CN221796451U - Unreeling deviation rectifying equipment for films - Google Patents
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Abstract
Description
技术领域Technical Field
本实用新型涉及放卷纠偏技术领域,尤其涉及一种用于薄膜的放卷纠偏设备。The utility model relates to the technical field of unwinding deviation correction, in particular to an unwinding deviation correction device for a film.
背景技术Background Art
薄膜的放卷纠偏设备通常用于在生产过程中从卷筒上将薄膜材料放开并保持其平整,以确保在后续加工过程中薄膜的稳定性和质量。Film unwinding and guiding equipment is usually used to unwind the film material from the roll and keep it flat during the production process to ensure the stability and quality of the film during subsequent processing.
经检索,公告号为CN216583213U的中国专利公开了放卷自动纠偏装置,包括底座,所述底座顶部的左右两侧均设置有立座,所述底座上设置有平移纠偏机构,所述平移纠偏机构分别与两个立座连接,两个所述立座的顶部均设置有微调组件,两个所述微调组件的顶部均连接有便捷固定座,两个所述便捷固定座之间设置有气涨轴,所述气涨轴的左右两端均固定连接有连接轴,两个所述连接轴上均套设有与其固定连接的旋转轴承,上述方案将放卷和纠偏系统组合在一起,将传感器放置在下工位进料口处,既保证了机构反应的灵敏性和准确性,同时空间利用率得到提高,成本相对比较经济,同时采用齿轮结构,保证了主动放卷的电机动力,也能在需要时随时将气涨轴拆卸下来进行卷材的更换,但是,上述技术方案在使用时,仍存在以下不足:After searching, the Chinese patent with announcement number CN216583213U discloses an automatic unwinding deviation correction device, including a base, a stand is arranged on the left and right sides of the top of the base, a translation deviation correction mechanism is arranged on the base, the translation deviation correction mechanism is respectively connected with two stands, a fine adjustment component is arranged on the top of the two stands, a convenient fixed seat is connected to the top of the two fine adjustment components, an air expansion shaft is arranged between the two convenient fixed seats, the left and right ends of the air expansion shaft are fixedly connected with a connecting shaft, and the two connecting shafts are sleeved with a rotating bearing fixedly connected thereto. The above scheme combines the unwinding and deviation correction systems together, and places the sensor at the feeding port of the lower station, which not only ensures the sensitivity and accuracy of the mechanism response, but also improves the space utilization rate and is relatively economical in cost. At the same time, the gear structure is adopted to ensure the motor power of the active unwinding, and the air expansion shaft can be disassembled at any time when needed to replace the coil. However, the above technical scheme still has the following shortcomings when used:
上述方案通过调节立座的位置实现自动纠偏,但是放卷结构设置在立座上,这使得立座和其上结构的整体重量较高,会给电缸施加过大的负载,过大的负载可能会导致电缸工作在其额定负载之上,这可能会损坏电缸或缩短其使用寿命,电缸超载还可能导致设备停机和维修,从而影响生产效率。The above scheme realizes automatic deviation correction by adjusting the position of the stand, but the unwinding structure is arranged on the stand, which makes the overall weight of the stand and the structure thereon higher, and will impose excessive load on the electric cylinder. Excessive load may cause the electric cylinder to operate above its rated load, which may damage the electric cylinder or shorten its service life. Overloading of the electric cylinder may also cause equipment shutdown and maintenance, thereby affecting production efficiency.
所以,需要设计一种用于薄膜的放卷纠偏设备来解决上述问题。Therefore, it is necessary to design a film unwinding and correcting device to solve the above problems.
实用新型内容Utility Model Content
本实用新型的目的是为了解决现有技术中存在的缺点,而提出的一种用于薄膜的放卷纠偏设备。The utility model aims to solve the shortcomings in the prior art and proposes a film unwinding and deviation-correcting device.
为了实现上述目的,本实用新型采用了如下技术方案:In order to achieve the above purpose, the utility model adopts the following technical solutions:
一种用于薄膜的放卷纠偏设备,包括放卷架,所述放卷架上设置有气涨轴,所述放卷架上设置有两个连接组件,所述气涨轴通过两个连接组件与放卷架相连接,所述放卷架上设置有调节组件。A film unwinding and deviation correction device comprises an unwinding frame, wherein the unwinding frame is provided with an air inflation shaft, wherein the unwinding frame is provided with two connecting components, wherein the air inflation shaft is connected to the unwinding frame via the two connecting components, and wherein the unwinding frame is provided with an adjusting component.
作为本实用新型的一种优选技术方案,所述连接组件包括安装杆、开槽、滑杆、两个限位槽、两个限位块与弹簧,所述安装杆转动安装在放卷架上,所述开槽开设在安装杆的一端,所述滑杆滑动连接在开槽内,所述滑杆的一端延伸至开槽的外部,并与气涨轴固定连接,两个所述限位槽均开设在开槽的槽壁上,两个所述限位块均固定在滑杆上,两个所述限位块分别滑动连接在两个限位槽内,所述弹簧的一端与开槽相连接,另一端与滑杆相连接。As a preferred technical solution of the utility model, the connecting assembly includes a mounting rod, a slot, a sliding rod, two limit slots, two limit blocks and a spring. The mounting rod is rotatably mounted on the unwinding frame, the slot is opened at one end of the mounting rod, the sliding rod is slidably connected in the slot, one end of the sliding rod extends to the outside of the slot and is fixedly connected to the air expansion shaft, the two limit slots are opened on the slot wall of the slot, the two limit blocks are fixed on the sliding rod, the two limit blocks are respectively slidably connected in the two limit slots, one end of the spring is connected to the slot, and the other end is connected to the sliding rod.
作为本实用新型的一种优选技术方案,所述调节组件包括环形套板、纠偏杆、凹槽、滚珠、伺服气缸与支架,所述环形套板固定套设在其中一个滑杆上,所述支架固定在放卷架上,所述伺服气缸安装在支架上,所述纠偏杆固定在伺服气缸的伸缩端上,所述凹槽开设在纠偏杆的一端,所述滚珠活动设置在凹槽内,且滚珠与环形套板相接触。As a preferred technical solution of the utility model, the adjustment component includes an annular sleeve, a correction rod, a groove, a ball, a servo cylinder and a bracket. The annular sleeve is fixedly mounted on one of the sliding rods, the bracket is fixed on the unwinding rack, the servo cylinder is installed on the bracket, the correction rod is fixed on the telescopic end of the servo cylinder, the groove is opened at one end of the correction rod, the ball is movably arranged in the groove, and the ball is in contact with the annular sleeve.
作为本实用新型的一种优选技术方案,所述滑杆的外表面与开槽的槽壁之间相互贴合。As a preferred technical solution of the utility model, the outer surface of the sliding rod and the groove wall of the groove are in contact with each other.
作为本实用新型的一种优选技术方案,两个所述滑杆与气涨轴之间同轴线设置。As a preferred technical solution of the utility model, the two sliding rods are coaxially arranged with the air expansion shaft.
作为本实用新型的一种优选技术方案,所述凹槽与滚珠的形状相适配,所述滚珠的部分延伸至凹槽的外部。As a preferred technical solution of the utility model, the groove is adapted to the shape of the ball, and part of the ball extends to the outside of the groove.
本实用新型具有以下有益效果:The utility model has the following beneficial effects:
1、由于伺服气缸直接作用于滑杆与气涨轴,不会带动整个设备移动,因此避免了调节过程中对伺服气缸施加过大负载的问题,有助于延长伺服气缸的使用寿命;1. Since the servo cylinder directly acts on the slide rod and the air shaft, it will not drive the entire device to move, thus avoiding the problem of excessive load on the servo cylinder during the adjustment process, which helps to extend the service life of the servo cylinder;
2、纠偏杆的一端设置有凹槽,并通过滚珠推动环形套板,滚珠的设置减小了纠偏杆与环形套板之间的摩擦力,使得纠偏杆能够在卷材转动的过程中顺畅地进行纠偏调节,提高了调节的精度和效率。2. A groove is set at one end of the correction rod, and the annular sleeve is pushed by the ball. The setting of the ball reduces the friction between the correction rod and the annular sleeve, so that the correction rod can smoothly perform correction adjustment during the rotation of the coil, thereby improving the adjustment accuracy and efficiency.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型提出的一种用于薄膜的放卷纠偏设备的结构示意图;FIG1 is a schematic structural diagram of a film unwinding and deviation-correcting device proposed by the present invention;
图2为图1的A处结构放大图。FIG. 2 is an enlarged view of the structure at point A in FIG. 1 .
图中:1放卷架、2气涨轴、31安装杆、32开槽、33滑杆、34限位槽、35限位块、36弹簧、41环形套板、42纠偏杆、43凹槽、44滚珠、45伺服气缸、46支架。In the figure: 1 unwinding frame, 2 air expansion shaft, 31 mounting rod, 32 slot, 33 slide rod, 34 limit slot, 35 limit block, 36 spring, 41 annular sleeve, 42 deviation correction rod, 43 groove, 44 ball, 45 servo cylinder, 46 bracket.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
参照图1-2,一种用于薄膜的放卷纠偏设备,包括放卷架1,放卷架1上设置有气涨轴2,放卷架1上设置有两个连接组件,气涨轴2通过两个连接组件与放卷架1相连接,连接组件包括安装杆31、开槽32、滑杆33、两个限位槽34、两个限位块35与弹簧36,安装杆31转动安装在放卷架1上,开槽32开设在安装杆31的一端,滑杆33滑动连接在开槽32内,滑杆33的外表面与开槽32的槽壁之间相互贴合,滑杆33的一端延伸至开槽32的外部,并与气涨轴2固定连接,两个滑杆33与气涨轴2之间同轴线设置,两个限位槽34均开设在开槽32的槽壁上,两个限位块35均固定在滑杆33上,两个限位块35分别滑动连接在两个限位槽34内,弹簧36的一端与开槽32相连接,另一端与滑杆33相连接,工作人员可利用伺服气缸45来调节卷材的位置,实现纠偏的功能,由于伺服气缸45直接作用于滑杆33与气涨轴2,不会带动整个放卷架1移动,避免调节过程施加在伺服气缸45上的负载过大;Referring to Fig. 1-2, a film unwinding and deviation correction device includes an unwinding frame 1, an air expansion shaft 2 is arranged on the unwinding frame 1, and two connecting components are arranged on the unwinding frame 1. The air expansion shaft 2 is connected to the unwinding frame 1 through the two connecting components. The connecting components include a mounting rod 31, a slot 32, a slide rod 33, two limit slots 34, two limit blocks 35 and a spring 36. The mounting rod 31 is rotatably mounted on the unwinding frame 1, the slot 32 is opened at one end of the mounting rod 31, and the slide rod 33 is slidably connected in the slot 32. The outer surface of the slide rod 33 fits with the slot wall of the slot 32, and one end of the slide rod 33 extends to the outside of the slot 32. The two slide bars 33 are coaxially arranged with the gas expansion shaft 2, and the two limit grooves 34 are both provided on the groove wall of the slot 32. The two limit blocks 35 are both fixed on the slide bar 33. The two limit blocks 35 are respectively slidably connected in the two limit grooves 34. One end of the spring 36 is connected to the slot 32, and the other end is connected to the slide bar 33. The staff can use the servo cylinder 45 to adjust the position of the coil to realize the function of deviation correction. Since the servo cylinder 45 directly acts on the slide bar 33 and the gas expansion shaft 2, it will not drive the entire unwinding frame 1 to move, so as to avoid excessive load on the servo cylinder 45 during the adjustment process.
放卷架1上设置有调节组件,调节组件包括环形套板41、纠偏杆42、凹槽43、滚珠44、伺服气缸45与支架46,环形套板41固定套设在其中一个滑杆33上,支架46固定在放卷架1上,伺服气缸45安装在支架46上,纠偏杆42固定在伺服气缸45的伸缩端上,凹槽43开设在纠偏杆42的一端,滚珠44活动设置在凹槽43内,且滚珠44与环形套板41相接触,凹槽43与滚珠44的形状相适配,滚珠44的部分延伸至凹槽43的外部,当气涨轴2带动两个滑杆33转动时,环形套板41也会随之转动,环形套板41转动时能够使滚珠44发生滚动,滚珠44的作用是减小纠偏杆42与环形套板41之间的摩擦力,在这种情况下,纠偏杆42能够在卷材转动的过程中对卷材进行纠偏调节。The unwinding frame 1 is provided with an adjustment component, which includes an annular sleeve 41, a correction rod 42, a groove 43, a ball 44, a servo cylinder 45 and a bracket 46. The annular sleeve 41 is fixedly sleeved on one of the sliding rods 33, and the bracket 46 is fixed on the unwinding frame 1. The servo cylinder 45 is installed on the bracket 46. The correction rod 42 is fixed on the telescopic end of the servo cylinder 45. The groove 43 is opened at one end of the correction rod 42. The ball 44 is movably arranged in the groove 43, and the ball 44 is in contact with the annular sleeve 41. The shape of the groove 43 is adapted to the shape of the ball 44, and part of the ball 44 extends to the outside of the groove 43. When the air expansion shaft 2 drives the two sliding rods 33 to rotate, the annular sleeve 41 will also rotate accordingly. When the annular sleeve 41 rotates, the ball 44 can roll. The function of the ball 44 is to reduce the friction between the correction rod 42 and the annular sleeve 41. In this case, the correction rod 42 can correct the coil during the rotation of the coil.
本实用新型的具体工作原理如下:The specific working principle of the utility model is as follows:
本实用新型所提出的放卷纠偏设备在使用时,工作人员把卷材安装在气涨轴2上,需要对卷材进行纠偏调节时,工作人员启动伺服气缸45,伺服气缸45运转时带动纠偏杆42移动,当纠偏杆42对环形套板41进行挤压时,滑动套板41能够带动对应的滑杆33移动,这使得气涨轴2及其上的卷材朝向一个方向移动,当纠偏杆42不对环形套板41进行挤压时,气涨轴2及其上的卷材会在两个弹簧36的作用下朝向另一个方向移动,因此,工作人员可利用伺服气缸45来调节卷材的位置,实现纠偏的功能,由于伺服气缸45直接作用于滑杆33与气涨轴2,不会带动整个放卷架1移动,避免调节过程施加在伺服气缸45上的负载过大;When the unwinding and correcting device proposed by the utility model is in use, the staff installs the coil on the air expansion shaft 2. When the coil needs to be corrected and adjusted, the staff starts the servo cylinder 45. When the servo cylinder 45 is running, it drives the correcting rod 42 to move. When the correcting rod 42 squeezes the annular sleeve 41, the sliding sleeve 41 can drive the corresponding sliding rod 33 to move, which makes the air expansion shaft 2 and the coil thereon move in one direction. When the correcting rod 42 does not squeeze the annular sleeve 41, the air expansion shaft 2 and the coil thereon will move in another direction under the action of the two springs 36. Therefore, the staff can use the servo cylinder 45 to adjust the position of the coil to realize the correction function. Since the servo cylinder 45 directly acts on the sliding rod 33 and the air expansion shaft 2, it will not drive the entire unwinding frame 1 to move, thereby avoiding excessive load on the servo cylinder 45 during the adjustment process.
纠偏杆42的一端设置有凹槽43,凹槽43内设置有可滚动的滚珠44,纠偏杆42通过滚珠44推动环形套板41,滚珠44的设置使得纠偏杆42与环形套板41之间能够发生相对转动,当气涨轴2带动两个滑杆33转动时,环形套板41也会随之转动,环形套板41转动时能够使滚珠44发生滚动,滚珠44的作用是减小纠偏杆42与环形套板41之间的摩擦力,在这种情况下,纠偏杆42能够在卷材转动的过程中对卷材进行纠偏调节。A groove 43 is provided at one end of the correcting rod 42, and a rollable ball 44 is provided in the groove 43. The correcting rod 42 pushes the annular sleeve 41 through the ball 44. The setting of the ball 44 enables relative rotation between the correcting rod 42 and the annular sleeve 41. When the air shaft 2 drives the two sliding rods 33 to rotate, the annular sleeve 41 will also rotate accordingly. When the annular sleeve 41 rotates, the ball 44 can roll. The function of the ball 44 is to reduce the friction between the correcting rod 42 and the annular sleeve 41. In this case, the correcting rod 42 can correct the coil during its rotation.
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent substitutions or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
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| CN118894401A (en) * | 2024-10-09 | 2024-11-05 | 如皋市雄洲印刷机械开发有限公司 | Roller deviation correction device |
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| CN118894401A (en) * | 2024-10-09 | 2024-11-05 | 如皋市雄洲印刷机械开发有限公司 | Roller deviation correction device |
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