CN221800979U - Special compensator for reducing pipeline - Google Patents
Special compensator for reducing pipeline Download PDFInfo
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- CN221800979U CN221800979U CN202420033896.2U CN202420033896U CN221800979U CN 221800979 U CN221800979 U CN 221800979U CN 202420033896 U CN202420033896 U CN 202420033896U CN 221800979 U CN221800979 U CN 221800979U
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- 235000000396 iron Nutrition 0.000 claims description 3
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 238000003466 welding Methods 0.000 claims description 3
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 230000000694 effects Effects 0.000 abstract description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 2
- 230000008602 contraction Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
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- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 229910000746 Structural steel Inorganic materials 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
Description
技术领域Technical Field
本实用新型涉及管道设施技术领域,具体是一种管道变径专用补偿器。The utility model relates to the technical field of pipeline facilities, in particular to a special compensator for pipeline diameter change.
背景技术Background Art
补偿器习惯上也叫膨胀节,或伸缩节,由构成其工作主体的波纹管和端管、支架、法兰等附件组成,属于一种补偿元件,利用其工作主体波纹管的有效伸缩变形,以吸收管线、导管、容器等由热胀冷缩等原因而产生的尺寸变化,或补偿管线、导管、容器等的轴向、横向和角向位移,也可用于降噪减振,在现代工业中用途广泛。Compensators are also customarily called expansion joints, or telescopic joints. They are composed of bellows and end pipes, brackets, flanges and other accessories that constitute their working body. They are a type of compensation element that utilizes the effective expansion and contraction of the bellows, the working body, to absorb dimensional changes in pipelines, ducts, containers, etc. caused by thermal expansion and contraction, or to compensate for axial, lateral and angular displacements of pipelines, ducts, containers, etc. They can also be used to reduce noise and vibration, and are widely used in modern industry.
现有的管道变径专用补偿器其内腔防护效果价差,波纹管内壁长时间直接接收来自水流的冲击容易损坏,不利于延长补偿器的使用寿命,因此,本领域技术人员提供了一种管道变径专用补偿器,以解决上述背景技术中提出的问题。The existing special compensators for pipe diameter reduction have poor protection effect on the inner cavity. The inner wall of the bellows is easily damaged due to long-term direct impact from the water flow, which is not conducive to extending the service life of the compensator. Therefore, technical personnel in this field provide a special compensator for pipe diameter reduction to solve the problems raised in the above background technology.
实用新型内容Utility Model Content
本实用新型的目的在于提供一种管道变径专用补偿器,以解决上述背景技术中提出的问题。The utility model aims to provide a special compensator for pipeline diameter change to solve the problems raised in the above background technology.
为实现上述目的,本实用新型提供如下技术方案:一种管道变径专用补偿器,包括连接板,所述连接板的表面通过波纹管连接有法兰盘,连接板位于波纹管的中心处开设有管口,所述法兰盘的外圈设有多组与连接板连接的固定件;To achieve the above object, the utility model provides the following technical solutions: a special compensator for pipe diameter reduction, comprising a connecting plate, the surface of the connecting plate is connected to a flange through a bellows, the connecting plate is provided with a pipe opening at the center of the bellows, and the outer ring of the flange is provided with multiple groups of fixings connected to the connecting plate;
连接板顶面位于波纹管的内部焊接有第一固定管,所述第一固定管围绕在管口的外圈,法兰盘底面位于波纹管的内部焊接有第二固定管,所述第二固定管滑动套设在第一固定管的外圈。The top surface of the connecting plate is located inside the corrugated tube and is welded with a first fixed tube, which surrounds the outer ring of the pipe mouth; the bottom surface of the flange is located inside the corrugated tube and is welded with a second fixed tube, which is slidably sleeved on the outer ring of the first fixed tube.
优选的:所述固定件包括焊接在法兰盘外圈的安装板,所述连接板顶部焊接有贯穿安装板的固定螺栓,所述固定螺栓的表面螺纹连接有两组夹持安装板的锁止螺母。Preferably, the fixing member comprises a mounting plate welded to the outer ring of the flange, a fixing bolt penetrating the mounting plate is welded to the top of the connecting plate, and two sets of locking nuts for clamping the mounting plate are threadedly connected to the surface of the fixing bolt.
优选的:所述法兰盘、管口、第一固定管和第二固定管均为矩形,矩形法兰盘的两长边均焊接有三组等距设置的安装板。Preferably, the flange, the pipe opening, the first fixed pipe and the second fixed pipe are all rectangular, and three groups of equidistantly arranged mounting plates are welded to two long sides of the rectangular flange.
优选的:矩形所述管口、第一固定管和第二固定管的四角处均设有圆弧状倒角,矩形所述法兰盘的内圈四角处均焊接有连接第二固定管顶端的角铁。Preferably: the four corners of the rectangular pipe opening, the first fixed pipe and the second fixed pipe are all provided with arc chamfers, and the four corners of the inner circle of the rectangular flange are all welded with angle irons connected to the top end of the second fixed pipe.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
1、本实用新型中,通过在波纹管的内部设有第一固定管和第二固定管,且两组滑动连接,能够在补偿器使用时为波纹管的内圈提供高效的防护,提高管件的使用安全性能,从而提升补偿器的使用寿命。1. In the utility model, by providing a first fixed tube and a second fixed tube inside the bellows, and the two sets of sliding connections, it is possible to provide efficient protection for the inner ring of the bellows when the compensator is in use, thereby improving the safety performance of the pipe fittings and thus increasing the service life of the compensator.
2、本实用新型中,通过设置矩形法兰盘、管口、第一固定管和第二固定管,便于提升补偿器使用的灵活度,且管口、第一固定管和第二固定管的四角处均设有圆弧状倒角,便于改善构件整体强度和刚度,从而降低构件的疲劳断裂率,同时圆弧状倒角的存在可以防止管件泄漏。2. In the utility model, by providing a rectangular flange, a pipe mouth, a first fixed pipe and a second fixed pipe, the flexibility of the use of the compensator is improved, and the four corners of the pipe mouth, the first fixed pipe and the second fixed pipe are provided with arc-shaped chamfers, which is convenient for improving the overall strength and rigidity of the component, thereby reducing the fatigue fracture rate of the component. At the same time, the existence of the arc-shaped chamfer can prevent leakage of the pipe fittings.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型整体结构的示意图;FIG1 is a schematic diagram of the overall structure of the utility model;
图2为本实用新型整体结构的俯视图;FIG2 is a top view of the overall structure of the utility model;
图3为本实用新型整体结构的侧视图;FIG3 is a side view of the overall structure of the utility model;
图4为本实用新型整体结构的剖视图。FIG4 is a cross-sectional view of the overall structure of the utility model.
图中:1、连接板;2、波纹管;3、法兰盘;4、管口;5、第一固定管;6、第二固定管;7、安装板;8、固定螺栓;9、锁止螺母;10、角铁。In the figure: 1. connecting plate; 2. bellows; 3. flange; 4. pipe mouth; 5. first fixed pipe; 6. second fixed pipe; 7. mounting plate; 8. fixing bolt; 9. locking nut; 10. angle iron.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
请参阅图1~图4,本实用新型实施例中,一种管道变径专用补偿器,包括连接板1,连接板1的表面通过波纹管2连接有法兰盘3,连接板1位于波纹管2的中心处开设有管口4,法兰盘3的外圈设有多组与连接板1连接的固定件,连接板1顶面位于波纹管2的内部焊接有第一固定管5,第一固定管5围绕在管口4的外圈,法兰盘3底面位于波纹管2的内部焊接有第二固定管6,第二固定管6滑动套设在第一固定管5的外圈。Please refer to Figures 1 to 4. In the embodiment of the utility model, a special compensator for pipe diameter reduction includes a connecting plate 1. The surface of the connecting plate 1 is connected to a flange 3 through a bellows 2. The connecting plate 1 is located at the center of the bellows 2 and is provided with a pipe opening 4. The outer ring of the flange 3 is provided with multiple groups of fixing parts connected to the connecting plate 1. The top surface of the connecting plate 1 is located inside the bellows 2 and is welded with a first fixing pipe 5. The first fixing pipe 5 surrounds the outer ring of the pipe opening 4. The bottom surface of the flange 3 is located inside the bellows 2 and is welded with a second fixing pipe 6. The second fixing pipe 6 is slidably sleeved on the outer ring of the first fixing pipe 5.
使用时,方向从管口4向波纹管2的内部进行导流,连接板1可固定至需要接通管件补偿器的设备上等,利用固定件对法兰盘3进行定位安装,法兰盘3接通管件端部,在波纹管2的内圈设有第一固定管5和第二固定管6,使补偿器内部流通的液体直接冲击第一固定管5和第二固定管6,为波纹管2内圈提供高效的防护,补偿器使用时可补偿管道在温度变化、压力变化或振动影响下产生的热胀冷缩变形,延长管道的使用寿命。When in use, the direction is to guide the flow from the pipe mouth 4 to the inside of the bellows 2. The connecting plate 1 can be fixed to the equipment that needs to be connected to the pipe compensator, and the flange 3 is positioned and installed using the fixing parts. The flange 3 is connected to the end of the pipe fitting, and the first fixed pipe 5 and the second fixed pipe 6 are provided on the inner circle of the bellows 2, so that the liquid flowing inside the compensator can directly impact the first fixed pipe 5 and the second fixed pipe 6, thereby providing efficient protection for the inner circle of the bellows 2. When in use, the compensator can compensate for the thermal expansion and contraction deformation of the pipeline caused by temperature changes, pressure changes or vibrations, thereby extending the service life of the pipeline.
具体的,固定件包括焊接在法兰盘3外圈的安装板7,连接板1顶部焊接有贯穿安装板7的固定螺栓8,固定螺栓8的表面螺纹连接有两组夹持安装板7的锁止螺母9,固定螺栓8安装至连接板1的固定位处,旋紧安装板7底部的一组锁止螺母9后,将安装板7套设在固定螺栓8表面,旋紧另一组锁止螺母9实现法兰盘3的固定。Specifically, the fixing part includes a mounting plate 7 welded to the outer ring of the flange 3, a fixing bolt 8 penetrating the mounting plate 7 is welded on the top of the connecting plate 1, and two sets of locking nuts 9 for clamping the mounting plate 7 are threadedly connected to the surface of the fixing bolt 8. The fixing bolt 8 is installed to the fixed position of the connecting plate 1. After tightening a set of locking nuts 9 at the bottom of the mounting plate 7, the mounting plate 7 is sleeved on the surface of the fixing bolt 8, and the other set of locking nuts 9 are tightened to fix the flange 3.
在一个实施例中,法兰盘3、管口4、第一固定管5和第二固定管6均为矩形,便于连接设备用于排液的不规则出口等,提升补偿器使用的灵活度,矩形法兰盘3的两长边均焊接有三组等距设置的安装板7,进一步的,矩形管口4、第一固定管5和第二固定管6的四角处均设有圆弧状倒角,圆弧状倒角可以减少构件棱角处材料的应力集中,有效提高构件受力和抗弯扭能力,改善构件整体强度和刚度,同时圆弧状倒角的存在可以防止管件泄漏,提高管件的使用安全性能,矩形法兰盘3的内圈四角处均焊接有连接第二固定管6顶端的角铁10,便于第二固定管6的焊接安装。In one embodiment, the flange 3, the pipe mouth 4, the first fixed pipe 5 and the second fixed pipe 6 are all rectangular, which is convenient for connecting the irregular outlet of the equipment for drainage, etc., and improves the flexibility of the use of the compensator. Three groups of equidistantly arranged mounting plates 7 are welded on both long sides of the rectangular flange 3. Furthermore, the four corners of the rectangular pipe mouth 4, the first fixed pipe 5 and the second fixed pipe 6 are provided with arc-shaped chamfers. The arc-shaped chamfers can reduce the stress concentration of the material at the corners of the component, effectively improve the force and bending and torsion resistance of the component, and improve the overall strength and rigidity of the component. At the same time, the existence of the arc-shaped chamfers can prevent leakage of the pipe fittings and improve the safety performance of the pipe fittings. Angle irons 10 connected to the top of the second fixed pipe 6 are welded at the four corners of the inner circle of the rectangular flange 3 to facilitate the welding and installation of the second fixed pipe 6.
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent substitutions or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
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