CN221796488U - Automatic material coiling device for sponge processing - Google Patents

Abstract

The utility model relates to the technical field of sponge processing, in particular to an automatic material rolling device for sponge processing, which comprises a shell, wherein a motor is arranged on the left side of the shell, a second rotating shaft is movably connected on the right side of the interior of the shell through a bearing, and a winding drum is arranged between the first rotating shaft and the second rotating shaft; the utility model discloses a winding drum winding device, including shell, infrared emitter, controller, buzzer alarm, the U type shell is installed to the inside bottom of shell, electric putter is installed to electric putter's up end, the left and right sides of U type shell is closely laminated with the inside wall of shell, infrared emitter and infrared receiver are installed respectively to the inside left and right sides of U type shell, the controller and the buzzer alarm of controlling the distribution are installed to the lower terminal surface of U type shell, be electric connection between infrared emitter, infrared receiver, controller and the buzzer alarm, and then the device conveniently monitors the sponge thickness of winding drum outer wall rolling and in time reminds the staff to change the winding drum to the sponge to the convenience detects the sponge of different winding thickness.

Description

Automatic material coiling device for sponge processing

Technical Field

The utility model relates to the technical field of sponge processing, in particular to an automatic material coiling device for sponge processing.

Background Art

Sponge is a porous material with good water absorption and can be used to clean items. Commonly used sponges are made of wood cellulose fibers or foamed plastic polymers. Due to the large size of sponges, they are not convenient to transport and use. In order to facilitate transportation, they are usually rolled up to reduce the volume of the sponge material.

In the existing automatic winding device for sponge processing, an operator is required to monitor the winding thickness of the sponge during the sponge winding process. When the wound sponge reaches the required thickness, the winding mechanism is manually judged and controlled to stop winding and replace the winding drum. However, if the staff fails to discover it in time, the problem of excessive winding thickness is likely to occur. Therefore, it is necessary to propose an automatic winding device for sponge processing to solve the above-mentioned problem.

Summary of the invention

The utility model aims to provide an automatic winding device for sponge processing, which has the characteristics of conveniently monitoring the thickness of the sponge rolled on the outer wall of the winding drum and timely reminding the staff to replace the winding drum, and conveniently detecting sponges with different rolling thicknesses.

To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automatic material rolling device for sponge processing, comprising a shell, a motor is installed on the left side of the shell, a first rotating shaft is detachably connected to the output end of the motor, the right end of the first rotating shaft passes through and extends to the inside of the shell, a second rotating shaft is movably connected to the right side of the inside of the shell through a bearing, and a winding drum is installed between the first rotating shaft and the second rotating shaft;

An electric push rod is installed at the inner bottom end of the shell, and a U-shaped shell is installed on the upper end surface of the electric push rod. The left and right sides of the U-shaped shell are tightly fitted with the inner wall of the shell. An infrared transmitter and an infrared receiver are installed on the left and right sides of the U-shaped shell respectively. A controller and a buzzer alarm are installed on the left side of the electric push rod and distributed on the left and right sides. The infrared transmitter, infrared receiver, controller and buzzer alarm are all electrically connected.

In order to facilitate the sponge winding and always limit the sponge on the outer wall of the winding drum to prevent the sponge from becoming loose, an automatic winding device for sponge processing is preferably provided with second slide grooves on the left and right sides of the inner part of the shell, and the inner top ends of the two second slide grooves are fixedly connected with springs, and the lower end surfaces of the two springs are fixedly connected with second sliders slidably connected to the second slide grooves, and a limiting pressure plate is installed between the two second sliders above the winding drum.

In order to improve the stability of the up and down movement of the U-shaped shell, as a preferred automatic rolling device for sponge processing of the utility model, the left and right sides of the interior of the outer shell are respectively provided with first slide grooves located below the two second slide grooves, and the interiors of the two first slide grooves are slidably connected with first sliders fixedly connected to the left and right sides of the U-shaped shell.

In order to facilitate the upward movement of the limiting pressure plate, as a preferred automatic coiling device for sponge processing of the utility model, a handle is fixedly connected to the upper end surface of the limiting pressure plate.

In order to facilitate the installation of the shell and the corresponding equipment, as a preferred automatic rolling device for sponge processing of the utility model, the lower ends of the left and right sides of the shell are fixedly connected with mounting plates, and the upper end surfaces of the two mounting plates are penetrated with two mounting holes.

In order to conveniently control the operation and shutdown of the device, as a preferred embodiment of the automatic coiling device for sponge processing of the utility model, a control panel located below the motor is installed on the left side of the shell.

Compared with the prior art, the beneficial effects of the utility model are as follows:

When the utility model is used, according to the thickness of the sponge that needs to be rolled up by the winding drum, the distance between the infrared transmitter and the infrared receiver and the winding drum is adjusted, the electric push rod is turned on, and the U-shaped shell is driven to rise and fall. After adjusting to a suitable position, the electric push rod is turned off, the motor is turned on, the first rotating shaft rotates, and the first rotating shaft and the second rotating shaft drive the winding drum to rotate to roll up the sponge. During the rolling process, when the thickness of the sponge rolled up by the outer wall of the winding drum reaches the set thickness, the rolled sponge blocks the infrared rays emitted by the infrared transmitter. After the infrared receiver does not receive the infrared rays emitted by the infrared transmitter, it transmits a signal to the controller. The controller controls the buzzer alarm to sound an alarm to remind the staff to turn off the motor and replace the winding drum. Therefore, the device is convenient for monitoring the thickness of the sponge rolled up by the outer wall of the winding drum and promptly reminding the staff to replace the winding drum, and it is convenient for detecting sponges with different rolling thicknesses.

BRIEF DESCRIPTION OF THE DRAWINGS

Figure 1 is an overall structural diagram of the utility model;

Figure 2 is an overall cross-sectional view of the utility model;

FIG3 is an enlarged view of point A in FIG2 of the present invention.

In the figure: 1. shell; 101. first slide slot; 102. second slide slot; 103. mounting plate; 104. mounting hole; 2. U-shaped shell; 201. electric push rod; 202. first slider; 3. infrared transmitter; 301. infrared receiver; 302. controller; 303. buzzer alarm; 4. motor; 401. first rotating shaft; 402. second rotating shaft; 403. take-up drum; 5. spring; 501. second slider; 502. limit pressure plate; 503. handle; 6. control panel.

DETAILED DESCRIPTION

Referring to FIGS. 1 to 3 , an automatic material winding device for sponge processing includes a housing 1, a motor 4 is installed on the left side of the housing 1, a first rotating shaft 401 is detachably connected to the output end of the motor 4, the right end of the first rotating shaft 401 penetrates and extends to the inside of the housing 1, a second rotating shaft 402 is movably connected to the right side of the inside of the housing 1 through a bearing, and a winding drum 403 is installed between the first rotating shaft 401 and the second rotating shaft 402;

An electric push rod 201 is installed at the bottom end of the inner part of the shell 1, and a U-shaped shell 2 is installed on the upper end surface of the electric push rod 201. The left and right sides of the U-shaped shell 2 are tightly fitted with the inner wall of the shell 1. An infrared transmitter 3 and an infrared receiver 301 are installed on the left and right sides of the inner part of the U-shaped shell 2 respectively. A controller 302 and a buzzer alarm 303 are installed on the lower end surface of the U-shaped shell 2, which are located on the left side of the electric push rod 201 and distributed on the left and right sides. The infrared transmitter 3, the infrared receiver 301, the controller 302 and the buzzer alarm 303 are all electrically connected.

In this embodiment: when in use, according to the thickness of the sponge that needs to be rolled up by the winding drum 403, the distance between the infrared transmitter 3 and the infrared receiver 301 and the winding drum 403 is adjusted, the electric push rod 201 is turned on, and the U-shaped shell 2 is driven to rise and fall. After adjusting to a suitable position, the electric push rod 201 is turned off, the motor 4 is turned on, and the first rotating shaft 401 rotates. The first rotating shaft 401 and the second rotating shaft 402 drive the winding drum 403 to rotate to roll up the sponge. During the rolling process, when the thickness of the sponge rolled up by the outer wall of the winding drum 403 reaches the set thickness, the rolled sponge blocks the infrared rays emitted by the infrared transmitter 3. After the infrared receiver 301 does not receive the infrared rays emitted by the infrared transmitter 3, it transmits a signal to the controller 302. The controller 302 controls the buzzer alarm 303 to sound an alarm to remind the staff to turn off the motor 4 and replace the winding drum 403. Therefore, the device is convenient for monitoring the thickness of the sponge rolled up by the outer wall of the winding drum 403 and timely reminding the staff to replace the winding drum 403, and is convenient for detecting sponges with different rolling thicknesses.

As a technical optimization solution of the utility model, second slide grooves 102 are opened on the left and right sides of the interior of the shell 1, and the inner tops of the two second slide grooves 102 are fixedly connected with springs 5, and the lower end surfaces of the two springs 5 are fixedly connected with second sliders 501 that are slidably connected to the second slide grooves 102, and a limiting pressure plate 502 located above the winding drum 403 is installed between the two second sliders 501.

In the present embodiment: when the winding drum 403 is winding the sponge, the limiting pressure plate 502 drives the two second sliders 501 to move downward through the elasticity of the two springs 5 themselves, and the limiting pressure plate 502 is tightly fitted with the outer wall of the sponge, thereby conveniently pressing and limiting the sponge on the outer wall of the winding drum 403 at all times when the sponge is wound, thereby preventing the sponge from becoming loose easily when wound.

As a technical optimization solution of the utility model, first slide grooves 101 located below the two second slide grooves 102 are respectively opened on the left and right sides of the interior of the outer shell 1, and the interiors of the two first slide grooves 101 are slidably connected with first sliders 202 fixedly connected to the left and right sides of the U-shaped shell 2.

In this embodiment, when the U-shaped shell 2 moves up and down, the two first sliding blocks 202 are respectively located in the two first sliding grooves 101 and slide, thereby improving the stability of the U-shaped shell 2 moving up and down.

As a technical optimization solution of the present utility model, a handle 503 is fixedly connected to the upper end surface of the limiting pressure plate 502 .

In this embodiment: when the sponge is fixed on the outer wall of the winding drum 403, the limit pressing plate 502 can be conveniently driven to move upward by holding the handle 503.

As a technical optimization solution of the present invention, mounting plates 103 are fixedly connected to the lower ends of the left and right sides of the housing 1 , and two mounting holes 104 are formed through the upper end surfaces of the two mounting plates 103 .

In this embodiment, bolts are screwed into the four mounting holes 104 to facilitate mounting of the housing 1 and corresponding equipment.

As a technical optimization solution of the present invention, a control panel 6 located below the motor 4 is installed on the left side of the housing 1 .

In this embodiment: the operation and shutdown of the device can be conveniently controlled through the control panel 6.

Working principle: When in use, according to the thickness of the sponge that needs to be rolled up by the winding drum 403, adjust the distance between the infrared transmitter 3 and the infrared receiver 301 and the winding drum 403, turn on the electric push rod 201, drive the U-shaped shell 2 to rise and fall, and the two first sliders 202 are respectively located in the two first slide grooves 101 and slide. After adjusting to the appropriate position, turn off the electric push rod 201, turn on the motor 4, and the first rotating shaft 401 rotates. The first rotating shaft 401 and the second rotating shaft 402 drive the winding drum 403 to rotate to roll up the sponge. When the winding drum 403 rolls up the sponge, the limit pressure The plate 502 drives the two second sliders 501 to move downward through the elasticity of the two springs 5, and the limit pressure plate 502 fits tightly against the outer wall of the sponge. During the winding process, when the thickness of the sponge wound by the outer wall of the winding drum 403 reaches the set thickness, the wound sponge blocks the infrared rays emitted by the infrared transmitter 3. After the infrared receiver 301 does not receive the infrared rays emitted by the infrared transmitter 3, it transmits the signal to the controller 302. The controller 302 controls the buzzer alarm 303 to sound an alarm, reminding the staff to turn off the motor 4 and replace the winding drum 403.

The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims (6)

1. The utility model provides an automatic coil stock device of sponge processing, includes shell (1), its characterized in that: the motor (4) is arranged on the left side of the shell (1), a first rotating shaft (401) is detachably connected to the output end of the motor (4), the right end of the first rotating shaft (401) penetrates through and extends to the inside of the shell (1), a second rotating shaft (402) is movably connected to the right side of the inside of the shell (1) through a bearing, and a winding drum (403) is arranged between the first rotating shaft (401) and the second rotating shaft (402);

The electric putter (201) is installed to the inside bottom of shell (1), U type shell (2) are installed to the up end of electric putter (201), the inside wall of the left and right sides and shell (1) of U type shell (2) closely laminate, infrared transmitter (3) and infrared receiver (301) are installed respectively to the inside left and right sides of U type shell (2), controller (302) and buzzer siren (303) that lie in electric putter (201) left side and left and right sides distribution are installed to the lower terminal surface of U type shell (2), be electric connection between infrared transmitter (3), infrared receiver (301), controller (302) and buzzer siren (303).

2. An automatic roll-up device for sponge processing as claimed in claim 1, wherein: second spout (102) have all been seted up to the inside left and right sides of shell (1), two the inside top of second spout (102) is all fixedly connected with spring (5), two the lower terminal surface of spring (5) is all fixedly connected with second slider (501) with second spout (102) sliding connection, two install between second slider (501) and be located limit pressing board (502) of receipts reel (403) top.

3. An automatic roll-up device for sponge processing as claimed in claim 1, wherein: the novel U-shaped shell is characterized in that first sliding grooves (101) positioned below two second sliding grooves (102) are respectively formed in the left side and the right side of the interior of the shell (1), and first sliding blocks (202) fixedly connected with the left side and the right side of the U-shaped shell (2) are slidably connected to the interior of the first sliding grooves (101).

4. An automatic roll-up device for sponge processing as claimed in claim 2, wherein: the upper end face of the limiting pressing plate (502) is fixedly connected with a handle (503).

5. An automatic roll-up device for sponge processing as claimed in claim 1, wherein: the shell (1) is characterized in that mounting plates (103) are fixedly connected to the lower ends of the left side and the right side of the shell, and two mounting holes (104) are formed in the upper end faces of the two mounting plates (103) in a penetrating mode.

6. An automatic roll-up device for sponge processing as claimed in claim 1, wherein: the left side of the shell (1) is provided with a control panel (6) positioned below the motor (4).