CN221803303U - Keep somewhere needle extension tube gas tightness detection device - Google Patents
Keep somewhere needle extension tube gas tightness detection device Download PDFInfo
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- CN221803303U CN221803303U CN202323650862.2U CN202323650862U CN221803303U CN 221803303 U CN221803303 U CN 221803303U CN 202323650862 U CN202323650862 U CN 202323650862U CN 221803303 U CN221803303 U CN 221803303U
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- 238000001514 detection method Methods 0.000 title claims abstract description 27
- 239000000463 material Substances 0.000 claims abstract description 16
- 238000005452 bending Methods 0.000 claims description 11
- 229920002545 silicone oil Polymers 0.000 abstract description 14
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000000034 method Methods 0.000 abstract description 3
- 238000007664 blowing Methods 0.000 abstract description 2
- 230000010354 integration Effects 0.000 abstract description 2
- 238000002955 isolation Methods 0.000 abstract description 2
- 241000973497 Siphonognathus argyrophanes Species 0.000 description 8
- 238000012360 testing method Methods 0.000 description 7
- 238000001802 infusion Methods 0.000 description 3
- 230000007774 longterm Effects 0.000 description 3
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 2
- 208000007536 Thrombosis Diseases 0.000 description 2
- 239000008280 blood Substances 0.000 description 2
- 210000004369 blood Anatomy 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000001990 intravenous administration Methods 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 208000034888 Needle issue Diseases 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 229940079593 drug Drugs 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 235000016709 nutrition Nutrition 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000005475 siliconizing Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 210000002435 tendon Anatomy 0.000 description 1
- 210000003462 vein Anatomy 0.000 description 1
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Abstract
本实用新型公开了一种留置针延长管气密性检测装置,属于医疗器械检测领域。本实用新型主要为留置针的延长软管部分进行设计,进行气密性检测的一端与具备缓冲保护功能的连接头相连接,另一端则是在硅化部件的控制下浸入装有硅油的物料槽中,随后通过隔离泵的吸气与吹气先将硅油抽入延长管的内部然后再吹出,使延长管的内壁挂上一层硅油。内壁硅化完成后再启动流量计并通入高压气体,检测一定时间内延长管的气流量,根据数据来判断延长管的气密性是否达标或者产生堵塞。本实用新型实现了将延长管气密性检测与内壁硅化整合为一道工序,能够为留置针生产节约大量的时间,极大的提高了生产效率。
The utility model discloses an air tightness detection device for an extension tube of an indwelling needle, and belongs to the field of medical device detection. The utility model is mainly designed for the extension hose part of the indwelling needle. One end for air tightness detection is connected to a connector with a buffer protection function, and the other end is immersed in a material tank filled with silicone oil under the control of a siliconization component. Subsequently, the silicone oil is first drawn into the interior of the extension tube and then blown out through the suction and blowing of an isolation pump, so that a layer of silicone oil is hung on the inner wall of the extension tube. After the siliconization of the inner wall is completed, the flow meter is started and high-pressure gas is introduced to detect the air flow of the extension tube within a certain period of time, and the air tightness of the extension tube is judged based on the data to determine whether it meets the standard or is blocked. The utility model realizes the integration of the air tightness detection of the extension tube and the siliconization of the inner wall into one process, which can save a lot of time for the production of indwelling needles and greatly improve production efficiency.
Description
技术领域Technical Field
本实用新型属于医疗器械检测领域,具体地说,涉及一种留置针延长管气密性检测装置。The utility model belongs to the field of medical equipment detection, and in particular relates to an air tightness detection device for an extension tube of an indwelling needle.
背景技术Background Art
留置针(留置导管)是一种用于长期静脉通路的医疗器械,留置针的主要作用便是为人体提供一条可靠并且长期使用的经脉通路,方便医护人员对病人进行长期的输液、输血、营养支持等治疗操作,避免了短时间内频繁进行静脉输液而进行的多次重复的筋脉穿刺,减少了病人不必要的疼痛与不便。An indwelling needle (indwelling catheter) is a medical device used for long-term venous access. The main function of an indwelling needle is to provide the human body with a reliable and long-term meridian access, making it convenient for medical staff to perform long-term infusion, blood transfusion, nutritional support and other treatment operations on patients, avoiding repeated tendon and vein punctures due to frequent intravenous infusion in a short period of time, and reducing unnecessary pain and inconvenience for patients.
留置针的结构可分大致分为针管、延长管和接头这三个部分,其中针管则是留置针特有的双层针管,由钢制的内芯针管和外层包覆的软质针管组成,针管的后方则是通过延长管连接到接头部分,接头部分则是用于连接到进行给药的吊瓶等其他部件。The structure of an indwelling needle can be roughly divided into three parts: the needle tube, the extension tube and the connector. The needle tube is a double-layer needle tube unique to indwelling needles, consisting of a steel inner core needle tube and an outer soft needle tube. The rear of the needle tube is connected to the connector part through an extension tube, and the connector part is used to connect to other components such as the drip bottle for medication.
对于留置针的延长管来说,气密性检测是非常重要的,如果在使用过程中留置针的延长管产生漏气或者堵塞,会导致进行静脉输液时留置针漏液以及液体堵塞的情况发生。因此在留置针的生产过程中,即使对延长管部分进行气密性检测是非常重要的,并且在留置针各个部件拼装之前挑选出不合格的产品也能够极大的提高最终生产的留置针的良品率。For the extension tube of the indwelling needle, air tightness testing is very important. If the extension tube of the indwelling needle leaks or is blocked during use, it will cause leakage and liquid blockage during intravenous infusion. Therefore, in the production process of the indwelling needle, it is very important to perform air tightness testing on the extension tube part, and selecting unqualified products before assembling the various parts of the indwelling needle can greatly improve the yield rate of the final indwelling needle.
而在现有技术之中,为了进一步防止留置针内由于使用者回血而产生血栓,在生产时部分厂家会对延长管内壁进行硅化的处理,能够有效的降低延长管内的血栓形成。In the prior art, in order to further prevent thrombosis from forming in the indwelling needle due to the backflow of blood from the user, some manufacturers will siliconize the inner wall of the extension tube during production, which can effectively reduce the formation of thrombosis in the extension tube.
但是市面上并没有较好的延长管内壁硅化方案,通常需要额外增添一道工序专门对延长管内壁进行硅化。However, there is no better solution for siliconizing the inner wall of the extension tube on the market, and usually an additional process is required to siliconize the inner wall of the extension tube.
因此,需要一种能够对延长管进行气密性检测的同时还能够进行内壁硅化的新设计。Therefore, a new design is needed that can perform air tightness testing on the extension tube and siliconize the inner wall at the same time.
实用新型内容Utility Model Content
针对现有技术存在的上述问题,本实用新型的目的在于提供一种留置针延长管气密性检测装置。In view of the above problems existing in the prior art, the purpose of the utility model is to provide an air tightness detection device for an extension tube of an indwelling needle.
为了解决上述问题,本实用新型所采用的技术方案如下:In order to solve the above problems, the technical solution adopted by the utility model is as follows:
一种留置针延长管气密性检测装置,包括气密性检测部件、夹紧部件和硅化部件,所述的气密性检测部件包括气泵、流量计、气阀和延长管连接头,所述的气泵、流量计、气阀和延长管连接头通过输气管依次连接,所述的连接头对侧设置有夹紧部件,所述的硅化部件设置在夹紧部件的另一侧,所述的硅化部件包括管道折弯板和物料槽。An air tightness detection device for an extension tube of an indwelling needle comprises an air tightness detection component, a clamping component and a siliconized component, wherein the air tightness detection component comprises an air pump, a flow meter, an air valve and an extension tube connector, wherein the air pump, the flow meter, the air valve and the extension tube connector are connected in sequence via an air supply pipe, a clamping component is arranged on the opposite side of the connector, the siliconized component is arranged on the other side of the clamping component, and the siliconized component comprises a pipeline bending plate and a material trough.
所述的气泵为隔膜泵。The air pump is a diaphragm pump.
所述的延长管连接头包括底座、内管和外管,所述的内管固定设置在底座上,所述的外管环绕内管进行设置,所述的外管通过弹簧与底座相连,所述的内管的长度长于外管。The extension tube connector comprises a base, an inner tube and an outer tube, wherein the inner tube is fixedly arranged on the base, the outer tube is arranged around the inner tube, the outer tube is connected to the base via a spring, and the inner tube is longer than the outer tube.
所述的连接头通过推杆设置在气密性检测部件上,所述的底座可通过推杆进行前后移动。The connector is arranged on the air tightness detection component through a push rod, and the base can be moved forward and backward through the push rod.
所述的管道折弯板和物料槽均可以进行上下移动。The pipe bending plate and the material trough can both move up and down.
所述的夹紧部件包括上夹紧板和下夹紧板,所述的上夹紧板和下夹紧板均可进行上下移动。The clamping component comprises an upper clamping plate and a lower clamping plate, and both the upper clamping plate and the lower clamping plate can move up and down.
相比于现有技术,本实用新型的有益效果为:Compared with the prior art, the beneficial effects of the utility model are:
本实用新型主要为留置针的延长软管部分进行设计,延长管送入夹紧部件中被上下两块夹紧板夹紧,然后连接头在推杆的带动下朝着延长管的开口端进行移动,最终连接头的内管进入延长管内,并且为了防止连接头的过于深入延长管,在内管的外侧还设置有外管来保护延长管的管口不会损坏。The utility model is mainly designed for the extension hose part of the indwelling needle. The extension tube is sent into the clamping component and clamped by the upper and lower clamping plates. Then the connector moves toward the open end of the extension tube under the drive of the push rod. Finally, the inner tube of the connector enters the extension tube. In order to prevent the connector from going too deep into the extension tube, an outer tube is further arranged on the outer side of the inner tube to protect the tube mouth of the extension tube from being damaged.
延长管的另一头则在管道折弯板的作用下被压入装有硅油的物料槽中,通过隔离泵的吸气与吹气先将硅油抽入延长管的内部然后再吹出,使延长管的内壁挂上一层硅油。内壁硅化完成后再启动流量计并通入高压气体,检测一定时间内延长管的气流量,根据数据来判断延长管的气密性是否达标或者产生堵塞。本实用新型实现了将延长管气密性检测与内壁硅化整合为一道工序,能够为留置针生产节约大量的时间,极大的提高了生产效率。The other end of the extension tube is pressed into a material tank filled with silicone oil by the action of the pipe bending plate. The silicone oil is first drawn into the interior of the extension tube and then blown out by the suction and blowing of the isolation pump, so that a layer of silicone oil is hung on the inner wall of the extension tube. After the inner wall siliconization is completed, the flow meter is started and high-pressure gas is introduced to detect the air flow of the extension tube within a certain period of time. Based on the data, it is determined whether the air tightness of the extension tube meets the standard or is blocked. The utility model realizes the integration of the air tightness detection of the extension tube and the inner wall siliconization into one process, which can save a lot of time for the production of indwelling needles and greatly improve the production efficiency.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型整体结构示意图;Figure 1 is a schematic diagram of the overall structure of the utility model;
图2为连接头的结构示意图;FIG2 is a schematic structural diagram of a connector;
图中:1、气泵;2、流量计;3、气阀;4、推杆;5、连接头;6、底座;7、内管;8、外管;9、管道弯折板;10、物料槽。In the figure: 1. air pump; 2. flow meter; 3. air valve; 4. push rod; 5. connector; 6. base; 7. inner tube; 8. outer tube; 9. pipe bending plate; 10. material trough.
具体实施方式DETAILED DESCRIPTION
下面结合具体实施例对本实用新型进一步进行描述。The utility model is further described below in conjunction with specific embodiments.
如图1所示,本实用新型主要包括气密性检测部件、夹紧部件和硅化部件。As shown in FIG1 , the utility model mainly includes an airtightness detection component, a clamping component and a siliconized component.
气密性检测部件主要包括有气泵1、流量计2、气阀3和连接头5,其中气泵1、流量计2、气阀3均直接安装在气密性检测部件的基座上,连接头5则是通过推杆4安装在检测部件的基座上,所以连接头5能够在推杆4的推动下进行推杆方向上的移动。The air tightness detection component mainly includes an air pump 1, a flow meter 2, an air valve 3 and a connector 5, wherein the air pump 1, the flow meter 2, the air valve 3 are directly installed on the base of the air tightness detection component, and the connector 5 is installed on the base of the detection component through a push rod 4, so the connector 5 can move in the push rod direction under the push of the push rod 4.
如图2所示,连接头5包括底座6、内管7和外管8,其中内管7固定设置在底座6上,并且内管7与气阀3相连通,从气泵1送入的气体能够从内管7中喷出。外管8则是一根空心的套管,其内径略大于内管7的外径,外管8能够沿着内管7方向进行移动。外管8的与底座6之间则是通过弹簧进行连接,连接好后的内管7要比外管8部分更长,在正常工作状态下内管7深入延长管中,外管8牢牢的顶住延长管的管口,配合外管8表面的一层橡胶层保证延长管不会在内管7这一端漏气而影响检测效果。As shown in FIG2 , the connector 5 includes a base 6, an inner tube 7 and an outer tube 8, wherein the inner tube 7 is fixedly arranged on the base 6, and the inner tube 7 is connected to the air valve 3, and the gas sent from the air pump 1 can be ejected from the inner tube 7. The outer tube 8 is a hollow sleeve, and its inner diameter is slightly larger than the outer diameter of the inner tube 7, and the outer tube 8 can move along the direction of the inner tube 7. The outer tube 8 is connected to the base 6 by a spring, and the inner tube 7 after connection is longer than the outer tube 8. Under normal working conditions, the inner tube 7 goes deep into the extension tube, and the outer tube 8 firmly supports the tube mouth of the extension tube, and cooperates with a layer of rubber layer on the surface of the outer tube 8 to ensure that the extension tube will not leak at the end of the inner tube 7 and affect the detection effect.
外管8的结构除开保证气密性之外还能为连接头5与延长管的连接处提供一定的缓冲量,为了将内管7完全深入到延长管中,推杆4的推进距离必然是要大于内管7相对于外管8所伸出的距离,也就是在将内管7推入延长管中时,延长管的端口会与外管8进行接触,并且继续朝底座6的方向前进一小部分。如果外管8也是与底座6固定连接的话,延长管的端口便会由于过量的挤压而变形,有可能导致延长管管口的损坏,而通过弹簧进行连接的外管8则是可以随着延长管的管口向底座6方向倒退,弹簧此时会给外管8提供对延长管管口进行密封的推力,而弹簧的压缩距离便是外管8为延长管所提供的缓冲余量。In addition to ensuring airtightness, the structure of the outer tube 8 can also provide a certain amount of buffer for the connection between the connector 5 and the extension tube. In order to fully insert the inner tube 7 into the extension tube, the pushing distance of the push rod 4 must be greater than the distance that the inner tube 7 extends relative to the outer tube 8, that is, when the inner tube 7 is pushed into the extension tube, the end of the extension tube will contact the outer tube 8 and continue to move forward a small part in the direction of the base 6. If the outer tube 8 is also fixedly connected to the base 6, the end of the extension tube will be deformed due to excessive extrusion, which may cause damage to the extension tube mouth. The outer tube 8 connected by the spring can retreat with the extension tube mouth toward the base 6. At this time, the spring will provide the outer tube 8 with a thrust to seal the extension tube mouth, and the compression distance of the spring is the buffer margin provided by the outer tube 8 for the extension tube.
夹紧部件设置在连接头5的后方,夹紧部件主要包括有上下两块夹紧板,并且上夹紧板与下夹紧板均可以进行上下移动,当上下夹紧板到达指定位置将延长管夹紧后,延长管管口的位置恰好正对连接头5,并且将其固定后让连接头5能够将内管7伸入延长管中。The clamping component is arranged at the rear of the connecting head 5, and the clamping component mainly includes two upper and lower clamping plates, and the upper clamping plate and the lower clamping plate can move up and down. When the upper and lower clamping plates reach the specified position to clamp the extension tube, the position of the extension tube mouth is just opposite to the connecting head 5, and after it is fixed, the connecting head 5 can extend the inner tube 7 into the extension tube.
在夹紧部件的另一侧则是硅化部件,硅化部件主要包括管道弯折板9与物料槽10两部分,管道弯折板9和物料槽10同样是可以上下自由移动的,在夹紧部件将延长管夹紧后,管道弯折板9下压,同时物料槽10上升,将延长管的另一端管口压入物料槽10中,使管口完全浸入到物料槽10中的硅油中。On the other side of the clamping component is the siliconized component, which mainly includes two parts: a pipe bending plate 9 and a material trough 10. The pipe bending plate 9 and the material trough 10 can also move freely up and down. After the clamping component clamps the extension tube, the pipe bending plate 9 is pressed down and the material trough 10 rises at the same time, pressing the other end of the extension tube into the material trough 10 so that the tube mouth is completely immersed in the silicone oil in the material trough 10.
实际使用时,运输延长管的夹具到达夹紧部件与硅化部件之间,此时延长管的一端位于夹紧部件的夹紧板中间,另一端则位于物料槽10的上方。随后夹紧板进行移动,将延长管夹紧并使其一端的管口对准连接头5,然后启动推杆4将连接头5的内管7推入延长管的管口中。延长管的另一端管口则是在管道弯折板9的作用下浸入到同步进行上升的物料槽10中,管口完全浸入硅油中。In actual use, the clamp for transporting the extension tube reaches between the clamping component and the siliconized component, at which time one end of the extension tube is located in the middle of the clamping plate of the clamping component, and the other end is located above the material tank 10. Then the clamping plate moves to clamp the extension tube and align the tube opening at one end with the connector 5, and then the push rod 4 is activated to push the inner tube 7 of the connector 5 into the tube opening of the extension tube. The other end of the extension tube is immersed in the synchronously rising material tank 10 under the action of the pipe bending plate 9, and the tube opening is completely immersed in silicone oil.
此时启动气泵1,控制其进行吸气,此时在物料槽10中的硅油便会被抽入延长管内部,当延长管内部完全被硅油充满后,控制气泵1进行吹气,将硅油从延长管中排出,此时的延长管内壁已经挂上了一层硅油,完成了内壁的硅化。At this time, start the air pump 1 and control it to inhale. At this time, the silicone oil in the material tank 10 will be drawn into the extension tube. When the extension tube is completely filled with silicone oil, control the air pump 1 to blow air to discharge the silicone oil from the extension tube. At this time, a layer of silicone oil has been hung on the inner wall of the extension tube, and the siliconization of the inner wall has been completed.
将延长管内的硅油排出后,管道弯折板9上升,物料槽10下降,延长管回归正常的状态,此时再次启动气泵1并打开流量计2,开始对延长管的气密性进行检测,而为了便于精细的调节气泵1的输出量,本实施例中的气泵1所采用的为隔膜泵,能够较好的调控通入气体的流量,并且也能够适配对于硅油的抽放。After the silicone oil in the extension tube is discharged, the pipe bending plate 9 rises, the material tank 10 drops, and the extension tube returns to a normal state. At this time, the air pump 1 is started again and the flow meter 2 is turned on to start testing the air tightness of the extension tube. In order to facilitate fine adjustment of the output of the air pump 1, the air pump 1 in this embodiment adopts a diaphragm pump, which can better regulate the flow rate of the incoming gas and can also adapt to the extraction and release of silicone oil.
检测完成后夹紧部件的夹紧板松开,回归原位,此时夹持延长管的夹具前后进行略微的移动,将连接头5从延长管的管口扯下,随后送走检测完的夹具,同时下一批夹具带着需要检测的延长管到达夹紧部件与硅化部件之间,开始下一批次的检测。After the test is completed, the clamping plate of the clamping component is loosened and returned to its original position. At this time, the clamp holding the extension tube moves slightly forward and backward to tear the connector 5 off the tube mouth of the extension tube. The clamp that has completed the test is then sent away. At the same time, the next batch of clamps brings the extension tubes that need to be tested to between the clamping component and the siliconized component to start the next batch of testing.
Claims (6)
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| Application Number | Priority Date | Filing Date | Title |
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| CN202323650862.2U CN221803303U (en) | 2023-12-30 | 2023-12-30 | Keep somewhere needle extension tube gas tightness detection device |
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| CN202323650862.2U CN221803303U (en) | 2023-12-30 | 2023-12-30 | Keep somewhere needle extension tube gas tightness detection device |
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