CN221797935U - Corduroy fabric embossing device - Google Patents

Abstract

The application relates to the technical field of embossing of clothing fabrics, in particular to a corduroy fabric embossing device which comprises a base, a collecting box placed at the top end of the base, a blanking mechanism arranged on the top end of the base, four vertical rods fixed at the top end of the base, a transverse plate fixed at the top end of the vertical rods and an embossing mechanism arranged at the bottom end of the transverse plate, wherein the collecting box is arranged on the top end of the base; the blanking mechanism comprises a blanking assembly arranged at the top end of the base and a placing plate arranged on the blanking assembly. This corduroy surface fabric embossing apparatus through being equipped with feed mechanism on the top of base, can carry out automatic unloading after accomplishing the surface fabric suppression, need not artifical manual collection to make the staff only need lay the surface fabric on placing can, saved staff's work load, through being equipped with embossing mechanism in the bottom of diaphragm, can conveniently change the embossing plate, thereby realize a machine suppression multiple pattern, increased embossing apparatus's application scope.

Description

Corduroy fabric embossing device

Technical Field

The present application relates to the technical field of embossing clothing fabrics, and in particular to a corduroy fabric embossing device.

Background Art

Corduroy is a cotton fabric with cut weft pile and vertical pile strips on the surface. It is named because the pile strips of corduroy are similar to the core of a wick. The raw material of corduroy is mainly cotton, and it can also be blended with chemical fibers such as polyester, acrylic, and spandex. It is characterized by thick texture, soft touch, and good warmth retention. It is suitable for making autumn and winter outerwear, shoe and hat fabrics, and curtains, drapes, sofa fabrics and other decorative items; the processing of clothing fabrics generally adopts methods such as stacking, gathering, layering, bumps, pleats, and wrinkles. The fabric embossing process deforms the morphological characteristics of the original material, changes the original surface morphology of the material, forms a three-dimensional effect, and has a strong sense of touch, which is widely welcomed in the market.

For example, a fabric embossing device is disclosed in a Chinese patent (CN220183610U), which includes a workbench, both sides of the top of the workbench are fixedly connected to a gantry, one side of the gantry is fixedly installed with a driving motor, the output shaft of the driving motor is fixedly equipped with a reducer, the output shaft of the reducer is fixedly connected to a rotating rod, one end of the rotating rod is movably assembled on the side wall of the gantry through a bearing, and the end of the rotating rod is rotatably connected to a small gear, the small gear is meshed with a large gear, the central axis of the large gear is fixedly connected to an embossing roller, an extrusion roller is provided above the embossing roller, and both ends of the extrusion roller are mounted on the gantry; the device fixes the fabric to be processed by the extrusion roller, and uses the embossing roller to uniformly roll the fabric surface. Compared with traditional mold embossing, the rolling embossing has a larger area and a more uniform embossing effect, which is conducive to improving the embossing forming effect of the fabric.

The above scheme also has the following technical defects: the above scheme is not convenient for automatic unloading of fabrics; after embossing the fabrics, the fabrics stay on the workbench, and the staff are required to manually clean the fabrics and replace the next one; the staff are required to turn around and move frequently, which increases the workload of the staff and reduces the work efficiency. Based on this, a corduroy fabric embossing device is proposed.

Utility Model Content

In view of the deficiencies in the prior art, the present application provides a corduroy fabric embossing device, which has the advantages of convenient automatic unloading of fabrics, and solves the problem that the fabrics are not convenient for automatic unloading.

To achieve the above-mentioned purpose, the present application provides the following technical solutions: a corduroy fabric embossing device, comprising a base, a collecting box placed on the top of the base, a material unloading mechanism installed on the top of the base, four vertical rods fixed on the top of the base, a horizontal plate fixed on the top of the vertical rods, and an embossing mechanism installed on the bottom of the horizontal plate;

The unloading mechanism comprises an unloading assembly mounted on the top of the base, a placement plate mounted on the unloading assembly, two fixing plates fixed on the placement plate, and a clamping assembly mounted on the fixing plate;

The embossing mechanism includes a second hydraulic cylinder fixed at the bottom end of the transverse plate, two telescopic rods fixed at the bottom end of the transverse plate, a movable plate fixed at the bottom end of the second hydraulic cylinder, an embossing plate placed at the bottom end of the movable plate, and a mounting assembly mounted on the embossing plate.

The above technical solution can facilitate the replacement of the embossing plate and the cutting of the fabric.

Furthermore, the material unloading assembly includes a first hydraulic cylinder hinged to the top of the base and a support rod fixed to the top of the base.

By adopting the technical solution, the fabric can be automatically unloaded.

Furthermore, the clamping assembly includes a motor fixed on the top of the fixing plate, a screw fixed on the motor output shaft, a sleeve threadedly connected to the outer surface of the screw, a clamping plate fixed at the bottom end of the sleeve, and two sliding rods fixed on the top of the clamping plate.

The above technical solution is adopted to facilitate clamping of the fabric, thereby avoiding misalignment during embossing.

Furthermore, the mounting assembly includes a mounting block fixed on the top of the embossed plate, a limiting rod slidably connected to the inside of the mounting block, a baffle fixed on the outer surface of the limiting rod, and a spring sleeved on the outer surface of the limiting rod.

The above technical solution makes it easy to replace the embossing plate, thereby embossing different patterns.

Furthermore, the top end of the first hydraulic cylinder and the top end of the support rod are both hinged to the bottom end of the placement plate, and the screw rod penetrates to the bottom end of one side of the fixed plate and is rotationally connected thereto.

The above technical solution is adopted to facilitate the placement plate to be tilted.

Furthermore, a sliding groove is provided inside the fixing plate, and the sliding rod slides in the sliding groove.

By adopting the above technical solution, the fabric can be clamped by the clamping plate.

Furthermore, a mounting groove is provided inside the mounting block, and the limiting rod slides in the limiting groove.

The above technical solution is adopted to facilitate the installation of the limit rod, the baffle and the spring.

Furthermore, the movable plate is provided with limit grooves on the left and right sides, and the limit rod slides in the limit grooves.

By adopting the above technical solution, the embossed plate can be fixed by the limiting rod abutting against the limiting groove.

Compared with the prior art, the technical solution of this application has the following beneficial effects:

1. The corduroy fabric embossing device is provided with a feeding mechanism at the top of the base, which can automatically feed the fabric after the fabric is pressed, without the need for manual collection of the fabric, so that the staff only needs to lay the fabric on the placement, saving the workload of the staff.

2. The corduroy fabric embossing device is provided with an embossing mechanism at the bottom end of the horizontal plate, so that the embossing plate can be easily replaced, so that one machine can emboss multiple patterns, thereby increasing the application range of the embossing device.

BRIEF DESCRIPTION OF THE DRAWINGS

Figure 1 is a schematic diagram of the structure of this application;

FIG2 is a schematic structural diagram of the material unloading mechanism of the present application;

FIG3 is a schematic diagram of the three-dimensional structure of a partial structure of the material unloading mechanism of the present application;

FIG. 4 is a schematic diagram of the structure of the embossing mechanism of the present application.

In the figure: 1. base; 2. collecting box; 3. unloading mechanism; 301. first hydraulic cylinder; 302. supporting rod; 303. placing plate; 304. fixing plate; 305. motor; 306. screw; 307. sleeve; 308. clamping plate; 309. sliding rod; 4. vertical rod; 5. horizontal plate; 6. embossing mechanism; 601. second hydraulic cylinder; 602. telescopic rod; 603. moving plate; 604. embossing plate; 605. mounting block; 606. limiting rod; 607. baffle; 608. spring.

DETAILED DESCRIPTION

The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

Please refer to Figure 1. A corduroy fabric embossing device in this embodiment includes a base 1, a collecting box 2 placed on the top of the base 1, a feeding mechanism 3 installed on the top of the base 1, four vertical rods 4 fixed to the top of the base 1, a horizontal plate 5 fixed to the top of the vertical rods 4 and an embossing mechanism 6 installed at the bottom of the horizontal plate 5.

The unloading mechanism 3 in this embodiment is used to clamp the fabric and drive the fabric to be unloaded, the collecting box 2 is used to collect the fabric, and the embossing mechanism 6 is used to emboss the fabric, and it is convenient to replace the embossing plate 604.

Please refer to Figures 1-3. In order to automatically unload the fabric, the unloading mechanism 3 in this embodiment includes an unloading assembly installed on the top of the base 1, a placement plate 303 installed on the unloading assembly, two fixed plates 304 fixed on the placement plate 303, and a clamping assembly installed on the fixed plate 304. The unloading assembly includes a first hydraulic cylinder 301 hinged on the top of the base 1 and a support rod 302 fixed on the top of the base 1. The clamping assembly includes a motor 305 fixed on the top of the fixed plate 304, and a motor 306 fixed on the fixed plate 306. The screw 306 on the output shaft of the motor 305, the sleeve 307 threadedly connected to the outer surface of the screw 306, the clamping plate 308 fixed at the bottom end of the sleeve 307 and the two sliding rods 309 fixed at the top end of the clamping plate 308, the top end of the first hydraulic cylinder 301 and the top end of the support rod 302 are hinged to the bottom end of the placement plate 303, the screw 306 penetrates to the bottom end of one side of the fixed plate 304 and is rotatably connected thereto, and a sliding groove is opened inside the fixed plate 304, and the sliding rod 309 slides in the sliding groove.

The unloading mechanism 3 in this embodiment can drive the placement plate 303 to tilt by extending the first hydraulic cylinder 301, so that the fabric falls under the action of gravity. The motor 305 is used to drive the screw 306 to rotate, and the screw 306 is used to drive the sleeve 307 and the clamping plate 308 to move up and down, and the clamping plate 308 is used to clamp the fabric.

It should be noted that the support rod 302 is used to support the placement plate 303, the sliding rod 309 is used to prevent the clamping plate 308 and the sleeve 307 from rotating along with the screw rod 306, and the placement plate 303 is used to place fabrics.

Please refer to Figures 1 and 4. In order to facilitate embossing of fabrics and replacement of embossing plates 604, the embossing mechanism 6 in this embodiment includes a second hydraulic cylinder 601 fixed at the bottom end of the horizontal plate 5, two telescopic rods 602 fixed at the bottom end of the horizontal plate 5, a movable plate 603 fixed at the bottom end of the second hydraulic cylinder 601, an embossing plate 604 placed at the bottom end of the movable plate 603, and a mounting assembly installed on the embossing plate 604. The mounting assembly includes a mounting block 605 fixed at the top of the embossing plate 604, a limiting rod 606 slidably connected to the inside of the mounting block 605, a baffle 607 fixed to the outer surface of the limiting rod 606, and a spring 608 sleeved on the outer surface of the limiting rod 606. A mounting groove is provided inside the mounting block 605, and the limiting rod 606 slides in the limiting groove. Limiting grooves are provided on the left and right sides of the movable plate 603, and the limiting rod 606 slides in the limiting groove.

The embossing mechanism 6 in this embodiment drives the movable plate 603 to move up and down through the second hydraulic cylinder 601, and the movable plate 603 drives the embossing plate 604 to move. The embossing plate 604 embosses the fabric. The limiting rod 606 fixes the embossing plate 604 by abutting against the limiting groove. The baffle 607 cooperates with the mounting block 605 to compress the spring 608.

It should be noted that the bottom end of the telescopic rod 602 is fixed to the bottom end of the movable plate 603, and a handle is fixed to one end of the limit rod 606, which is used to facilitate the movement of the limit rod 606, and the spring 608 is used for deformation recovery to drive the limit rod 606 to reset.

The working principle of the above embodiment is:

(1) Place the corduroy fabric on the placement plate 303, start the motor 305, the motor 305 drives the screw 306 to rotate, the screw 306 drives the sleeve 307 and the clamping plate 308 to move downward, the clamping plate 308 clamps the fabric, start the second hydraulic cylinder 601, the second hydraulic cylinder 601 drives the movable plate 603 and the embossing plate 604 to move downward, the movable plate 603 drives the telescopic rod 602 to extend, the embossing plate 604 embosses the fabric, when the fabric is embossed, the second hydraulic cylinder 601 drives the embossing plate 604 to move upward to reset, start the first hydraulic cylinder 301, the first hydraulic cylinder 301 drives the placement plate 303 to tilt, when the placement plate 303 tilts to a certain angle, turn off the first hydraulic cylinder 301, start the motor 305, the motor 305 drives the clamping plate 308 to move upward, the clamping plate 308 is separated from the fabric, and the fabric falls into the collection box 2 under the action of gravity.

Claims (8)

1. A corduroy fabric embossing device, characterized in that it comprises a base (1), a collecting box (2) placed on the top of the base (1), a material unloading mechanism (3) installed on the top of the base (1), four vertical rods (4) fixed on the top of the base (1), a horizontal plate (5) fixed on the top of the vertical rods (4), and an embossing mechanism (6) installed on the bottom of the horizontal plate (5); The material unloading mechanism (3) comprises a material unloading component mounted on the top of the base (1), a placement plate (303) mounted on the material unloading component, two fixing plates (304) fixed on the placement plate (303), and a clamping component mounted on the fixing plate (304); The embossing mechanism (6) comprises a second hydraulic cylinder (601) fixed to the bottom end of the transverse plate (5), two telescopic rods (602) fixed to the bottom end of the transverse plate (5), a movable plate (603) fixed to the bottom end of the second hydraulic cylinder (601), an embossing plate (604) placed at the bottom end of the movable plate (603), and a mounting assembly mounted on the embossing plate (604). 2. A corduroy fabric embossing device according to claim 1, characterized in that: the material discharge assembly comprises a first hydraulic cylinder (301) hinged to the top of the base (1) and a support rod (302) fixed to the top of the base (1). 3. A corduroy fabric embossing device according to claim 2, characterized in that: the clamping assembly includes a motor (305) fixed to the top of the fixing plate (304), a screw (306) fixed on the output shaft of the motor (305), a sleeve (307) threadedly connected to the outer surface of the screw (306), a clamping plate (308) fixed to the bottom end of the sleeve (307) and two sliding rods (309) fixed to the top of the clamping plate (308). 4. A corduroy fabric embossing device according to claim 1, characterized in that: the mounting assembly includes a mounting block (605) fixed on the top of the embossing plate (604), a limiting rod (606) slidably connected to the inside of the mounting block (605), a baffle (607) fixed to the outer surface of the limiting rod (606), and a spring (608) sleeved on the outer surface of the limiting rod (606). 5. A corduroy fabric embossing device according to claim 3, characterized in that: the top end of the first hydraulic cylinder (301) and the top end of the support rod (302) are both hinged to the bottom end of the placement plate (303), and the screw rod (306) passes through the bottom end of one side of the fixed plate (304) and is rotatably connected thereto. 6. The corduroy fabric embossing device according to claim 3, characterized in that a slide groove is provided inside the fixing plate (304), and the sliding rod (309) slides in the slide groove. 7. The corduroy fabric embossing device according to claim 4, characterized in that: a mounting groove is provided inside the mounting block (605), and the limiting rod (606) slides in the limiting groove. 8. The corduroy fabric embossing device according to claim 4, characterized in that: the movable plate (603) is provided with limit grooves on both sides thereof, and the limit rod (606) slides in the limit grooves.