CN221809376U - A flat cutting machine for foam sponge - Google Patents
A flat cutting machine for foam sponge Download PDFInfo
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- CN221809376U CN221809376U CN202323540273.9U CN202323540273U CN221809376U CN 221809376 U CN221809376 U CN 221809376U CN 202323540273 U CN202323540273 U CN 202323540273U CN 221809376 U CN221809376 U CN 221809376U
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- 239000006260 foam Substances 0.000 title claims description 9
- 238000005187 foaming Methods 0.000 claims abstract description 5
- 238000009966 trimming Methods 0.000 claims description 5
- 230000006835 compression Effects 0.000 abstract description 4
- 238000007906 compression Methods 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 2
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
Description
技术领域Technical Field
本实用新型涉及海绵生产技术领域,具体为一种发泡海绵的平切机。The utility model relates to the technical field of sponge production, in particular to a flat cutting machine for foamed sponges.
背景技术Background Art
海绵是一种多孔材料,广泛应用于日常生活中,如室内装潢、沙发、鞋帽、汽车等等,生产海绵时,将发泡树脂、发泡助剂和粘结剂树脂混合在一起,发泡形成海绵,再进一步对海绵进行切割加工,制作成海绵制品。Sponge is a porous material that is widely used in daily life, such as interior decoration, sofas, shoes and hats, cars, etc. When producing sponge, foaming resin, foaming aid and binder resin are mixed together and foamed to form sponge, which is then further cut and processed to make sponge products.
传统的海绵发泡机切割装置在切割海绵时缺少压紧装置,这就导致厚度较高的海绵在切割时,海绵与切割刀之间容易存在活动空间,导致切割面不齐整,影响海绵的外观,而且二次修整时容易造成浪费。The traditional sponge foaming machine cutting device lacks a clamping device when cutting the sponge. This results in space between the sponge and the cutting knife when cutting thicker sponges, resulting in an uneven cutting surface, affecting the appearance of the sponge, and easily causing waste during secondary trimming.
于是,有鉴于此,针对现有的结构不足予以研究改良,提出一种发泡海绵的平切机。Therefore, in view of this, the existing structural deficiencies are studied and improved, and a flat cutting machine for foam sponge is proposed.
实用新型内容Utility Model Content
本实用新型的目的在于提供一种发泡海绵的平切机,以解决上述背景技术中提出的问题。The utility model aims to provide a flat cutting machine for foam sponge to solve the problems raised in the above background technology.
为实现上述目的,本实用新型提供如下技术方案:一种发泡海绵的平切机,包括机架和压紧组件,所述机架中部设置有压紧组件,所述压紧组件包括气缸、伸缩杆、安装板、弹簧杆、压板和切割槽,所述气缸输出端固定连接有伸缩杆,且伸缩杆输出末端固定连接有安装板,所述安装板左侧滑动配合有弹簧杆,且弹簧杆底部弹性连接有压板,并且压板右侧开设有向内凹陷的切割槽。To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a flat cutting machine for foam sponge, comprising a frame and a clamping assembly, a clamping assembly is arranged in the middle of the frame, the clamping assembly comprises a cylinder, a telescopic rod, a mounting plate, a spring rod, a pressing plate and a cutting groove, the output end of the cylinder is fixedly connected to the telescopic rod, and the output end of the telescopic rod is fixedly connected to the mounting plate, the left side of the mounting plate is slidably fitted with a spring rod, and the bottom of the spring rod is elastically connected to a pressing plate, and an inwardly recessed cutting groove is provided on the right side of the pressing plate.
进一步的,两侧所述机架内部排列有输送辊,且输送辊顶部承接有海绵块。Furthermore, conveying rollers are arranged inside the frames on both sides, and sponge blocks are supported on the tops of the conveying rollers.
进一步的,所述机架两侧固定连接有底脚,且机架中部固定安装有龙门支架。Furthermore, base feet are fixedly connected to both sides of the frame, and a gantry bracket is fixedly installed in the middle of the frame.
进一步的,所述龙门支架侧面设置有切割组件,所述切割组件包括电机一、丝杆和滑套,所述电机一输出端固定连接有丝杆,且丝杆中部螺纹连接有滑套。Furthermore, a cutting assembly is arranged on the side of the gantry bracket, and the cutting assembly includes a motor 1, a screw rod and a sliding sleeve. The output end of the motor 1 is fixedly connected to the screw rod, and the middle part of the screw rod is threadedly connected to the sliding sleeve.
进一步的,所述切割组件还包括连接座和侧槽,所述滑套左侧固定连接有连接座,且连接座滑动安装于龙门支架侧面开设的侧槽内部。Furthermore, the cutting assembly also includes a connecting seat and a side groove. The connecting seat is fixedly connected to the left side of the sliding sleeve, and the connecting seat is slidably installed in the side groove opened on the side of the gantry bracket.
进一步的,所述切割组件还包括电机二和转盘,所述连接座顶部固定安装有电机二,且电机二输出端固定连接有转盘。Furthermore, the cutting assembly also includes a second motor and a turntable. The second motor is fixedly mounted on the top of the connecting seat, and the turntable is fixedly connected to the output end of the second motor.
进一步的,所述切割组件还包括绳锯,所述转盘圆周紧密配合有绳锯,且绳锯与切割槽配合实现海绵块的切断。Furthermore, the cutting assembly also includes a rope saw, the circumference of the rotating disk is tightly matched with the rope saw, and the rope saw cooperates with the cutting groove to cut off the sponge block.
与现有技术相比,本实用新型具有以下有益效果:Compared with the prior art, the utility model has the following beneficial effects:
1、本实用新型通过压紧组件的设置,海绵块在机架内侧输送辊的承接下间歇送至龙门架内部,在气缸控制下伸缩杆带动安装板下降,安装板左侧通过弹簧杆与压板弹性连接,既能保障对海绵块提供适当压紧力,使其在切割槽对应的待切割处保持缩紧,从而减少切割时的松动,保障切割面的平整,又能避免气缸造成的压缩量过大导致海绵块过度形变受损。1. The utility model provides a clamping assembly, and the sponge block is intermittently delivered to the inside of the gantry under the support of the conveying roller inside the frame. The telescopic rod drives the mounting plate to descend under the control of the cylinder, and the left side of the mounting plate is elastically connected to the pressure plate through a spring rod, which can not only ensure that appropriate clamping force is provided to the sponge block, so that it remains tightened at the to-be-cut position corresponding to the cutting groove, thereby reducing looseness during cutting and ensuring the flatness of the cutting surface, but also avoid excessive deformation and damage of the sponge block caused by excessive compression caused by the cylinder.
2、本实用新型通过切割组件的设置,电机一通过丝杆与滑套的螺纹配合,带动连接座位于龙门架侧面开设的侧槽内限位移动,进而使得连接座顶部电机二输出端转盘所加载绳锯可以通过切割槽的间隙实现对海绵块的切断,本申请通过绳锯的方式取代现有技术广泛使用的切割刀具,一方面可以保障海绵块切面光滑,另一方面可以避免切割刀具与压紧组件所处位置产生干涉,流程化设计,适用性更强。2. The utility model sets a cutting assembly, and motor 1 cooperates with the thread of the screw rod and the sleeve to drive the connecting seat to move in a limited position in the side groove opened on the side of the gantry, so that the rope saw loaded by the turntable at the output end of motor 2 on the top of the connecting seat can cut the sponge block through the gap of the cutting groove. The present application replaces the cutting tool widely used in the prior art with a rope saw. On the one hand, it can ensure the smoothness of the cut surface of the sponge block, and on the other hand, it can avoid interference between the cutting tool and the position of the clamping assembly. The process-oriented design is more applicable.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型整体正视结构示意图;FIG1 is a schematic diagram of the overall front view structure of the utility model;
图2为本实用新型压紧组件正视结构示意图;FIG2 is a front view of the structure of the clamping assembly of the utility model;
图3为本实用新型图1中A处放大结构示意图。FIG3 is an enlarged structural schematic diagram of point A in FIG1 of the present invention.
图中:1、机架;2、输送辊;3、海绵块;4、底脚;5、龙门支架;6、压紧组件;601、气缸;602、伸缩杆;603、安装板;604、弹簧杆;605、压板;606、切割槽;7、切割组件;701、电机一;702、丝杆;703、滑套;704、连接座;705、侧槽;706、电机二;707、转盘;708、绳锯。In the figure: 1. frame; 2. conveyor roller; 3. sponge block; 4. base; 5. gantry bracket; 6. clamping assembly; 601. cylinder; 602. telescopic rod; 603. mounting plate; 604. spring rod; 605. pressure plate; 606. cutting groove; 7. cutting assembly; 701. motor 1; 702. screw rod; 703. sleeve; 704. connecting seat; 705. side groove; 706. motor 2; 707. turntable; 708. rope saw.
具体实施方式DETAILED DESCRIPTION
下面结合附图和实施例对本实用新型的实施方式作进一步详细描述。以下实施例用于说明本实用新型,但不能用来限制本实用新型的范围。The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.
如图1至图2所示,一种发泡海绵的平切机,包括机架1和压紧组件6,两侧机架1内部排列有输送辊2,且输送辊2顶部承接有海绵块3,机架1两侧固定连接有底脚4,且机架1中部固定安装有龙门支架5,机架1中部设置有压紧组件6,压紧组件6包括气缸601、伸缩杆602、安装板603、弹簧杆604、压板605和切割槽606,气缸601输出端固定连接有伸缩杆602,且伸缩杆602输出末端固定连接有安装板603,安装板603左侧滑动配合有弹簧杆604,且弹簧杆604底部弹性连接有压板605,并且压板605右侧开设有向内凹陷的切割槽606,在气缸601控制下伸缩杆602带动安装板603下降,安装板603左侧通过弹簧杆604与压板605弹性连接,既能保障对海绵块3提供适当压紧力,使其在切割槽606对应的待切割处保持缩紧,从而减少切割时的松动,保障切割面的平整,又能避免气缸601造成的压缩量过大导致海绵块3过度形变受损;As shown in Figures 1 and 2, a flat cutting machine for foam sponge includes a frame 1 and a clamping assembly 6. Conveying rollers 2 are arranged inside the frames 1 on both sides, and sponge blocks 3 are supported on the tops of the conveying rollers 2. The frames 1 are fixedly connected with feet 4 on both sides, and a gantry bracket 5 is fixedly installed in the middle of the frame 1. A clamping assembly 6 is arranged in the middle of the frame 1. The clamping assembly 6 includes a cylinder 601, a telescopic rod 602, a mounting plate 603, a spring rod 604, a pressing plate 605 and a cutting groove 606. The output end of the cylinder 601 is fixedly connected with the telescopic rod 602, and the output end of the telescopic rod 602 is fixedly connected with the mounting plate 603. The mounting plate 606 is fixedly connected to the mounting plate 603. 03 is slidably matched with a spring rod 604 on the left side, and a pressing plate 605 is elastically connected to the bottom of the spring rod 604, and an inwardly concave cutting groove 606 is provided on the right side of the pressing plate 605. Under the control of the cylinder 601, the telescopic rod 602 drives the mounting plate 603 to descend, and the left side of the mounting plate 603 is elastically connected to the pressing plate 605 through the spring rod 604, which can not only ensure that appropriate pressing force is provided to the sponge block 3, so that it remains tightened at the to-be-cutting position corresponding to the cutting groove 606, thereby reducing looseness during cutting and ensuring the flatness of the cutting surface, but also avoid excessive deformation and damage of the sponge block 3 caused by excessive compression caused by the cylinder 601;
如图1至图3所示,龙门支架5侧面设置有切割组件7,切割组件7包括电机一701、丝杆702和滑套703,电机一701输出端固定连接有丝杆702,且丝杆702中部螺纹连接有滑套703,切割组件7还包括连接座704和侧槽705,滑套703左侧固定连接有连接座704,且连接座704滑动安装于龙门支架5侧面开设的侧槽705内部,切割组件7还包括电机二706和转盘707,连接座704顶部固定安装有电机二706,且电机二706输出端固定连接有转盘707,切割组件7还包括绳锯708,转盘707圆周紧密配合有绳锯708,且绳锯708与切割槽606配合实现海绵块3的切断,电机一701通过丝杆702与滑套703的螺纹配合,带动连接座704位于龙门架侧面开设的侧槽705内限位移动,进而使得连接座704顶部电机二706输出端转盘707所加载绳锯708可以通过切割槽606的间隙实现对海绵块3的切断。As shown in Figures 1 to 3, a cutting assembly 7 is provided on the side of the gantry bracket 5, and the cutting assembly 7 includes a motor 1 701, a screw rod 702 and a sliding sleeve 703. The output end of the motor 1 701 is fixedly connected to the screw rod 702, and the middle part of the screw rod 702 is threadedly connected to the sliding sleeve 703. The cutting assembly 7 also includes a connecting seat 704 and a side groove 705. The left side of the sliding sleeve 703 is fixedly connected to the connecting seat 704, and the connecting seat 704 is slidably installed in the side groove 705 opened on the side of the gantry bracket 5. The cutting assembly 7 also includes a motor 2 706 and a turntable 707. The top of the connecting seat 704 is fixedly installed with a motor. Machine 2 706, and the output end of motor 2 706 is fixedly connected with a turntable 707, the cutting assembly 7 also includes a rope saw 708, the circumference of the turntable 707 is tightly matched with the rope saw 708, and the rope saw 708 cooperates with the cutting groove 606 to cut the sponge block 3, and the motor 1 701 drives the connecting seat 704 to move in the side groove 705 opened on the side of the gantry through the threaded cooperation of the lead screw 702 and the sliding sleeve 703, so that the rope saw 708 loaded by the turntable 707 at the output end of the motor 2 706 on the top of the connecting seat 704 can cut the sponge block 3 through the gap of the cutting groove 606.
工作原理:在使用该一种发泡海绵的平切机时,海绵块3在机架1内侧输送辊2的承接下间歇送至龙门架内部,在气缸601控制下伸缩杆602带动安装板603下降,安装板603左侧通过弹簧杆604与压板605弹性连接,既能保障对海绵块3提供适当压紧力,使其在切割槽606对应的待切割处保持缩紧,从而减少切割时的松动,保障切割面的平整,又能避免气缸601造成的压缩量过大导致海绵块3过度形变受损,电机一701通过丝杆702与滑套703的螺纹配合,带动连接座704位于龙门架侧面开设的侧槽705内限位移动,进而使得连接座704顶部电机二706输出端转盘707所加载绳锯708可以通过切割槽606的间隙实现对海绵块3的切断,本申请通过绳锯708的方式取代现有技术广泛使用的切割刀具,一方面可以保障海绵块3切面光滑,另一方面可以避免切割刀具与压紧组件6所处位置产生干涉,流程化设计,适用性更强。Working principle: When using this foam sponge flat cutting machine, the sponge block 3 is intermittently delivered to the inside of the gantry by the conveying roller 2 inside the frame 1, and the telescopic rod 602 drives the mounting plate 603 to descend under the control of the cylinder 601. The left side of the mounting plate 603 is elastically connected to the pressing plate 605 through the spring rod 604, which can not only ensure that the sponge block 3 is provided with appropriate pressing force, so that it remains tightened at the cutting position corresponding to the cutting groove 606, thereby reducing looseness during cutting and ensuring the flatness of the cutting surface, but also avoid excessive deformation and damage of the sponge block 3 caused by excessive compression caused by the cylinder 601. 701 drives the connecting seat 704 to move in the side groove 705 opened on the side of the gantry through the threaded cooperation of the screw rod 702 and the sliding sleeve 703, so that the rope saw 708 loaded by the turntable 707 at the output end of the motor 2 706 on the top of the connecting seat 704 can cut the sponge block 3 through the gap of the cutting groove 606. The present application replaces the cutting tool widely used in the prior art with the rope saw 708. On the one hand, it can ensure that the cut surface of the sponge block 3 is smooth, and on the other hand, it can avoid interference between the cutting tool and the clamping component 6. The process-oriented design has stronger applicability.
本实用新型的实施例是为了示例和描述起见而给出的,而并不是无遗漏的或者将本实用新型限于所公开的形式。很多修改和变化对于本领域的普通技术人员而言是显而易见的。选择和描述实施例是为了更好说明本实用新型的原理和实际应用,并且使本领域的普通技术人员能够理解本实用新型从而设计适于特定用途的带有各种修改的各种实施例。The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and design various embodiments with various modifications suitable for specific purposes.
Claims (7)
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| Application Number | Priority Date | Filing Date | Title |
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| CN202323540273.9U CN221809376U (en) | 2023-12-25 | 2023-12-25 | A flat cutting machine for foam sponge |
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| CN202323540273.9U CN221809376U (en) | 2023-12-25 | 2023-12-25 | A flat cutting machine for foam sponge |
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| CN221809376U true CN221809376U (en) | 2024-10-08 |
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