beam 11 in the vehicle and increasing the space for installing seats, which can both increase the function of the seats and improve the riding comfort.
在本申请中,除非另有明确的规定和限定,术语“装配”、“连接”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。In this application, unless otherwise clearly specified and limited, the terms "assembly", "connection" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。“多个”的含义是两个或两个以上,除非另有明确具体的限定。以及术语“一些实施例”、“示例地”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本申请的至少一个实施例或示例中。In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. "Multiple" means two or more, unless otherwise clearly and specifically defined. And the description of the terms "some embodiments", "exemplarily", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application.
对上述术语的示意性表述不必须针对的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。此外,在不相互矛盾的情况下,本领域的技术人员可以将本说明书中描述的不同实施例或示例以及不同实施例或示例的特征进行结合和组合。The schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine different embodiments or examples and features of different embodiments or examples described in this specification without contradicting each other.
尽管上面已经示出和描述了本申请的实施例,应理解的是,上述实施例是示例性的,不能理解为对本申请的限制,本领域的普通技术人员在本申请的范围内可以对上述实施例进行变化、修改、替换和变型,故但凡依本申请的权利要求和说明书所做的变化或修饰,皆应属于本申请专利涵盖的范围之内。Although the embodiments of the present application have been shown and described above, it should be understood that the above embodiments are exemplary and cannot be understood as limitations on the present application. Ordinary technicians in this field can change, modify, replace and modify the above embodiments within the scope of the present application. Therefore, any changes or modifications made in accordance with the claims and description of the present application should fall within the scope of the patent of this application.
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