CN221798159U - Accurate adjusting device of bridge spherical steel support pretilt - Google Patents
Accurate adjusting device of bridge spherical steel support pretilt Download PDFInfo
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Abstract
本实用新型属于城市轨道交通高架桥支座安装施工技术领域,涉及一种桥梁球形钢支座预偏精准调节装置,包括基座、纵向调节型钢、纵向限位型钢、横向限位型钢、纵向限位钢板、预偏传动角钢和预偏传动角钢。基座设置在装置左右两侧,基座分为承载部与连接部,基座限位钢板连接基座连接部中间段,纵向调节型钢连接基座连接部上位段,纵向限位型钢连接横向限位钢板,横向限位型钢连接纵向调节钢板,预偏传动角钢安装在纵向调节型钢首端,预偏限位角钢安装在纵向调节型钢尾端。本实用新型在实际运用中解决了桥梁球形钢支座在调整预偏过程中实际预偏量与理论预偏量偏差大、实际预偏方向与理论预偏方向误差大和实际支座上钢板偏移完成后不水平等问题。
The utility model belongs to the technical field of installation and construction of urban rail transit viaduct bearings, and relates to a precise pre-bias adjustment device for bridge spherical steel bearings, including a base, longitudinal adjustment steel, longitudinal limit steel, transverse limit steel, longitudinal limit steel plate, pre-bias transmission angle steel and pre-bias transmission angle steel. The base is arranged on the left and right sides of the device, and the base is divided into a bearing part and a connecting part. The base limit steel plate is connected to the middle section of the base connecting part, the longitudinal adjustment steel is connected to the upper section of the base connecting part, the longitudinal limit steel is connected to the transverse limit steel plate, the transverse limit steel is connected to the longitudinal adjustment steel plate, the pre-bias transmission angle steel is installed at the head end of the longitudinal adjustment steel, and the pre-bias limit angle steel is installed at the tail end of the longitudinal adjustment steel. In actual use, the utility model solves the problems of large deviation between the actual pre-bias amount and the theoretical pre-bias amount during the adjustment of the pre-bias of the bridge spherical steel bearing, large error between the actual pre-bias direction and the theoretical pre-bias direction, and the non-levelness of the steel plate on the actual bearing after the offset is completed.
Description
技术领域Technical Field
本实用新型属于城市轨道交通高架桥支座安装施工技术领域,具体涉及一种桥梁球形钢支座预偏精准调节装置。The utility model belongs to the technical field of installation and construction of urban rail transit viaduct supports, and in particular relates to a precise pre-biased adjustment device for a bridge spherical steel support.
背景技术Background Art
桥梁活动支座的预设偏移量是抵消施工阶段各墩活动支座产生的纵向水平位移量,常规做法是割除支座上下钢板连接的钢带,通过外力按照计算预偏量推移支座上钢板,在推移过程中容易因现有操作工具落后导致支座偏移方向、偏移位移量及偏移后支座上钢板水平度达不到理论要求,出现误差,易导致预应力混凝土梁在完成预应力张拉后支座不能回归到理论的受力状态,从而影响到支座的使用功能。The preset offset of the movable bearing of the bridge is to offset the longitudinal horizontal displacement generated by the movable bearings of each pier during the construction phase. The conventional practice is to cut off the steel belt connecting the upper and lower steel plates of the bearing, and use external force to push the steel plate on the bearing according to the calculated pre-bias. During the pushing process, the existing operating tools are backward, which may lead to the bearing offset direction, offset displacement and the horizontality of the steel plate on the bearing after the offset failing to meet the theoretical requirements, resulting in errors. This may easily lead to the prestressed concrete beam bearing being unable to return to the theoretical stress state after the prestressing is completed, thereby affecting the use function of the bearing.
专利号为CN217810487U的一种复合型桥梁活动支座,通过容置槽板的上端部高于上构竖板的下端部,这样在上构盖板相对下构底座进行滑动时,容置槽板与上构竖板形成限位,限位距离不够精准,无法保证预偏保持水平。因此,亟待技术人员解决。Patent number CN217810487U is a composite bridge movable support. The upper end of the accommodating groove plate is higher than the lower end of the upper structure vertical plate. When the upper structure cover plate slides relative to the lower structure base, the accommodating groove plate and the upper structure vertical plate form a limit. The limit distance is not accurate enough to ensure that the pre-bias is kept horizontal. Therefore, it is urgent for technical personnel to solve this problem.
实用新型内容Utility Model Content
本实用新型鉴于上述现有的问题以及缺陷,设计出该桥梁球形钢预偏精准调节装置。In view of the above existing problems and defects, the utility model designs a bridge spherical steel pre-bias precision adjustment device.
为了解决上述技术问题,本实用新型涉及了一种桥梁球形钢支座预偏精准调节装置,包括基座、纵向调节型钢、纵向限位型钢、横向限位型钢、纵向限位钢板、预偏传动角钢和预偏传动角钢。基座设置在装置左右两侧,基座分为承载部与连接部,基座限位钢板连接基座连接部中间段,纵向调节型钢连接基座连接部上位段,纵向限位型钢连接横向限位钢板,横向限位型钢连接纵向调节钢板,预偏传动角钢安装在纵向调节型钢首端,预偏限位角钢安装在纵向调节型钢尾端。In order to solve the above technical problems, the utility model relates to a bridge spherical steel support pre-biased precision adjustment device, including a base, a longitudinal adjustment steel, a longitudinal limit steel, a transverse limit steel, a longitudinal limit steel plate, a pre-biased transmission angle steel and a pre-biased transmission angle steel. The base is arranged on the left and right sides of the device, and the base is divided into a bearing part and a connecting part. The base limit steel plate is connected to the middle section of the base connecting part, the longitudinal adjustment steel is connected to the upper section of the base connecting part, the longitudinal limit steel is connected to the transverse limit steel plate, the transverse limit steel is connected to the longitudinal adjustment steel plate, the pre-biased transmission angle steel is installed at the head end of the longitudinal adjustment steel, and the pre-biased limit angle steel is installed at the tail end of the longitudinal adjustment steel.
进一步地,基座包括连接部与承载部,基座的连接部还设置有连接板。Furthermore, the base includes a connecting portion and a bearing portion, and the connecting portion of the base is further provided with a connecting plate.
连接板的设置可以增加基座的强度和稳定性。连接板通过与其他结构或设备的连接,通过分散和承担载荷,增强了基座的整体刚性和稳定性,减少了变形和松动的风险。The setting of the connecting plate can increase the strength and stability of the base. By connecting with other structures or equipment, the connecting plate disperses and bears the load, enhances the overall rigidity and stability of the base, and reduces the risk of deformation and loosening.
进一步地,连接板水平设置于基座连接部的中间段,并且与基座底部的承载部规格一致。Furthermore, the connecting plate is horizontally arranged in the middle section of the base connecting portion and has the same specifications as the bearing portion at the bottom of the base.
连接板的设置在中间段可以增加基座的整体刚性,尤其是当连接部在较大跨度上承受载荷时。相一致的规格可以确保连接板与承载部在关键方面具有相似的强度和稳定性,提供额外的支撑,并减少变形和松动的风险。The connection plate is set in the middle section to increase the overall rigidity of the foundation, especially when the connection part bears loads over a large span. Consistent specifications can ensure that the connection plate and the load-bearing part have similar strength and stability in key aspects, provide additional support, and reduce the risk of deformation and loosening.
进一步地,纵向调节型钢为“T”型件,纵向调节型钢的底部通过螺栓连接基座连接部的顶端。Furthermore, the longitudinally adjustable steel is a "T"-shaped piece, and the bottom of the longitudinally adjustable steel is connected to the top of the base connecting part by bolts.
螺栓连接使得纵向调节型钢的安装和调整过程更加简单和方便。通过松开或拧紧螺栓,可以快速调整纵向调节型钢的位置,进行必要的调整和对齐。这节省了时间和工作量,提高了施工效率。Bolt connection makes the installation and adjustment process of longitudinal adjustable steel sections simpler and more convenient. By loosening or tightening the bolts, the position of the longitudinal adjustable steel sections can be quickly adjusted to make necessary adjustments and alignments. This saves time and workload and improves construction efficiency.
进一步地,横向限位型钢为钣金折弯件,包括平置安装面、过渡面、中间面和连接面,平置安装面通过螺栓连接纵向调节型钢,连接面通过螺栓连接纵向限位型钢。Furthermore, the transverse limiting steel is a sheet metal bending part, including a flat installation surface, a transition surface, an intermediate surface and a connecting surface. The flat installation surface is connected to the longitudinal adjustment steel through bolts, and the connecting surface is connected to the longitudinal limiting steel through bolts.
通过螺栓连接,连接面可以与纵向限位型钢可拆卸地连接。这使得连接面可以轻松地与其他构件或设备连接,同时也方便进行调整和更换。这提供了灵活性和适应性,使得连接系统更易于维护和改变。The connection surface can be detachably connected to the longitudinal limit steel by bolt connection. This allows the connection surface to be easily connected to other components or equipment, and is also convenient for adjustment and replacement. This provides flexibility and adaptability, making the connection system easier to maintain and change.
进一步地,预偏传动角钢为“L”型工件,分为预偏传动角钢连接面和预偏传动角钢限位面,预偏传动角钢连接面通过螺栓连接在纵向调节型钢的首端,预偏传动角钢限位面同样开有螺孔;预偏限位角钢“L”型工件,分为预偏限位角钢连接面和预偏限位角钢限位面,预偏限位角钢连接面通过螺栓连接在纵向调节型钢的位端。Furthermore, the pre-biased transmission angle steel is an "L"-shaped workpiece, which is divided into a pre-biased transmission angle steel connecting surface and a pre-biased transmission angle steel limiting surface. The pre-biased transmission angle steel connecting surface is connected to the head end of the longitudinal adjustment steel by bolts, and the pre-biased transmission angle steel limiting surface is also provided with screw holes; the pre-biased limiting angle steel "L"-shaped workpiece is divided into a pre-biased limiting angle steel connecting surface and a pre-biased limiting angle steel limiting surface. The pre-biased limiting angle steel connecting surface is connected to the end of the longitudinal adjustment steel by bolts.
预偏传动角钢的限位面开有螺孔,可以通过调整螺栓的位置来改变限位的位置。这使得限位角钢的作用范围可以根据需要进行微调,以满足具体的限制要求,预偏限位角钢通过螺栓固定在纵向调节型钢上,可以提供良好的限位作用。The limit surface of the pre-biased transmission angle steel is provided with screw holes, and the position of the limit can be changed by adjusting the position of the bolts. This allows the range of the limit angle steel to be fine-tuned as needed to meet specific limit requirements. The pre-biased limit angle steel is fixed to the longitudinal adjustment steel by bolts, which can provide a good limit effect.
本实用新型的有益效果为:The beneficial effects of the utility model are:
(1)支座安装在纵向调节型钢上配合纵向限位型钢可以防止支座出现晃动,同时由于预偏传动型钢可以调节预偏传动型钢限位面上的螺栓调节支座的预偏程度,配合预偏限位型钢可以很好的固定住调节预偏之后的支座不出现位移偏差,能够精准、快速解决桥梁球形钢支座在调整预偏过程中实际预偏量与理论预偏量偏差大、实际预偏方向与理论预偏方向误差大的问题;(1) The bearing is installed on the longitudinal adjustment steel and cooperates with the longitudinal limit steel to prevent the bearing from shaking. At the same time, since the pre-bias transmission steel can adjust the pre-bias degree of the bearing by adjusting the bolts on the limit surface of the pre-bias transmission steel, the pre-bias limit steel can be used to fix the bearing after the pre-bias is adjusted well without displacement deviation, which can accurately and quickly solve the problem of large deviation between the actual pre-bias amount and the theoretical pre-bias amount, and large error between the actual pre-bias direction and the theoretical pre-bias direction of the bridge spherical steel bearing during the pre-bias adjustment process;
(2)装置整体由螺栓连接方便拆卸和组装,大大提高了施工效率。(2) The entire device is connected by bolts, which is convenient for disassembly and assembly, greatly improving construction efficiency.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
图1为本实用新型的立体图。Fig. 1 is a perspective view of the utility model.
图2为本实用新型实施例的结构示意图。FIG. 2 is a schematic structural diagram of an embodiment of the utility model.
图3为本实用新型的主视图。FIG3 is a front view of the utility model.
图4为本实施例中预偏传动角钢的结构示意图。FIG. 4 is a schematic diagram of the structure of the pre-biased transmission angle steel in this embodiment.
图5本实施例中预偏限位角钢的结构示意图。FIG. 5 is a schematic structural diagram of the pre-biased limiting angle steel in this embodiment.
图中,1-基座;11-连接板;12-承载部;13-连接部;2-纵向调节型钢;3-纵向限位型钢;31-纵向基座限位钢板;4-横向限位型钢;41-横向基座限位钢板;5-预偏传动角钢;51-预偏传动角钢连接面;52-预偏传动角钢限位面;53-预偏传动螺栓;6-预偏限位角钢;61-预偏限位角钢连接面;62-预偏限位角钢限位面;7-支座。In the figure, 1-base; 11-connecting plate; 12-bearing part; 13-connecting part; 2-longitudinal adjusting steel; 3-longitudinal limit steel; 31-longitudinal base limit steel plate; 4-transverse limit steel; 41-transverse base limit steel plate; 5-pre-biased transmission angle steel; 51-pre-biased transmission angle steel connecting surface; 52-pre-biased transmission angle steel limit surface; 53-pre-biased transmission bolt; 6-pre-biased limit angle steel; 61-pre-biased limit angle steel connecting surface; 62-pre-biased limit angle steel limit surface; 7-support.
具体实施方式DETAILED DESCRIPTION
下面结合说明书附图,对本实用新型的内容做进一步的详细说明,参照图1,可知,本实用新型所公开的一种桥梁球形钢支座预偏精准调节装置主要包括位于装置底部的基座1,基座1由承载部12和连接部13组成,基座1承载部12宽度方向的中间位置焊接由基座1的连接部13,连接板11焊接在基座1连接部13的高度方向的中间位置,基座1连接部13的顶段开有螺孔连接纵向调节型钢2,连接板11同样开有螺孔连接横向基座限位钢板41和纵向基座限位钢板31,横向限位型钢4通过螺栓连接纵向调节型钢2,预偏传动角钢5通过预偏传动角钢连接面安装在纵向调节型钢2的首端,预偏传动角钢限位面52上安装由预偏传动螺栓53,预偏限位角钢6通过预偏限位角钢连接面61安装在纵向调节型钢2的尾端。The following is a further detailed description of the contents of the utility model in conjunction with the accompanying drawings in the specification. Referring to Figure 1, it can be seen that a bridge spherical steel support pre-biased precise adjustment device disclosed by the utility model mainly includes a base 1 located at the bottom of the device, the base 1 is composed of a bearing part 12 and a connecting part 13, the connecting part 13 of the base 1 is welded in the middle position in the width direction of the bearing part 12 of the base 1, and the connecting plate 11 is welded in the middle position in the height direction of the connecting part 13 of the base 1, the top section of the connecting part 13 of the base 1 is provided with screw holes to connect the longitudinal adjustment steel 2, the connecting plate 11 is also provided with screw holes to connect the transverse base limiting steel plate 41 and the longitudinal base limiting steel plate 31, the transverse limiting steel 4 is connected to the longitudinal adjustment steel 2 by bolts, the pre-biased transmission angle steel 5 is installed at the head end of the longitudinal adjustment steel 2 through the pre-biased transmission angle steel connecting surface, the pre-biased transmission bolt 53 is installed on the pre-biased transmission angle steel limiting surface 52, and the pre-biased limiting angle steel 6 is installed at the tail end of the longitudinal adjustment steel 2 through the pre-biased limiting angle steel connecting surface 61.
参照图2、图3、图4和图5,可知,在使用时,将基座1沿支座偏移方向放置在支座7两侧。通过调节拧紧螺栓使纵向调节型钢2紧贴支座7上钢板,纵向调节型钢2顶面水平且达到相对标高。两侧基座限位钢板14通过螺栓与两侧基座1连接,横向基座限位钢板41内侧贴紧支座7螺栓腿。纵向基座限位钢板31通过螺栓与横向基座限位钢板4相连,紧贴支座7螺栓腿。纵向限位型钢3通过螺栓安装至纵向调节型钢2的顶板,纵向限位型钢3内侧贴在支座7上面板边,保证支座7上钢板沿支座7中心线预偏方向偏移。纵向限位型钢3通过螺栓与横向限位型钢4相连,纵向限位型钢3压住支座7上面板顶面后,对支座7进行解锁,防止上面板水平浮动。纵向调节型钢2上在支座7预偏反方向一端通过螺栓安装预偏传动角钢5,安装前拧下预偏传动螺栓53,将预偏传动角钢限位面52面紧贴支座7上钢板侧面。纵向调节型钢2上在支座7预偏方向一端安装预偏限位角钢6,通过量测工具量取预偏量位置,通过螺栓固定预偏限位角钢6的预偏限位角钢限位面62与预偏位置在同一断面。通过扭动预偏动力螺栓53推动支座7上钢板至预偏限位角钢限位面62,精准调节球形钢支座7预偏量。调节完毕后及时连接、固定上下钢板。Referring to Figures 2, 3, 4 and 5, it can be seen that when in use, the base 1 is placed on both sides of the support 7 along the support offset direction. The longitudinal adjustment steel 2 is adjusted and tightened by adjusting the bolts to make it close to the upper steel plate of the support 7, and the top surface of the longitudinal adjustment steel 2 is horizontal and reaches the relative elevation. The base limit steel plates 14 on both sides are connected to the bases 1 on both sides by bolts, and the inner side of the transverse base limit steel plate 41 is close to the bolt legs of the support 7. The longitudinal base limit steel plate 31 is connected to the transverse base limit steel plate 4 by bolts and is close to the bolt legs of the support 7. The longitudinal limit steel 3 is installed to the top plate of the longitudinal adjustment steel 2 by bolts, and the inner side of the longitudinal limit steel 3 is attached to the upper panel edge of the support 7 to ensure that the upper steel plate of the support 7 is offset along the pre-biased direction of the center line of the support 7. The longitudinal limit steel 3 is connected to the transverse limit steel 4 by bolts. After the longitudinal limit steel 3 presses the top surface of the upper panel of the support 7, the support 7 is unlocked to prevent the upper panel from floating horizontally. On the longitudinal adjustment steel 2, install the pre-bias transmission angle steel 5 by bolts at one end in the opposite direction of the pre-bias of the support 7. Before installation, unscrew the pre-bias transmission bolt 53, and make the pre-bias transmission angle steel limit surface 52 close to the side of the steel plate on the support 7. On the longitudinal adjustment steel 2, install the pre-bias limit angle steel 6 at one end in the pre-bias direction of the support 7, measure the pre-bias position by measuring tools, and fix the pre-bias limit angle steel limit surface 62 of the pre-bias limit angle steel 6 by bolts so that it is in the same section as the pre-bias position. Push the steel plate on the support 7 to the pre-bias limit angle steel limit surface 62 by twisting the pre-bias power bolt 53, and accurately adjust the pre-bias of the spherical steel support 7. After the adjustment is completed, connect and fix the upper and lower steel plates in time.
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本实用新型。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本实用新型中所定义的一般原理可以在不脱离本实用新型的精神或范围的情况下,在其它实施例中实现。因此,本实用新型将不会被限制于本文所示的这些实施例,而是要符合与实用新型所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined in the present invention may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed in the present invention.
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