CN221796555U - Cable looping equipment - Google Patents
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Abstract
Description
技术领域Technical Field
本实用新型涉及电缆成圈技术领域,具体为一种电缆成圈设备。The utility model relates to the technical field of cable coiling, in particular to a cable coiling device.
背景技术Background Art
电缆是由一根或多根相互绝缘的导体和外包绝缘保护层制成的导线,敷设于地下、空中等,电力电缆主要用于电能的输送和分配;控制电缆主要用于测量、保护、控制等线路,在电缆的生产过程中,需要使用电缆成圈设备来对一定长度的电缆进行收卷,以便于后续的运输和销售。A cable is a wire made of one or more mutually insulated conductors and an outer insulating protective layer, which is laid underground, in the air, etc. Power cables are mainly used for the transmission and distribution of electric energy; control cables are mainly used for measurement, protection, control and other lines. In the cable production process, cable coiling equipment is required to reel a certain length of cable for subsequent transportation and sales.
中国授权的公开号为CN220131569U,名为一种电缆成圈机的专利,该装置包括机架和卷盘,所述的卷盘上设置有轴孔;还包括:收卷装置,所述的收卷装置包括转动件和电机,所述的转动件连接轴孔;其中,所述的转动件包括补偿组件和主轴,所述的主轴一端连接电机,另一端贯穿机架连接卷盘,所述的补偿组件周向设置在主轴外侧,并在主轴连接卷盘时紧抵轴孔壁面;收卷装置控制收卷线缆,根据补偿组件、主轴与连接孔之间的松紧变化实现拆装和运行的作用。The publication number authorized by China is CN220131569U, and the patent is named a cable coiling machine. The device includes a frame and a reel, and the reel is provided with an axial hole; it also includes: a winding device, the winding device includes a rotating part and a motor, and the rotating part is connected to the axial hole; wherein, the rotating part includes a compensation component and a main shaft, one end of the main shaft is connected to the motor, and the other end passes through the frame to connect the reel, the compensation component is circumferentially arranged on the outside of the main shaft, and is tightly against the wall of the axial hole when the main shaft is connected to the reel; the winding device controls the winding cable, and realizes the functions of disassembly and operation according to the changes in tightness between the compensation component, the main shaft and the connecting hole.
上述装置虽然能根据补偿组件、主轴与连接孔之间的松紧变化实现拆装和运行,但是该装置在使用时还存在一些问题:Although the above device can be disassembled and operated according to the tightness changes between the compensation component, the main shaft and the connecting hole, there are still some problems when using the device:
1.该装置不具备可平移的放线机构,使用该装置卷线时,线缆始终在卷盘的一个位置缠绕,很容易使得线卷呈两端细中间粗的纺锤状,不仅影响到线卷外观,减少了缠绕长度,线卷还很容易发生散乱。1. The device does not have a movable pay-off mechanism. When the device is used to reel the cable, the cable is always wound at one position on the reel, which can easily make the cable reel spindle-shaped with thin ends and thick middle. This not only affects the appearance of the cable reel and reduces the winding length, but also makes the cable reel easily become scattered.
2.该装置通过不可拆卸的卷盘进行收线,不能够将卷好的线缆直接取下,因此每收一卷线缆都需要消耗一个卷盘,造成了较大的物料浪费。2. The device uses a non-detachable reel to reel in the cable, and the reeled cable cannot be directly removed. Therefore, each reel required for reeling in a roll of cable results in a large waste of materials.
针对上述情况,在现有的电缆成圈设备基础上进行技术创新。In view of the above situation, technical innovation is carried out on the basis of the existing cable coiling equipment.
实用新型内容Utility Model Content
本实用新型的目的在于提供一种电缆成圈设备,以解决上述背景技术中提出的问题。The purpose of the utility model is to provide a cable coiling device to solve the problems raised in the above background technology.
为实现上述目的,本实用新型提供如下技术方案:一种电缆成圈设备,包括立架和底座,所述立架的一侧转动连接有卷辊,且立架远离卷辊的一侧固定有伺服电机,所述立架的顶端固定有电动推杆,且电动推杆的顶端固定有导轨,所述伺服电机的一端固定有伸缩端,且伸缩端远离电动推杆的一侧固定有放线部,所述放线部的内侧顶端转动连接有滑轮一,且放线部的内侧底端转动连接有滑轮二,所述底座固定于立架的底部。To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a cable coiling device, comprising a stand and a base, one side of the stand is rotatably connected to a winding roller, and a servo motor is fixed to the side of the stand away from the winding roller, an electric push rod is fixed to the top of the stand, and a guide rail is fixed to the top of the electric push rod, a telescopic end is fixed to one end of the servo motor, and a wire-releasing part is fixed to the side of the telescopic end away from the electric push rod, the inner top end of the wire-releasing part is rotatably connected to pulley one, and the inner bottom end of the wire-releasing part is rotatably connected to pulley two, and the base is fixed to the bottom of the stand.
进一步的,所述卷辊的外部固定有限位片一,且卷辊的末端固定有螺纹杆。Furthermore, a limiting plate is fixed on the outside of the roller, and a threaded rod is fixed on the end of the roller.
进一步的,所述螺纹杆的中轴线与卷辊的中轴线相重合,且螺纹杆的外部设置有限位片二。Furthermore, the central axis of the threaded rod coincides with the central axis of the roller, and a second limiting plate is provided on the outside of the threaded rod.
进一步的,所述限位片二的顶端开设有卡槽,且限位片二的一侧设置有手拧螺母。Furthermore, a slot is provided at the top of the second limiting plate, and a hand-tightened nut is provided at one side of the second limiting plate.
进一步的,所述底座的底单左右两侧均设置有支撑组件,且支撑组件包括支撑脚和吸盘,所述支撑脚的底端固定有吸盘。Furthermore, support components are provided on both left and right sides of the bottom sheet of the base, and the support components include support feet and suction cups, and the suction cups are fixed to the bottom ends of the support feet.
与现有技术相比,本实用新型的有益效果是:该装置设置有可往复活动的送线机构,其能够在该装置进行卷线时避免线缆全部绕在一处,使得线缆卷绕的更加均匀,同时改装自设置有便捷的线缆分离取出机构,线缆卷绕完成后能够将成卷的线缆直接取下,从而实现卷缆机构的重复使用,减少了物料的浪费。Compared with the prior art, the beneficial effect of the utility model is that the device is provided with a reciprocating wire feeding mechanism, which can avoid all the cables being wound in one place when the device is winding the cables, so that the cables are wound more evenly. At the same time, it is modified to be provided with a convenient cable separation and removal mechanism, and the rolled cables can be directly removed after the cable winding is completed, thereby realizing the reuse of the cable winding mechanism and reducing material waste.
1.本实用新型通过卷辊、伺服电机、电动推杆、导轨、伸缩端、放线部、滑轮一和滑轮二的设置,伺服电机的输出端与卷辊相连接,其能够带动卷辊旋转,从而对线缆进行卷绕,电动推杆能够带动伸缩端沿着导轨往复运动,伸缩端与导轨滑动连接,使用者可将线缆穿过滑轮一与滑轮二之间,卷绕时,电动推杆带动伸缩端不断缓慢的往复运动,从而使得线缆能够更加均匀的缠绕在卷辊上,同时该装置采用滑轮一和滑轮二放线,有效减少了放线机构与电缆之间的摩擦,降低了卷绕时产生的磨损,导轨则能够承担卷绕时线缆对电动推杆的轴向径向拉扯力,避免电动推杆出现伸缩不畅,伺服电机可通过使用需要来设置转速,通过上述结构,能够在该装置进行卷线时避免线缆全部绕在一处,使得线缆卷绕的更加均匀。The guide rail can bear the axial and radial pulling force of the cable on the electric push rod during winding, so as to avoid the electric push rod from extending and retracting smoothly. The servo motor can set the speed according to the needs of use. Through the above structure, it is possible to avoid that all the cables are wound in one place when the device is winding, so that the cable winding is more uniform.
2.本实用新型通过螺纹杆、限位片二、卡槽和手拧螺母的设置,手拧螺母与螺纹杆螺纹连接,当该装置卷绕完成时,使用者可旋转手拧螺母,将手拧螺母从螺纹杆上拆除,此时使用者可取下限位片二,线缆也会与卡槽分离,使用者可使用缠绕膜包裹住卷好的线缆外部,再将线缆圈沿着卷辊取下,取下后使用者可将限位片二与手拧螺母安装回原位,此时限位片一、卷辊和限位片二再次构成一个收线辊结构,使用者可使用该装置进行下一次收卷,通过上述结构,能够将成卷的线缆直接取下,从而实现卷缆机构的重复使用,减少了物料的浪费。2. The utility model is provided with a threaded rod, a limit plate 2, a slot and a hand-tightening nut. The hand-tightening nut is threadedly connected to the threaded rod. When the device is wound, the user can rotate the hand-tightening nut to remove the hand-tightening nut from the threaded rod. At this time, the user can remove the limit plate 2, and the cable will also be separated from the slot. The user can use the winding film to wrap the outside of the rolled cable, and then remove the cable loop along the winding roller. After removal, the user can install the limit plate 2 and the hand-tightening nut back to their original positions. At this time, the limit plate 1, the winding roller and the limit plate 2 once again form a winding roller structure. The user can use the device for the next winding. Through the above structure, the rolled cable can be directly removed, thereby realizing the reuse of the cable winding mechanism and reducing material waste.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型一种电缆成圈设备的正视结构示意图;FIG1 is a schematic diagram of the front view of a cable coiling device according to the present invention;
图2为本实用新型一种电缆成圈设备的电动推杆、导轨、伸缩端、放线部、滑轮一和滑轮二局部正视放大结构示意图;FIG2 is a partial front view of an enlarged structural diagram of an electric push rod, a guide rail, a telescopic end, a wire-releasing part, a pulley 1 and a pulley 2 of a cable coiling device of the utility model;
图3为本实用新型一种电缆成圈设备的卷辊、限位片二和卡槽局部侧视放大结构示意图。Fig. 3 is a partial side view of an enlarged structure diagram of a winding roller, a second limiting plate and a clamping slot of a cable coiling device of the utility model.
图中:1、立架;2、卷辊;3、伺服电机;4、电动推杆;5、导轨;6、伸缩端;7、放线部;8、滑轮一;9、滑轮二;10、底座;11、限位片一;12、螺纹杆;13、限位片二;14、卡槽;15、手拧螺母;16、支撑组件;1601、支撑脚;1602、吸盘。In the figure: 1. stand; 2. winding roller; 3. servo motor; 4. electric push rod; 5. guide rail; 6. telescopic end; 7. wire-releasing part; 8. pulley 1; 9. pulley 2; 10. base; 11. limit plate 1; 12. threaded rod; 13. limit plate 2; 14. slot; 15. hand-tightening nut; 16. support assembly; 1601. support foot; 1602. suction cup.
具体实施方式DETAILED DESCRIPTION
以下结合附图1-3对本实用新型的原理和特征进行描述,所举实例只用于解释本实用新型,并非用于限定本实用新型的范围。在下列段落中参照附图以举例方式更具体地描述本实用新型。根据下面说明和权利要求书,本实用新型的优点和特征将更清楚。需说明的是,附图均采用非常简化的形式且均使用非精准的比例,仅用以方便、明晰地辅助说明本实用新型实施例的目的。The principles and features of the present invention are described below in conjunction with Figures 1-3. The examples given are only used to explain the present invention and are not used to limit the scope of the present invention. The present invention is described in more detail in the following paragraphs by way of example with reference to the accompanying drawings. The advantages and features of the present invention will become clearer according to the following description and claims. It should be noted that the drawings are all in a very simplified form and are not in precise proportions, and are only used to conveniently and clearly assist in explaining the purpose of the embodiments of the present invention.
需要说明的是,当组件被称为“固定于”另一个组件,它可以直接在另一个组件上或者也可以存在居中的组件。当一个组件被认为是“连接”另一个组件,它可以是直接连接到另一个组件或者可能同时存在居中组件。当一个组件被认为是“设置于”另一个组件,它可以是直接设置在另一个组件上或者可能同时存在居中组件。本文所使用的术语“垂直的”、“水平的”、“左”、“右”以及类似的表述只是为了说明的目的。It should be noted that when a component is referred to as being "fixed to" another component, it may be directly on the other component or there may also be a component centered. When a component is considered to be "connected to" another component, it may be directly connected to the other component or there may also be a component centered. When a component is considered to be "set on" another component, it may be directly set on the other component or there may also be a component centered. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.
除非另有定义,本文所使用的所有的技术和科学术语与属于本实用新型的技术领域的技术人员通常理解的含义相同。本文中在本实用新型的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本实用新型。本文所使用的术语“及/或”包括一个或多个相关的所列项目的任意的和所有的组合。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art in the technical field of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and/or" used herein includes any and all combinations of one or more related listed items.
如图1和图2所示,一种电缆成圈设备,包括立架1和底座10,立架1的一侧转动连接有卷辊2,且立架1远离卷辊2的一侧固定有伺服电机3,立架1的顶端固定有电动推杆4,且电动推杆4的顶端固定有导轨5,伺服电机3的一端固定有伸缩端6,且伸缩端6远离电动推杆4的一侧固定有放线部7,放线部7的内侧顶端转动连接有滑轮一8,且放线部7的内侧底端转动连接有滑轮二9,底座10固定于立架1的底部,伺服电机3的输出端与卷辊2相连接,其能够带动卷辊2旋转,从而对线缆进行卷绕,电动推杆4能够带动伸缩端6沿着导轨5往复运动,伸缩端6与导轨5滑动连接,使用者可将线缆穿过滑轮一8与滑轮二9之间,卷绕时,电动推杆4带动伸缩端6不断缓慢的往复运动,从而使得线缆能够更加均匀的缠绕在卷辊2上,同时该装置采用滑轮一8和滑轮二9放线,有效减少了放线机构与电缆之间的摩擦,降低了卷绕时产生的磨损,导轨5则能够承担卷绕时线缆对电动推杆4的轴向径向拉扯力,避免电动推杆4出现伸缩不畅,伺服电机3可通过使用需要来设置转速,通过上述结构,能够在该装置进行卷线时避免线缆全部绕在一处,使得线缆卷绕的更加均匀。As shown in Figures 1 and 2, a cable coiling device includes a stand 1 and a base 10, one side of the stand 1 is rotatably connected to a winding roller 2, and a servo motor 3 is fixed to the side of the stand 1 away from the winding roller 2, an electric push rod 4 is fixed to the top of the stand 1, and a guide rail 5 is fixed to the top of the electric push rod 4, one end of the servo motor 3 is fixed to a telescopic end 6, and a wire-releasing part 7 is fixed to the side of the telescopic end 6 away from the electric push rod 4, the inner top end of the wire-releasing part 7 is rotatably connected to a pulley 1 8, and the inner bottom end of the wire-releasing part 7 is rotatably connected to a pulley 2 9, the base 10 is fixed to the bottom of the stand 1, the output end of the servo motor 3 is connected to the winding roller 2, which can drive the winding roller 2 to rotate, thereby winding the cable, and the electric push rod 4 can drive the telescopic end 6 The telescopic end 6 reciprocates along the guide rail 5, and is slidably connected to the guide rail 5. The user can pass the cable through between pulley 1 8 and pulley 2 9. During winding, the electric push rod 4 drives the telescopic end 6 to continuously and slowly reciprocate, so that the cable can be more evenly wound around the winding roller 2. At the same time, the device uses pulley 1 8 and pulley 2 9 to pay out the cable, which effectively reduces the friction between the pay-out mechanism and the cable, and reduces the wear generated during winding. The guide rail 5 can bear the axial and radial pulling force of the cable on the electric push rod 4 during winding, thereby avoiding poor telescopic extension of the electric push rod 4. The servo motor 3 can set the speed according to usage needs. Through the above structure, it is possible to avoid all the cables being wound in one place when the device is winding, so that the cable winding is more even.
如图1和图3所示,卷辊2的外部固定有限位片一11,且卷辊2的末端固定有螺纹杆12,螺纹杆12的中轴线与卷辊2的中轴线相重合,且螺纹杆12的外部设置有限位片二13,限位片二13的顶端开设有卡槽14,且限位片二13的一侧设置有手拧螺母15,底座10的底单左右两侧均设置有支撑组件16,且支撑组件16包括支撑脚1601和吸盘1602,支撑脚1601的底端固定有吸盘1602,当该装置卷绕完成时,使用者可旋转手拧螺母15,将手拧螺母15从螺纹杆12上拆除,此时使用者可取下限位片二13,线缆也会与卡槽14分离,使用者可使用缠绕膜包裹住卷好的线缆外部,再将线缆圈沿着卷辊2取下,取下后使用者可将限位片二13与手拧螺母15安装回原位,此时限位片一11、卷辊2和限位片二13再次构成一个收线辊结构,使用者可使用该装置进行下一次收卷,通过上述结构,能够将成卷的线缆直接取下,从而实现卷缆机构的重复使用,减少了物料的浪费。As shown in Figures 1 and 3, a limiting piece 11 is fixed to the outside of the winding roller 2, and a threaded rod 12 is fixed to the end of the winding roller 2, the central axis of the threaded rod 12 coincides with the central axis of the winding roller 2, and a limiting piece 13 is arranged on the outside of the threaded rod 12, a slot 14 is provided at the top of the limiting piece 13, and a hand nut 15 is provided on one side of the limiting piece 13, and support components 16 are arranged on both sides of the bottom sheet of the base 10, and the support component 16 includes a supporting foot 1601 and a suction cup 1602, and the bottom end of the supporting foot 1601 is fixed with a suction cup 1602. When the device is wound, the user can rotate the hand Tighten the nut 15 and remove the hand-tightening nut 15 from the threaded rod 12. At this time, the user can remove the limit plate 2 13, and the cable will be separated from the slot 14. The user can use the winding film to wrap the outside of the rolled cable, and then remove the cable loop along the winding roller 2. After removal, the user can install the limit plate 2 13 and the hand-tightening nut 15 back to their original positions. At this time, the limit plate 1 11, the winding roller 2 and the limit plate 2 13 once again form a winding roller structure. The user can use the device for the next winding. Through the above structure, the rolled cable can be directly removed, thereby realizing the reuse of the cable winding mechanism and reducing material waste.
综上:在使用该电缆成圈设备时,首先使用者可将线缆的一端穿过滑轮一8和滑轮二9之间,并将其卡在限位片二13的卡槽14上,再开启伺服电机3,此时伺服电机3能够带动卷辊2对线缆进行卷绕,限位片一11和限位片二13能够将线卷限制在一定的宽度,避免线缆散乱,伺服电机3的输出端与卷辊2相连接,其能够带动卷辊2旋转,从而对线缆进行卷绕,电动推杆4能够带动伸缩端6沿着导轨5往复运动,伸缩端6与导轨5滑动连接,使用者可将线缆穿过滑轮一8与滑轮二9之间,卷绕时,电动推杆4带动伸缩端6不断缓慢的往复运动,从而使得线缆能够更加均匀的缠绕在卷辊2上,同时该装置采用滑轮一8和滑轮二9放线,有效减少了放线机构与电缆之间的摩擦,降低了卷绕时产生的磨损,导轨5则能够承担卷绕时线缆对电动推杆4的轴向径向拉扯力,避免电动推杆4出现伸缩不畅,伺服电机3可通过使用需要来设置转速,当该装置卷绕完成时,使用者可旋转手拧螺母15,将手拧螺母15从螺纹杆12上拆除,此时使用者可取下限位片二13,线缆也会与卡槽14分离,使用者可使用缠绕膜包裹住卷好的线缆外部,再将线缆圈沿着卷辊2取下,取下后使用者可将限位片二13与手拧螺母15安装回原位,此时限位片一11、卷辊2和限位片二13再次构成一个收线辊结构,使用者可使用该装置进行下一次收卷,这就是该电缆成圈设备的工作原理。In summary: when using the cable coiling device, the user can first pass one end of the cable through between pulley one 8 and pulley two 9, and clamp it on the card slot 14 of limit plate two 13, and then turn on the servo motor 3. At this time, the servo motor 3 can drive the winding roller 2 to wind the cable. The limit plate one 11 and the limit plate two 13 can limit the wire roll to a certain width to avoid the cable from being scattered. The output end of the servo motor 3 is connected to the winding roller 2, which can drive the winding roller 2 to rotate, so as to wind the cable. The electric push rod 4 can drive the telescopic end 6 to reciprocate along the guide rail 5. The telescopic end 6 is slidably connected to the guide rail 5. The user can pass the cable between pulley one 8 and pulley two 9. When winding, the electric push rod 4 drives the telescopic end 6 to reciprocate slowly, so that the cable can be more evenly wound around the winding roller 2. At the same time, the device adopts pulley one 8 and pulley two 9 to place The guide rail 5 can bear the axial and radial pulling force of the cable on the electric push rod 4 during winding, so as to avoid the electric push rod 4 from extending and retracting smoothly. The servo motor 3 can set the speed according to the needs of use. When the device is wound, the user can rotate the hand nut 15 to remove the hand nut 15 from the threaded rod 12. At this time, the user can remove the limit plate 2 13, and the cable will also be separated from the slot 14. The user can use the winding film to wrap the outside of the wound cable, and then remove the cable loop along the winding roller 2. After removal, the user can install the limit plate 2 13 and the hand nut 15 back to their original position. At this time, the limit plate 1 11, the winding roller 2 and the limit plate 2 13 once again form a take-up roller structure, and the user can use the device for the next reeling. This is the working principle of the cable coiling equipment.
以上,仅为本实用新型的较佳实施例而已,并非对本实用新型作任何形式上的限制;凡本行业的普通技术人员均可按说明书附图所示和以上而顺畅地实施本实用新型;但是,凡熟悉本专业的技术人员在不脱离本实用新型技术方案范围内,利用以上所揭示的技术内容而做出的些许更动、修饰与演变的等同变化,均为本实用新型的等效实施例;同时,凡依据本实用新型的实质技术对以上实施例所作的任何等同变化的更动、修饰与演变等,均仍属于本实用新型的技术方案的保护范围之内。The above are only preferred embodiments of the present invention and are not intended to limit the present invention in any form. Any ordinary technician in the industry can smoothly implement the present invention as shown in the drawings and above. However, any equivalent changes, modifications and evolutions made by technicians familiar with the profession without departing from the scope of the technical solution of the present invention using the technical content disclosed above are all equivalent embodiments of the present invention. At the same time, any equivalent changes, modifications and evolutions made to the above embodiments based on the essential technology of the present invention are still within the protection scope of the technical solution of the present invention.
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| CN202420572428.2U CN221796555U (en) | 2024-03-22 | 2024-03-22 | Cable looping equipment |
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