CN221802684U - Checking fixture for detecting automobile seat supporting framework - Google Patents
Checking fixture for detecting automobile seat supporting framework Download PDFInfo
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- CN221802684U CN221802684U CN202323121581.8U CN202323121581U CN221802684U CN 221802684 U CN221802684 U CN 221802684U CN 202323121581 U CN202323121581 U CN 202323121581U CN 221802684 U CN221802684 U CN 221802684U
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- 230000007246 mechanism Effects 0.000 claims abstract description 66
- 238000001514 detection method Methods 0.000 claims abstract description 32
- 238000012360 testing method Methods 0.000 claims abstract description 26
- 238000007689 inspection Methods 0.000 claims description 29
- 238000005259 measurement Methods 0.000 claims description 5
- 210000005069 ears Anatomy 0.000 claims description 3
- 238000003825 pressing Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 4
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- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
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Abstract
本实用新型公开了一种用于检测汽车座椅支撑骨架的检具,包括底板及设置在其上的四个压紧机构、四个定位面、五个第一检测型块和十二个翻转机构,其中两个压紧机构一左一右地分布在所述底板的前部,另外两个压紧机构一左一右地分布在所述底板的后部;所述四个定位面一一对应地与所述四个压紧机构相邻设置,且位于所述底板的后部的两个定位面上一一对应地设置有主定位销和副定位销;十二个翻转机构中,其中一个翻转机构设置在所述底板的前部的两个压紧机构之间。本实用新型的用于检测汽车座椅支撑骨架的检具,不但可以快速判断后排坐垫支撑骨架总成产品是否合格,提高了生产效率,而且操作简单,价格便宜,降低了企业成本。
The utility model discloses a test fixture for detecting the support frame of an automobile seat, comprising a base plate and four clamping mechanisms, four positioning surfaces, five first detection blocks and twelve flipping mechanisms arranged thereon, wherein two clamping mechanisms are distributed on the front of the base plate one on the left and one on the right, and the other two clamping mechanisms are distributed on the rear of the base plate one on the left and one on the right; the four positioning surfaces are arranged adjacent to the four clamping mechanisms in a one-to-one correspondence, and main positioning pins and auxiliary positioning pins are arranged on the two positioning surfaces at the rear of the base plate in a one-to-one correspondence; among the twelve flipping mechanisms, one flipping mechanism is arranged between the two clamping mechanisms at the front of the base plate. The test fixture for detecting the support frame of an automobile seat of the utility model can not only quickly determine whether the rear seat cushion support frame assembly product is qualified, thereby improving production efficiency, but also is simple to operate, cheap, and reduces enterprise costs.
Description
技术领域Technical Field
本实用新型涉及一种用于检测汽车座椅支撑骨架的检具。The utility model relates to a testing tool for testing a supporting frame of an automobile seat.
背景技术Background Art
目前汽车坐垫支撑骨架总成产品制造完成后,使用何种检测手段对质量进行控制是企业重点考虑的问题。现在对零件的检测最为常用的工具是三坐标测量机,此检测工具具有高精度和高智能,使得其得到较为广泛使用,但此工具检测零件时所花时间长,测量效率低,难以满足批量生产要求。三坐标的操作人员为能够快速准确地完成工作,需投入很大精力与时间,这无疑给企业增加了额外的无形成本。这样的检测仪器对那些大规模生产,需要快速和多方位检测的零件是非常的不适用的。而一般的测量工具又难以反应产品的真实状态,经常会出现误判等情况,不能满足现场的生产要求。At present, after the car seat support frame assembly is manufactured, what kind of inspection method is used to control the quality is a key issue for enterprises. The most commonly used tool for parts inspection is the three-coordinate measuring machine. This inspection tool has high precision and high intelligence, which makes it widely used. However, this tool takes a long time to inspect parts, has low measurement efficiency, and is difficult to meet the requirements of mass production. In order to complete the work quickly and accurately, the operators of the three-coordinate measuring machine need to invest a lot of energy and time, which undoubtedly adds additional intangible costs to the company. Such inspection instruments are very unsuitable for parts that are mass-produced and require fast and multi-directional inspection. However, general measuring tools are difficult to reflect the true state of the product, and often misjudgment occurs, which cannot meet the production requirements on site.
实用新型内容Utility Model Content
本实用新型的目的是克服现有技术的缺陷,提供一种用于检测汽车座椅支撑骨架的检具,操作简单,价格便宜,能够快速判断后排坐垫支撑骨架总成是否合格。The purpose of the utility model is to overcome the defects of the prior art and provide a checking fixture for checking the supporting frame of automobile seats, which is simple to operate, cheap and can quickly judge whether the supporting frame assembly of the rear seat cushion is qualified.
实现上述目的的技术方案是:一种用于检测汽车座椅支撑骨架的检具,包括底板及设置在其上的四个压紧机构、四个定位面、五个第一检测型块和十二个翻转机构,其中:The technical solution to achieve the above purpose is: a test fixture for testing the support frame of an automobile seat, comprising a bottom plate and four clamping mechanisms, four positioning surfaces, five first test blocks and twelve flipping mechanisms arranged thereon, wherein:
所述底板的四个角分别设置有一个测量基准块;A measurement reference block is respectively provided at the four corners of the base plate;
所述四个压紧机构中,其中两个压紧机构一左一右地分布在所述底板的前部,另外两个压紧机构一左一右地分布在所述底板的后部;Among the four clamping mechanisms, two of them are distributed on the front of the bottom plate, one on the left and one on the right, and the other two are distributed on the rear of the bottom plate, one on the left and one on the right;
所述四个定位面一一对应地与所述四个压紧机构相邻设置,且位于所述底板的后部的两个定位面上一一对应地设置有主定位销和副定位销;The four positioning surfaces are arranged adjacent to the four clamping mechanisms in a one-to-one correspondence, and main positioning pins and auxiliary positioning pins are arranged in a one-to-one correspondence on the two positioning surfaces located at the rear of the bottom plate;
所述五个第一检测型块中,其中两个第一检测型块一左一右地设置在所述底板的后部,且位于所述底板的后部的两个定位面之间;剩余的两个第一检测型块一前一后地设置在所述底板的右部;最后一个第一检测型块设置在所述底板的左部;Among the five first detection blocks, two of them are arranged at the rear of the bottom plate, one on the left and one on the right, and are located between two positioning surfaces at the rear of the bottom plate; the remaining two first detection blocks are arranged at the right of the bottom plate, one in front and one behind; and the last first detection block is arranged at the left of the bottom plate;
所述十二个翻转机构中,其中一个翻转机构设置在所述底板的前部的两个压紧机构之间,且该翻转机构的左、右侧分别连接有一个第二检测型块;剩余的十一个翻转机构围设在所述底板上,且每个翻转机构上连接有一个第二检测型块;Among the twelve flipping mechanisms, one flipping mechanism is arranged between the two pressing mechanisms at the front of the bottom plate, and the left and right sides of the flipping mechanism are respectively connected to a second detection block; the remaining eleven flipping mechanisms are arranged around the bottom plate, and each flipping mechanism is connected to a second detection block;
每个第一检测型块和每个第二检测型块上分别设置有活动检测插销。Each first detection block and each second detection block are respectively provided with a movable detection pin.
上述的一种用于检测汽车座椅支撑骨架的检具,其中,每个压紧机构均包括压紧夹钳和夹钳支座,所述压紧夹钳通过夹钳支座固定在所述底板上。In the above-mentioned inspection fixture for inspecting the supporting framework of an automobile seat, each clamping mechanism comprises a clamping clamp and a clamp support, and the clamping clamp is fixed to the base plate via the clamp support.
上述的一种用于检测汽车座椅支撑骨架的检具,其中,每个翻转机构均通过翻转机构支座固定在所述底板上。In the above-mentioned inspection fixture for inspecting the supporting framework of an automobile seat, each turning mechanism is fixed on the bottom plate via a turning mechanism support.
上述的一种用于检测汽车座椅支撑骨架的检具,其中,所述底板上设置有通止规。The above-mentioned inspection fixture for inspecting the supporting frame of an automobile seat, wherein a go/no-go gauge is arranged on the bottom plate.
上述的一种用于检测汽车座椅支撑骨架的检具,其中,所述底板的四周设置有吊耳。In the above-mentioned inspection fixture for inspecting the supporting frame of an automobile seat, hanging ears are arranged around the base plate.
上述的一种用于检测汽车座椅支撑骨架的检具,其中,所述底板上设置有销座。The above-mentioned inspection tool for inspecting the supporting frame of an automobile seat, wherein a pin seat is arranged on the bottom plate.
上述的一种用于检测汽车座椅支撑骨架的检具,其中,剩余的十一个翻转机构中,其中七个翻转机构从左至右依次分布在所述底板的后部;两个翻转机构一前一后地分布在所述底板的左部;剩余的两个翻转机构一前一后地分布在所述底板的右部。The above-mentioned inspection fixture for inspecting the supporting frame of an automobile seat, wherein, among the remaining eleven flipping mechanisms, seven flipping mechanisms are distributed in sequence from left to right at the rear of the base plate; two flipping mechanisms are distributed one after the other at the left part of the base plate; and the remaining two flipping mechanisms are distributed one after the other at the right part of the base plate.
上述的一种用于检测汽车座椅支撑骨架的检具,其中,所述活动检测插销包含弹簧检测销。In the above-mentioned inspection fixture for inspecting the supporting frame of an automobile seat, the movable inspection pin comprises a spring inspection pin.
本实用新型的用于检测汽车座椅支撑骨架的检具,不但可以快速判断后排坐垫支撑骨架总成产品是否合格,提高了生产效率,而且操作简单,价格便宜,降低了企业成本。The inspection tool for inspecting the supporting frame of the automobile seat of the utility model can not only quickly judge whether the rear seat cushion supporting frame assembly product is qualified, thereby improving the production efficiency, but also has the advantages of simple operation, low price and reduced enterprise cost.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型的用于检测汽车座椅支撑骨架的检具的立体结构图;FIG1 is a three-dimensional structural diagram of a test fixture for testing a support frame of an automobile seat according to the present invention;
图2为本实用新型的用于检测汽车座椅支撑骨架的检具的使用状态图;FIG2 is a diagram showing the use of the inspection tool for inspecting the support frame of an automobile seat according to the present invention;
图3为本实用新型的用于检测汽车座椅支撑骨架的检具的俯视图;FIG3 is a top view of the inspection tool for inspecting the support frame of an automobile seat according to the present invention;
图4为本实用新型的用于检测汽车座椅支撑骨架的检具的主视图;FIG4 is a front view of a test fixture for testing a support frame of an automobile seat according to the present invention;
图5为本实用新型的用于检测汽车座椅支撑骨架的检具的侧视图。FIG. 5 is a side view of the inspection fixture for inspecting the supporting frame of an automobile seat according to the present invention.
具体实施方式DETAILED DESCRIPTION
为了使本技术领域的技术人员能更好地理解本实用新型的技术方案,下面结合附图对其具体实施方式进行详细地说明:In order to enable those skilled in the art to better understand the technical solution of the utility model, the specific implementation method thereof is described in detail below in conjunction with the accompanying drawings:
请参阅图1、图2、图3、图4和图5,本实用新型的最佳实施例,一种用于检测汽车座椅支撑骨架的检具,包括底板1及设置在其上的四个压紧机构、四个定位面3、五个第一检测型块8和十二个翻转机构10。Please refer to Figures 1, 2, 3, 4 and 5, the best embodiment of the utility model, a test fixture for testing the support frame of an automobile seat, includes a base plate 1 and four clamping mechanisms arranged thereon, four positioning surfaces 3, five first detection blocks 8 and twelve flipping mechanisms 10.
底板1的四个角分别设置有一个测量基准块2,测量基准块2是用于三坐标建坐标用基准;四个压紧机构中,其中两个压紧机构一左一右地分布在底板1的前部,另外两个压紧机构一左一右地分布在底板1的后部;每个压紧机构均包括压紧夹钳6和夹钳支座7,压紧夹钳通6过夹钳支座7固定在底板1上。A measuring reference block 2 is respectively provided at the four corners of the base plate 1, and the measuring reference block 2 is used as a reference for three-coordinate coordinate construction; among the four clamping mechanisms, two of the clamping mechanisms are distributed on the front of the base plate 1, one on the left and one on the right, and the other two clamping mechanisms are distributed on the rear of the base plate 1, one on the left and one on the right; each clamping mechanism includes a clamping clamp 6 and a clamp support 7, and the clamping clamp 6 is fixed to the base plate 1 through the clamp support 7.
四个定位面3一一对应地与四个压紧机构相邻设置,且位于底板1的后部的两个定位面3上一一对应地设置有主定位销4和副定位销5;主定位销4用于插入产品的主定位孔,副定位销5用于插入产品的副定位孔。The four positioning surfaces 3 are arranged adjacent to the four clamping mechanisms in a one-to-one correspondence, and the main positioning pins 4 and the auxiliary positioning pins 5 are arranged in a one-to-one correspondence on the two positioning surfaces 3 located at the rear of the base plate 1; the main positioning pins 4 are used to be inserted into the main positioning holes of the product, and the auxiliary positioning pins 5 are used to be inserted into the auxiliary positioning holes of the product.
五个第一检测型块8中,其中两个第一检测型块8一左一右地设置在底板1的后部,且位于底板1的后部的两个定位面之间;剩余的两个第一检测型块8一前一后地设置在底板1的右部;最后一个第一检测型块8设置在底板1的左部。Among the five first detection blocks 8, two of them are arranged at the rear of the base plate 1, one on the left and one on the right, and are located between the two positioning surfaces at the rear of the base plate 1; the remaining two first detection blocks 8 are arranged at the right of the base plate 1, one in front and one behind; and the last first detection block 8 is arranged at the left of the base plate 1.
十二个翻转机构10中,其中一个翻转机构10设置在底板1的前部的两个压紧机构之间,且该翻转机构10的左、右侧分别连接有一个第二检测型块9;剩余的十一个翻转机构10围设在底板1上,且每个翻转机构10上连接有一个第二检测型块9;具体地,剩余的十一个翻转机构10中,其中七个翻转机构10从左至右依次分布在底板1的后部;两个翻转机构10一前一后地分布在底板1的左部;剩余的两个翻转机构10一前一后地分布在底板1的右部。每个翻转机构10均通过翻转机构支座11固定在底板1上。Among the twelve flipping mechanisms 10, one flipping mechanism 10 is arranged between the two clamping mechanisms at the front of the bottom plate 1, and the left and right sides of the flipping mechanism 10 are respectively connected to a second detection block 9; the remaining eleven flipping mechanisms 10 are arranged around the bottom plate 1, and each flipping mechanism 10 is connected to a second detection block 9; specifically, among the remaining eleven flipping mechanisms 10, seven flipping mechanisms 10 are sequentially distributed at the rear of the bottom plate 1 from left to right; two flipping mechanisms 10 are distributed one after the other at the left part of the bottom plate 1; and the remaining two flipping mechanisms 10 are distributed one after the other at the right part of the bottom plate 1. Each flipping mechanism 10 is fixed to the bottom plate 1 through a flipping mechanism support 11.
每个第一检测型块8和每个第二检测型块9上分别设置有活动检测插销12,活动检测插销12包含弹簧检测销。Each first detection block 8 and each second detection block 9 is provided with a movable detection pin 12, and the movable detection pin 12 includes a spring detection pin.
底板1上设置有通止规13,通止规13规格为 A go/no-go gauge 13 is provided on the bottom plate 1, and the specification of the go/no-go gauge 13 is
底板1的四周设置有吊耳14,方便吊装整个检具。Lifting ears 14 are arranged around the bottom plate 1 to facilitate the lifting of the entire inspection fixture.
底板1上设置有销座15,可用于放置活动检测插销12。A pin seat 15 is provided on the bottom plate 1 and can be used to place the activity detection pin 12 .
本实用新型的用于检测汽车座椅支撑骨架的检具,装件时,利用检具的四个定位面3以及主定位销4和副定位销5这2个基准销作为产品的定位基准,待检测的产品放到检具基准上之后,用压紧机构将产品压紧。定位完成后对产品的外形轮廓和孔位进行检测,通止规13通端能插进而止端插不进并且检测销都能完全进入到孔内时判断产品为合格,否则不合格。The utility model is used for testing the automobile seat support frame. When assembling parts, the four positioning surfaces 3 of the testing fixture and the two reference pins of the main positioning pin 4 and the auxiliary positioning pin 5 are used as the positioning reference of the product. After the product to be tested is placed on the testing fixture reference, the product is pressed by the clamping mechanism. After the positioning is completed, the outer contour and hole position of the product are tested. When the through end of the through-stop gauge 13 can be inserted and the stop end cannot be inserted and the testing pin can fully enter the hole, the product is judged to be qualified, otherwise it is unqualified.
具体检测方式为:The specific detection method is:
1)打开所有压紧夹钳6与翻转机构10,将全部定位销(包含主定位销4及副定位销5)与活动检测插销12拔出,从而使检具整体处于非工作状态;1) Open all the clamping clamps 6 and the turning mechanism 10, and pull out all the positioning pins (including the main positioning pin 4 and the auxiliary positioning pin 5) and the movable detection pin 12, so that the entire inspection fixture is in a non-working state;
2)把零件16放在检具上,零件表面要清理干净,无油污、无明显毛刺;2) Place part 16 on the inspection fixture. The surface of the part should be cleaned without oil stains or obvious burrs.
3)根据操作指导书正确定位,将零件16贴住四个定位面3,插入主定位销4及副定位销5并关闭所有压紧夹钳6,确认零件不会移动;3) Position correctly according to the operating instructions, place the part 16 against the four positioning surfaces 3, insert the main positioning pins 4 and the auxiliary positioning pins 5, and close all the clamps 6 to make sure that the part will not move;
4)关闭翻转机构10并锁紧,用活动检测销12检测所有需要检测的孔;4) Close the flip mechanism 10 and lock it, and use the movable detection pin 12 to detect all the holes that need to be detected;
5)用通止规13检测产品的型面廓度;5) Use the go/no-go gauge 13 to check the profile of the product;
6)检测完毕,打开各处压紧夹钳6和翻转机构10,拔出主定位销4、副定位销5及活动检测插销12,取出零件16,然后将检具各处机构恢复到原位。6) After the inspection is completed, open the clamping clamps 6 and the turning mechanism 10, pull out the main positioning pin 4, the auxiliary positioning pin 5 and the movable detection pin 12, take out the part 16, and then restore the various mechanisms of the inspection fixture to their original positions.
综上所述,本实用新型的用于检测汽车座椅支撑骨架的检具,其操作简单,价格便宜,可同时快速判定汽车后排坐垫支撑骨架总成的定位通孔孔位和面轮廓度是否合格,提高了测量效率,降低了测量成本,对汽车后排坐垫支撑骨架总成的定位通孔孔位和匹配面轮廓度不合格的情况可以及时发现。To sum up, the inspection fixture for inspecting the automobile seat support frame of the utility model is simple to operate and inexpensive. It can quickly determine whether the positioning through hole positions and surface contours of the automobile rear seat cushion support frame assembly are qualified, thereby improving the measurement efficiency and reducing the measurement cost. The unqualified positioning through hole positions and matching surface contours of the automobile rear seat cushion support frame assembly can be discovered in time.
本技术领域中的普通技术人员应当认识到,以上的实施例仅是用来说明本实用新型,而并非用作为对本实用新型的限定,只要在本实用新型的实质精神范围内,对以上所述实施例的变化、变型都将落在本实用新型的权利要求书范围内。Those skilled in the art should recognize that the above embodiments are only used to illustrate the present invention, and are not intended to limit the present invention. As long as they are within the spirit of the present invention, any changes or modifications to the above embodiments will fall within the scope of the claims of the present invention.
Claims (8)
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2023
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