CN221808666U - A water cleaning electrostatic dust removal device - Google Patents

A water cleaning electrostatic dust removal device Download PDF

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CN221808666U
CN221808666U CN202323420217.1U CN202323420217U CN221808666U CN 221808666 U CN221808666 U CN 221808666U CN 202323420217 U CN202323420217 U CN 202323420217U CN 221808666 U CN221808666 U CN 221808666U
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water
sewage
electrostatic precipitator
cleaning
pump
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林洪柱
陈乐�
尹海涛
史剑
刘新光
孙丰
江新宇
李健航
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China Shipbuilding Dalian Shipyard Industry Development Co ltd
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China Shipbuilding Dalian Shipyard Industry Development Co ltd
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Abstract

本发明公开了一种水清洗静电除尘装置,包括:静电除尘器,所述静电除尘器包括用于连接清洁水泵清洁水源排出口的入口、用于连接污水泵污水入口的出口、含尘气体入口以及洁净空气排出口;循环单元,所述循环单元包括排污单元和进水单元,所述排污单元包括所述污水泵抽送所述静电除尘器中污水通过排污水管进入污水箱;所述进水单元包括过滤水泵过滤、抽送所述污水箱中污水进入清洁水箱,所述清洁水箱中水源通过清洁水泵流入输水管抽送至所述静电除尘器。目前,通常采用单机自清洗或推车人工清洗方式对焊接烟尘进行清洁,效率低。本发明采用大系统内循环净化水清洗方式,有效的提高效率、降低人工工作量以及减少污水处理量。

The present invention discloses a water-cleaning electrostatic precipitator, comprising: an electrostatic precipitator, the electrostatic precipitator comprising an inlet for connecting to a clean water source outlet of a clean water pump, an outlet for connecting to a sewage inlet of a sewage pump, a dust-containing gas inlet and a clean air outlet; a circulation unit, the circulation unit comprising a sewage discharge unit and a water inlet unit, the sewage discharge unit comprising the sewage pump pumping the sewage in the electrostatic precipitator into a sewage tank through a sewage discharge pipe; the water inlet unit comprising a filter water pump filtering and pumping the sewage in the sewage tank into a clean water tank, the water source in the clean water tank flows into a water pipe through a clean water pump and is pumped to the electrostatic precipitator. At present, welding smoke is usually cleaned by a single machine self-cleaning or a manual cleaning method with a cart, which is inefficient. The present invention adopts a large system internal circulation purified water cleaning method to effectively improve efficiency, reduce manual workload and reduce sewage treatment volume.

Description

一种水清洗静电除尘装置A water cleaning electrostatic dust removal device

技术领域Technical Field

本发明涉及环保除尘技术领域,更具体地说,涉及一种水清洗静电除尘装置。The present invention relates to the technical field of environmental protection dust removal, and more specifically to a water-cleaning electrostatic dust removal device.

背景技术Background Art

船舶制造业中,金属焊接是一种广泛应用的重要且可靠的钢材组合成型工艺,而焊接过程中会产生大量危害人体健康并污染环境的金属氧化物烟尘,如不进行有效治理,这些烟尘的浓度会远远高于相关标准要求的职业健康安全和环保限度。目前,通常采用单机自清洗或推车人工清洗方式对焊接烟尘进行清洗,不但效率低,而且人工工作量和污水处理量大。In the shipbuilding industry, metal welding is an important and reliable steel combination forming process that is widely used. During the welding process, a large amount of metal oxide smoke that is harmful to human health and pollutes the environment will be generated. If it is not effectively controlled, the concentration of these smoke will be far higher than the occupational health and safety and environmental protection limits required by relevant standards. At present, welding smoke is usually cleaned by single-machine self-cleaning or manual cleaning with a cart, which is not only inefficient, but also requires a lot of manual work and sewage treatment.

发明内容Summary of the invention

本发明旨在解决现有技术中焊接烟尘除尘效率低、人工工作量和污水处理量大的问题。The invention aims to solve the problems of low welding fume removal efficiency, large manual workload and large sewage treatment volume in the prior art.

为了达到上述目的,本发明提供一种水清洗静电除尘装置,包括静电除尘器和循环单元,所述静电除尘器包括用于连接清洁水泵清洁水源排出口的入口、用于连接污水泵污水入口的出口、含尘气体入口以及洁净空气排出口;所述含尘气体通过含尘气体入口进入所述静电除尘器将所述含尘气体和烟尘分离,所述含尘气体通过所述洁净空气排出口排出;所述烟尘混入水中形成污水;In order to achieve the above-mentioned object, the present invention provides a water-cleaning electrostatic precipitator, comprising an electrostatic precipitator and a circulation unit, wherein the electrostatic precipitator comprises an inlet for connecting to a clean water source discharge port of a clean water pump, an outlet for connecting to a sewage inlet of a sewage pump, a dust-containing gas inlet, and a clean air discharge port; the dust-containing gas enters the electrostatic precipitator through the dust-containing gas inlet to separate the dust-containing gas and smoke, and the dust-containing gas is discharged through the clean air discharge port; the smoke is mixed into water to form sewage;

所述循环单元包括排污单元和进水单元,所述排污单元、所述进水单元以及所述静电除尘器分别连接形成回路;所述排污单元包括所述污水泵抽送所述静电除尘器中污水通过排污水管进入污水箱;所述进水单元包括过滤水泵过滤、抽送所述污水箱中污水进入清洁水箱,所述清洁水箱中水源通过清洁水泵流入输水管抽送至所述静电除尘器;所述清洁水箱上方设有用于注水的清洁水源接口;所述排污水管包括排污水支管和排污水干管,所述排污水支管中污水汇集流入所述排污水干管通入所述污水箱;所述污水泵设置在所述排污水支管上;连接所述清洁水泵和所述静电除尘器的管路和所述排污水管上设有电磁水阀。The circulation unit includes a sewage discharge unit and a water inlet unit, and the sewage discharge unit, the water inlet unit and the electrostatic precipitator are respectively connected to form a loop; the sewage discharge unit includes the sewage pump to pump the sewage in the electrostatic precipitator into the sewage tank through the sewage discharge pipe; the water inlet unit includes a filter water pump to filter and pump the sewage in the sewage tank into the clean water tank, and the water source in the clean water tank flows into the water pipe through the clean water pump and is pumped to the electrostatic precipitator; a clean water source interface for water injection is provided above the clean water tank; the sewage discharge pipe includes a sewage discharge branch pipe and a sewage discharge main pipe, and the sewage in the sewage discharge branch pipe is collected and flows into the sewage discharge main pipe to pass into the sewage tank; the sewage pump is arranged on the sewage discharge branch pipe; and electromagnetic water valves are provided on the pipeline connecting the clean water pump and the electrostatic precipitator and the sewage discharge pipe.

进一步的优化方案中,每个所述排污水干管上设置1-4个所述排污水支管。In a further optimization scheme, 1 to 4 sewage branch pipes are arranged on each sewage trunk pipe.

进一步的优化方案中,每个所述排污水干管上设置3个所述排污水支管。In a further optimization scheme, three sewage branch pipes are arranged on each sewage trunk pipe.

进一步的优化方案中,所述污水泵的污水排出口上还设有临时排污口。In a further optimization scheme, a temporary sewage outlet is also provided on the sewage outlet of the sewage pump.

进一步的优化方案中,所述输水管包括输水干管和输水支管;所述清洁水泵抽送所述清洁水箱中水源经所述输水干管分流流入所述输水支管;所述清洁水泵设置在所述输水支管上。In a further optimization scheme, the water pipe includes a water main pipe and a water branch pipe; the clean water pump pumps water from the clean water tank through the water main pipe to flow into the water branch pipe; the clean water pump is arranged on the water branch pipe.

进一步的优化方案中,每个所述输水干管上设置2-8个所述输水支管。In a further optimization scheme, 2-8 water delivery branch pipes are arranged on each of the water delivery main pipes.

进一步的优化方案中,每个所述输水干管上设置6个所述输水支管。In a further optimization scheme, six water supply branch pipes are arranged on each of the water supply main pipes.

另外,通过增加水泵功率和水箱容积,可以进一步增加除尘器的数量,同时增加排污水干管和输水干管的数量,可满足整个厂房除尘设备的清洗需要。除尘器的具体数量可根据实际需求情况进行调整。In addition, by increasing the water pump power and water tank capacity, the number of dust collectors can be further increased, and the number of sewage mains and water mains can be increased to meet the cleaning needs of the dust removal equipment in the entire plant. The specific number of dust collectors can be adjusted according to actual needs.

本发明的有益效果是:The beneficial effects of the present invention are:

1、本发明包括静电除尘器、清洗水泵、清洁水箱、污水箱、清洗水管路、水过滤器、电磁水阀等。清洗用水经沉淀和过滤后,循环使用,节约水资源。1. The present invention includes an electrostatic precipitator, a cleaning water pump, a clean water tank, a sewage tank, a cleaning water pipeline, a water filter, an electromagnetic water valve, etc. After precipitation and filtration, the cleaning water is recycled to save water resources.

2、本发明可连接多套静电除尘器,不受除尘器风量限制。静电除尘器清洗后,污水也可通过临时排污口排出。排污干管为架空型式,不占用工厂地面空间,多个排污干管汇总至污水箱。2. The present invention can be connected to multiple sets of electrostatic precipitators without being limited by the air volume of the precipitators. After the electrostatic precipitator is cleaned, the sewage can also be discharged through the temporary sewage outlet. The sewage main pipe is an overhead type, which does not occupy the factory floor space, and multiple sewage main pipes are collected in the sewage tank.

3、传统清洗型式采用单机自清洗或推车人工清洗方式,效率低。本发明采用大系统内循环净化水清洗方式,有效降低水资源消耗,减少污水处理量和人工工作量。3. Traditional cleaning methods use single-machine self-cleaning or manual cleaning with a cart, which is inefficient. The present invention uses a large system internal circulation purified water cleaning method, which effectively reduces water resource consumption, sewage treatment volume and manual workload.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1是水清洗静电除尘装置原理示意图。Figure 1 is a schematic diagram of the principle of a water-cleaning electrostatic precipitator.

图中,1-静电除尘器;2-含尘气流;3-洁净空气;4-清洁水泵;5-电磁水阀;6-排污水支管;7-排污水干管;8-临时排污口;9-过滤水泵;10-清洁水箱;11-清洁水源接口;12-污水箱;13-污水泵;14-输水干管;15-输水支管。In the figure, 1-electrostatic precipitator; 2-dust-laden air flow; 3-clean air; 4-clean water pump; 5-electromagnetic water valve; 6-sewage branch pipe; 7-sewage main pipe; 8-temporary sewage outlet; 9-filter water pump; 10-clean water tank; 11-clean water source interface; 12-sewage tank; 13-sewage pump; 14-water main pipe; 15-water branch pipe.

具体实施方式DETAILED DESCRIPTION

本发明涉及一种焊接烟尘净化设备的水清洗装置,本发明清洗装置充分利用循环水源对静电除尘器进行清洁和清洗,可提高水资源的利用率,同时也能更好的保证静电除尘器的净化性能,属于环保除尘技术领域。其中,本发明选择的静电除尘器为申请号CN202322153499.7公开的静电除尘器。The present invention relates to a water cleaning device for welding fume purification equipment. The cleaning device of the present invention makes full use of circulating water to clean and wash the electrostatic precipitator, which can improve the utilization rate of water resources and better ensure the purification performance of the electrostatic precipitator. The present invention belongs to the field of environmental dust removal technology. The electrostatic precipitator selected by the present invention is the electrostatic precipitator disclosed in application number CN202322153499.7.

水清洗装置采用主管道供水,多台设备依次进行清洗,清洗后的污水排至污水干管后输送至污水池,污水池兼有沉淀功能,待污水充分沉淀后,经过滤器和过滤水泵输送至清洁水箱内,以备下次清洗使用;整套清洗流程全部为按设定程序通过机电设备自动执行。下面将结合实施例和附图作进一步说明。The water cleaning device uses the main pipeline to supply water, and multiple devices are cleaned in sequence. The cleaned sewage is discharged to the sewage main pipe and then transported to the sewage pool. The sewage pool also has a sedimentation function. After the sewage is fully precipitated, it is transported to the clean water tank through the filter and the filter water pump for the next cleaning. The entire cleaning process is automatically executed by the electromechanical equipment according to the set program. The following will be further explained in combination with the embodiments and drawings.

实施例Example

一种水清洗静电除尘装置,包括静电除尘器1和循环单元,所述静电除尘器1包括用于连接清洁水泵4清洁水源排出口的入口、用于连接污水泵13污水入口的出口、含尘气体2入口以及洁净空气3排出口;所述含尘气体2通过含尘气体2入口进入所述静电除尘器1将所述含尘气体2和烟尘分离,所述含尘气体2通过所述洁净空气3排出口排出;所述烟尘混入水中形成污水;A water-cleaning electrostatic precipitator comprises an electrostatic precipitator 1 and a circulation unit, wherein the electrostatic precipitator 1 comprises an inlet for connecting to a clean water source outlet of a clean water pump 4, an outlet for connecting to a sewage inlet of a sewage pump 13, a dust-containing gas 2 inlet and a clean air 3 outlet; the dust-containing gas 2 enters the electrostatic precipitator 1 through the dust-containing gas 2 inlet to separate the dust-containing gas 2 and smoke, and the dust-containing gas 2 is discharged through the clean air 3 outlet; the smoke is mixed into water to form sewage;

所述循环单元包括排污单元和进水单元,所述排污单元包括所述污水泵13抽送所述静电除尘器1中污水通过排污水管进入污水箱12;所述进水单元包括过滤水泵9过滤、抽送所述污水箱12中污水进入清洁水箱10,所述清洁水箱10中水源通过清洁水泵4流入输水管抽送至所述静电除尘器1;所述清洁水箱10上方设有用于注水的清洁水源接口11;所述排污水管包括排污水支管6和排污水干管7,所述排污水支管6中污水汇集流入所述排污水干管7通入所述污水箱12;所述污水泵13设置在所述排污水支管6上;连接所述清洁水泵4和所述静电除尘器1的管路和所述排污水管上设有电磁水阀5。The circulation unit includes a sewage discharge unit and a water inlet unit. The sewage discharge unit includes the sewage pump 13 that pumps the sewage in the electrostatic precipitator 1 into the sewage tank 12 through the sewage discharge pipe; the water inlet unit includes a filter water pump 9 that filters and pumps the sewage in the sewage tank 12 into the clean water tank 10, and the water source in the clean water tank 10 flows into the water pipe through the clean water pump 4 and is pumped to the electrostatic precipitator 1; a clean water source interface 11 for water injection is provided above the clean water tank 10; the sewage discharge pipe includes a sewage discharge branch pipe 6 and a sewage discharge main pipe 7, and the sewage in the sewage discharge branch pipe 6 is collected and flows into the sewage discharge main pipe 7 to pass into the sewage tank 12; the sewage pump 13 is arranged on the sewage discharge branch pipe 6; an electromagnetic water valve 5 is provided on the pipeline connecting the clean water pump 4 and the electrostatic precipitator 1 and the sewage discharge pipe.

进一步的优化方案中,每个所述排污水干管7上设置1-4个所述排污水支管6。In a further optimization scheme, 1 to 4 sewage branch pipes 6 are arranged on each sewage trunk pipe 7 .

进一步的优化方案中,每个所述排污水干管7上设置3个所述排污水支管6。In a further optimization scheme, three sewage branch pipes 6 are arranged on each sewage trunk pipe 7 .

进一步的优化方案中,所述污水泵13的污水排出口上还设有临时排污口8。In a further optimization scheme, a temporary sewage outlet 8 is further provided on the sewage outlet of the sewage pump 13 .

进一步的优化方案中,所述输水管包括输水干管14和输水支管15;所述清洁水泵4抽送所述清洁水箱10中水源经所述输水干管14分流流入所述输水支管15;所述清洁水泵4设置在所述输水支管15上。In a further optimization scheme, the water pipe includes a water main pipe 14 and a water branch pipe 15; the clean water pump 4 pumps the water source in the clean water tank 10 through the water main pipe 14 to flow into the water branch pipe 15; the clean water pump 4 is arranged on the water branch pipe 15.

进一步的优化方案中,每个所述输水干管14上设置2-8个所述输水支管15。In a further optimization scheme, 2-8 water delivery branch pipes 15 are arranged on each of the water delivery main pipes 14 .

进一步的优化方案中,每个所述输水干管14上设置6个所述输水支管15。In a further optimized solution, six water delivery branch pipes 15 are arranged on each of the water delivery main pipes 14 .

本发明在工作过程中,首先,启动水清洗静电除尘装置,清洁水箱10中水源通过输水干管14流入各个输水支管15,通过清洁水泵4进入静电除尘器1。含尘气流2通过静电除尘器1进气口进入静电除尘器1。静电除尘器1开始工作,将含尘气流2清洗成洁净空气3,从静电除尘器1的排气口排出。然后,污水泵13将清洗含尘气流2的污水抽出,流入各个排污水支管6,再汇集至排污水干管7,通过排污水干管7流入污水箱12。最后,焊接烟尘会沉淀在污水箱12底部,污水箱12中污水经过过滤水泵9再次过滤流入清洁水箱10,流入清洁水箱10的水源再次进入静电除尘器1清洗含尘气流2,形成循环。During the working process of the present invention, first, the water-cleaning electrostatic precipitator is started, and the water source in the clean water tank 10 flows into each water delivery branch pipe 15 through the water delivery main pipe 14, and enters the electrostatic precipitator 1 through the clean water pump 4. The dust-containing airflow 2 enters the electrostatic precipitator 1 through the air inlet of the electrostatic precipitator 1. The electrostatic precipitator 1 starts to work, cleans the dust-containing airflow 2 into clean air 3, and discharges it from the exhaust port of the electrostatic precipitator 1. Then, the sewage pump 13 extracts the sewage that cleans the dust-containing airflow 2, flows into each sewage drainage branch pipe 6, and then collects it into the sewage drainage main pipe 7, and flows into the sewage tank 12 through the sewage drainage main pipe 7. Finally, the welding smoke will settle at the bottom of the sewage tank 12, and the sewage in the sewage tank 12 will be filtered again by the filter water pump 9 and flow into the clean water tank 10. The water source that flows into the clean water tank 10 will enter the electrostatic precipitator 1 again to clean the dust-containing airflow 2, forming a cycle.

当循环的清洗水不足时,可通过清洁水箱上方设置的清洁水源接口11注入清洁水源。When the circulating cleaning water is insufficient, clean water can be injected through the clean water source interface 11 arranged above the clean water tank.

此外,在污水泵13的污水排出口还设置了应急用临时排污口8。In addition, a temporary sewage outlet 8 for emergency use is also provided at the sewage outlet of the sewage pump 13 .

由于静电除尘器的清洗用水相比市政自来水而言,对水质要求并不苛刻,因此只需要对污水进行相对简单的过滤处理即可满足清洗需要,减少不必要的能源和资源浪费。Since the water quality requirements for cleaning water of electrostatic precipitator are not strict compared with municipal tap water, only relatively simple filtering treatment of sewage is needed to meet the cleaning needs, reducing unnecessary waste of energy and resources.

以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明披露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims (7)

1. The water cleaning electrostatic dust collection device is characterized by comprising an electrostatic dust collector (1) and a circulating unit, wherein the electrostatic dust collector (1) comprises an inlet for connecting a clean water source outlet of a clean water pump (4), an outlet for connecting a sewage inlet of a sewage pump (13), a dust-containing gas (2) inlet and a clean air (3) outlet;
The circulating unit comprises a pollution discharge unit and a water inlet unit, and the pollution discharge unit, the water inlet unit and the electrostatic precipitator (1) are respectively connected to form a loop; the sewage draining unit comprises a sewage pump (13) for pumping sewage in the electrostatic precipitator (1) into a sewage tank (12) through a sewage draining pipe; the water inlet unit comprises a filtering water pump (9) for filtering and pumping the sewage in the sewage tank (12) into a clean water tank (10); the water source in the cleaning water tank (10) flows into the water delivery pipe through the cleaning water pump (4) and is pumped to the electrostatic precipitator (1); a clean water source interface (11) for injecting water is arranged above the clean water tank (10); the sewage draining pipe comprises a sewage draining branch pipe (6) and a sewage draining main pipe (7), and sewage in the sewage draining branch pipe (6) is gathered and flows into the sewage draining main pipe (7) and is led into the sewage tank (12); the sewage pump (13) is arranged on the sewage branch pipe (6); an electromagnetic water valve (5) is arranged on a pipeline connecting the cleaning water pump (4) with the electrostatic precipitator (1) and the sewage draining pipe.
2. The water-cleaning electrostatic precipitator device according to claim 1, wherein 1-4 of said sewer branches (6) are provided on each sewer main (7).
3. The water-cleaning electrostatic precipitator device according to claim 2, wherein 3 said sewer branches (6) are provided on each sewer trunk (7).
4. The water-cleaning electrostatic precipitator device according to claim 1, further comprising a temporary drain (8) at the sewage outlet of the sewage pump (13).
5. The water-cleaning electrostatic precipitator device according to claim 1, wherein said water duct comprises a water mains (14) and a water branch (15); the cleaning water pump (4) pumps a water source in the cleaning water tank (10) to flow into the water delivery branch pipe (15) by the water delivery main pipe (14); the cleaning water pump (4) is arranged on the water delivery branch pipe (15).
6. The water-cleaning electrostatic precipitator device according to claim 5, wherein 2-8 water-conveying branch pipes (15) are provided on each water-conveying main pipe (14).
7. The water-cleaning electrostatic precipitator device according to claim 6, wherein 6 water-carrying branches (15) are provided for each water-carrying main pipe (14).
CN202323420217.1U 2023-12-15 2023-12-15 A water cleaning electrostatic dust removal device Active CN221808666U (en)

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CN202323420217.1U CN221808666U (en) 2023-12-15 2023-12-15 A water cleaning electrostatic dust removal device

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Application Number Priority Date Filing Date Title
CN202323420217.1U CN221808666U (en) 2023-12-15 2023-12-15 A water cleaning electrostatic dust removal device

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CN221808666U true CN221808666U (en) 2024-10-08

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