CN221795092U - Plastic packaging box packaging equipment - Google Patents
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Abstract
本申请涉及一种塑料包装盒打包设备,其包括机架,依次设置于机架上的上料装置、换向装置、运送装置、推料装置以及抓料装置,换向装置包括驱动件、转运组件、换向组件检测器以及控制器,驱动件和控制器设置于机架上,转运组件与换向组件固定连接,驱动件驱动转运组件承载换向组件沿机架周向运动,检测器设置于机架上,检测器用于对上料装置出料口的包装盒排布方向进行检测,检测器、驱动件、转运组件以及换向组件与控制器电连接,本申请具有提升塑料包装盒收料打包过程同向排列的程度的效果。
The present application relates to a plastic packaging box packaging equipment, which includes a frame, a feeding device, a reversing device, a conveying device, a pushing device and a grasping device which are sequentially arranged on the frame, the reversing device includes a driving member, a transfer assembly, a reversing assembly detector and a controller, the driving member and the controller are arranged on the frame, the transfer assembly is fixedly connected to the reversing assembly, the driving member drives the transfer assembly to carry the reversing assembly to move along the circumferential direction of the frame, the detector is arranged on the frame, the detector is used to detect the arrangement direction of the packaging boxes at the discharge port of the feeding device, the detector, the driving member, the transfer assembly and the reversing assembly are electrically connected to the controller, and the present application has the effect of improving the degree of same-direction arrangement of the plastic packaging boxes during the material receiving and packaging process.
Description
技术领域Technical Field
本申请涉及盒子生产的领域,尤其是涉及一种塑料包装盒打包设备。The present application relates to the field of box production, and in particular to a plastic packaging box packaging device.
背景技术Background Art
五金切削刀具具有切削效率高、耐磨性高以及多功能性等优点,因其精密度高,为了避免运输或存储过程中对刀具造成损坏,在生产完成后需要将其用包装盒进行打包,能够对刀具起到保护作用的同时,也便于存储或运输。Hardware cutting tools have the advantages of high cutting efficiency, high wear resistance and versatility. Due to their high precision, in order to avoid damage to the tools during transportation or storage, they need to be packed in boxes after production is completed. This can protect the tools and facilitate storage or transportation.
塑料包装盒具有出色的适配性(例如:生产成本相对较低、批量生产效率高、重量小等),通常选用塑料包装盒对刀具进行存储。Plastic packaging boxes have excellent adaptability (for example: relatively low production cost, high batch production efficiency, light weight, etc.), and are usually used to store knives.
塑料包装盒通常呈中空设置,通过上料装置输送至收料打包设备的塑料包装盒会出现不同向排列的情况,从而对后续生产工序产生影响(例如公盒与母盒插接配合不准确或产品不能准确地放入塑料包装盒内等问题),从而出现生产乱序的情况,需要对其进行进一步改进。Plastic packaging boxes are usually hollow. The plastic packaging boxes transported to the receiving and packaging equipment through the feeding device may be arranged in different directions, which will affect the subsequent production processes (for example, the male box and the female box are not accurately plugged in or the product cannot be accurately placed in the plastic packaging box), resulting in production disorder, which needs to be further improved.
实用新型内容Utility Model Content
为了提升塑料包装盒收料打包过程同向排列的程度,本申请提供一种塑料包装盒打包设备。In order to improve the degree of same-direction arrangement in the process of collecting and packing plastic packaging boxes, the present application provides a plastic packaging box packing device.
本申请提供的一种塑料包装盒打包设备采用如下的技术方案:The present application provides a plastic packaging box packaging device that adopts the following technical solution:
一种塑料包装盒打包设备,包括机架,依次设置于所述机架上的上料装置、换向装置、运送装置、推料装置以及抓料装置,所述上料装置用于向所述换向装置输送塑料包装盒,所述换向装置用于对塑料包装的方向进行改变和/或将塑料包装盒运送至所述运送装置,所述运送装置用于运送塑料包装盒,所述推料装置用于对所述运送装置上的塑料包装盒的位置进行调整,所述抓料装置用于对调整后的塑料包装盒进行下料,所述换向装置包括驱动件、转运组件、换向组件检测器以及控制器,所述驱动件和所述控制器设置于所述机架上,所述转运组件与所述换向组件固定连接,所述驱动件驱动所述转运组件承载所述换向组件沿所述机架周向运动,所述检测器设置于所述机架上,所述检测器用于对所述上料装置出料口的包装盒排布方向进行检测,所述检测器、所述驱动件、所述转运组件以及所述换向组件与所述控制器电连接。A plastic packaging box packaging equipment comprises a frame, a feeding device, a reversing device, a conveying device, a pushing device and a grasping device which are sequentially arranged on the frame, the feeding device is used to convey the plastic packaging box to the reversing device, the reversing device is used to change the direction of the plastic packaging and/or convey the plastic packaging box to the conveying device, the conveying device is used to convey the plastic packaging box, the pushing device is used to adjust the position of the plastic packaging box on the conveying device, the grasping device is used to unload the adjusted plastic packaging box, the reversing device comprises a driving member, a transfer assembly, a reversing assembly detector and a controller, the driving member and the controller are arranged on the frame, the transfer assembly is fixedly connected to the reversing assembly, the driving member drives the transfer assembly to carry the reversing assembly to move along the circumferential direction of the frame, the detector is arranged on the frame, the detector is used to detect the arrangement direction of the packaging boxes at the discharge port of the feeding device, and the detector, the driving member, the transfer assembly and the reversing assembly are electrically connected to the controller.
通过采用上述技术方案,通过上料装置将塑料包装盒送至换向组件,检测器对沿上料装置出料口送出的塑料包装盒排布方向进行检测,并将检测信号发送至控制器,控制器通过内置程序调节换向组件和驱动件的工作状态,实现塑料包装盒的换向和/或运送过程,当换向完成后的塑料包装盒或不需换向的塑料包装盒因换向装置送至运送装置后,推料装置开始对沿运送装置运送的塑料包装盒位置进行调整,随后经过抓料装置将有序摆放的塑料包装盒进行下料,实现了塑料包装盒高效率打包的同时,也减少了沿运送装置运送的塑料包装盒不同向排列的数量,一定程度上解决了了因塑料包装盒排列不同向而对后续生产工序产生影响的问题。By adopting the above technical scheme, the plastic packaging boxes are sent to the reversing component through the feeding device, the detector detects the arrangement direction of the plastic packaging boxes sent out along the discharge port of the feeding device, and sends the detection signal to the controller, and the controller adjusts the working state of the reversing component and the driving part through the built-in program to realize the reversing and/or conveying process of the plastic packaging boxes. When the plastic packaging boxes after the reversal are completed or the plastic packaging boxes that do not need to be reversed are sent to the conveying device due to the reversing device, the pushing device begins to adjust the position of the plastic packaging boxes conveyed along the conveying device, and then the orderly placed plastic packaging boxes are unloaded through the grabbing device, which realizes the high-efficiency packaging of the plastic packaging boxes while reducing the number of plastic packaging boxes conveyed along the conveying device in different directions, and to a certain extent solves the problem of the influence of the different directions of the arrangement of the plastic packaging boxes on the subsequent production process.
优选的,所述换向组件包括旋转气缸和第一气动吸盘,所述旋转气缸与所述转运组件固定连接,所述第一气动吸盘与所述旋转气缸的输出轴固定连接,所述第一气动吸盘、所述旋转气缸、所述检测器以及所述控制器之间电连接。Preferably, the reversing assembly includes a rotating cylinder and a first pneumatic suction cup, the rotating cylinder is fixedly connected to the transfer assembly, the first pneumatic suction cup is fixedly connected to the output shaft of the rotating cylinder, and the first pneumatic suction cup, the rotating cylinder, the detector and the controller are electrically connected.
通过采用上述技术方案,操作人员通过调节旋转气缸的调节螺栓从而实现调节旋转气缸的输出轴转动角度,当需要对当前塑料包装盒进行换向时,控制器下发控制指令,控制旋转气缸的输出轴转动,同时,气动吸盘跟随旋转气缸的输出轴同步转动,从而实现塑料包装盒的换向操作,简化了机械结构,对降低成本起到正向导向作用。By adopting the above technical solution, the operator adjusts the rotation angle of the output shaft of the rotary cylinder by adjusting the adjusting bolt of the rotary cylinder. When the current plastic packaging box needs to be reversed, the controller sends a control instruction to control the rotation of the output shaft of the rotary cylinder. At the same time, the pneumatic suction cup rotates synchronously with the output shaft of the rotary cylinder, thereby realizing the reversal operation of the plastic packaging box, simplifying the mechanical structure, and playing a positive guiding role in reducing costs.
优选的,所述转运组件包括第一摆杆和连杆,所述第一摆杆转动承载于所述机架上,所述连杆与所述第一摆杆转动连接,所述第一摆杆与所述旋转气缸固定连接,当所述驱动件驱动所述第一摆杆沿所述机架周向运动时,所述连杆承载所述旋转气缸沿竖直方向上升或下降。Preferably, the transfer assembly includes a first rocker arm and a connecting rod, the first rocker arm is rotatably supported on the frame, the connecting rod is rotatably connected to the first rocker arm, and the first rocker arm is fixedly connected to the rotating cylinder. When the driving member drives the first rocker arm to move circumferentially along the frame, the connecting rod carries the rotating cylinder to rise or fall in the vertical direction.
通过采用上述技术方案,驱动件驱动第一摆杆沿所述机架周向运动时,因连杆与第一摆杆转动连接,当第一摆杆沿所述机架周向运动时,连杆沿第一摆杆运动范围向上或向下运动,便于旋转气缸配合气动吸盘抓取或放置塑料包装盒。By adopting the above technical solution, when the driving member drives the first rocker arm to move along the circumference of the frame, since the connecting rod is rotationally connected to the first rocker arm, when the first rocker arm moves along the circumference of the frame, the connecting rod moves upward or downward along the movement range of the first rocker arm, which makes it convenient for the rotating cylinder to cooperate with the pneumatic suction cup to grab or place the plastic packaging box.
优选的,所述机架一侧设置有限位导轨,所述限位导轨连通于所述上料装置的出料口,所述检测器设置于所述限位导轨上,所述检测器的识别端朝向所述限位导轨的运送方向。Preferably, a limit rail is provided on one side of the frame, the limit rail is connected to the discharge port of the feeding device, the detector is provided on the limit rail, and the identification end of the detector faces the conveying direction of the limit rail.
通过采用上述技术方案,送料装置将塑料包装盒运送至限位导轨,通过限位导轨的限位作用,使塑料包装盒沿限位导轨有序摆放,便于气动吸盘进行抓取;将检测器设置于限位导轨上,且检测器的识别端朝向限位导轨的运送方向,当塑料包装盒到达检测器识别端的同时,检测器已完成检测过程,减少了因检测所需等待的时间。By adopting the above technical scheme, the feeding device transports the plastic packaging box to the limiting guide rail, and through the limiting effect of the limiting guide rail, the plastic packaging box is placed in an orderly manner along the limiting guide rail, which is convenient for the pneumatic suction cup to grab; the detector is set on the limiting guide rail, and the identification end of the detector is facing the conveying direction of the limiting guide rail. When the plastic packaging box reaches the identification end of the detector, the detector has completed the detection process, thereby reducing the waiting time required for detection.
优选的,所述限位导轨的宽度大于塑料包装盒的直径/宽度。Preferably, the width of the limiting guide rail is greater than the diameter/width of the plastic packaging box.
通过采用上述技术方案,限位导轨的宽度每次只允许一只塑料包装盒通过,使塑料包装盒能够沿着限位导轨有序运送,且塑料包装盒于限位导轨内的两侧壁均有一定活动空间,从而降低了送料装置运送塑料包装盒过程中出现卡顿的情况发生的概率。By adopting the above technical solution, the width of the limiting guide rail only allows one plastic packaging box to pass through at a time, so that the plastic packaging boxes can be transported in an orderly manner along the limiting guide rail, and the plastic packaging boxes have a certain amount of movement space on both side walls of the limiting guide rail, thereby reducing the probability of jamming occurring during the feeding device transporting the plastic packaging boxes.
优选的,所述连杆上设置有安装板,所述旋转气缸设置于所述安装板上,所述安装板上开设有调节槽。Preferably, a mounting plate is provided on the connecting rod, the rotary cylinder is arranged on the mounting plate, and an adjusting groove is provided on the mounting plate.
通过采用上述技术方案,通过调节槽可对旋转气缸与安装板的安装位置进行调节,从而间接实现对气动吸盘的位置进行调节,一定程度上解决了因气动吸盘与塑料包装盒之间存在偏角,使气动吸盘无法稳定地吸附塑料包装盒的问题。By adopting the above technical solution, the installation position of the rotating cylinder and the mounting plate can be adjusted through the adjustment groove, thereby indirectly realizing the adjustment of the position of the pneumatic suction cup, which to a certain extent solves the problem that the pneumatic suction cup cannot stably adsorb the plastic packaging box due to the deviation angle between the pneumatic suction cup and the plastic packaging box.
优选的,所述推料装置包括第一驱动气缸和推料板,所述第一驱动气缸设置于所述运送装置一侧的所述机架上,所述推料板与所述第一驱动气缸的活塞杆固定连接。Preferably, the pushing device includes a first driving cylinder and a pushing plate, the first driving cylinder is arranged on the frame on one side of the conveying device, and the pushing plate is fixedly connected to the piston rod of the first driving cylinder.
通过采用上述技术方案,通过第一驱动气缸和推料板的协同配合,对沿运送装置运送的换向完成或不需进行换向的塑料包装盒位置进行调整,使塑料包装盒沿运送装置有序排列,便于后续抓料装置进行下料。By adopting the above technical solution, through the coordinated cooperation of the first driving cylinder and the push plate, the position of the plastic packaging boxes that have completed the reversal or do not need to be reversing along the conveying device is adjusted, so that the plastic packaging boxes are arranged in order along the conveying device, which is convenient for the subsequent grabbing device to unload the materials.
优选的,所述抓料装置包括滑移组件、第二驱动气缸以及第二气动吸盘,所述滑移组件沿X轴和/或Y轴滑移设置于所述机架上,所述第二驱动气缸与所述滑移组件固定连接,所述第二驱动气缸的活塞杆朝向所述运送装置,所述第二气动吸盘与所述第二驱动气缸的活塞杆固定连接。Preferably, the grabbing device includes a sliding assembly, a second driving cylinder and a second pneumatic suction cup, the sliding assembly is slidably arranged on the frame along the X-axis and/or the Y-axis, the second driving cylinder is fixedly connected to the sliding assembly, the piston rod of the second driving cylinder faces the conveying device, and the second pneumatic suction cup is fixedly connected to the piston rod of the second driving cylinder.
通过采用上述技术方案,滑移组件可沿机架X轴或Y轴设定长度内任意滑移,从而提升了滑移组件承载第二驱动气缸和第二气动吸盘沿机架运动的灵活性,便于将运送装置内有序排布的塑料包装盒进行下料。By adopting the above technical solution, the sliding assembly can slide arbitrarily within the set length along the X-axis or Y-axis of the frame, thereby improving the flexibility of the sliding assembly in carrying the second driving cylinder and the second pneumatic suction cup to move along the frame, making it easier to unload the plastic packaging boxes that are orderly arranged in the conveying device.
综上所述,本申请包括以下至少一种有益技术效果:In summary, the present application includes at least one of the following beneficial technical effects:
1.通过上料装置、换向装置、运送装置、推料装置以及抓料装置的协同配合,大大提升了塑料包装盒打包的自动化程度,降低了人工参与塑料包装盒打包的必要性;同时,通过换向装置对排列方向不同的塑料包装盒进行换向并送入运送装置,从而提升了塑料包装盒收料打包过程同向排列的程度,一定程度上解决了因塑料包装盒排布方向错误而对后续生产工序产生影响的问题;1. Through the coordinated cooperation of the feeding device, the reversing device, the conveying device, the pushing device and the grabbing device, the degree of automation of plastic packaging box packaging is greatly improved, and the necessity of manual participation in plastic packaging box packaging is reduced; at the same time, the reversing device is used to reverse the plastic packaging boxes with different arrangement directions and send them to the conveying device, thereby improving the degree of same-direction arrangement of the plastic packaging boxes during the material collection and packaging process, and to a certain extent, solving the problem of the influence of the wrong arrangement direction of the plastic packaging boxes on the subsequent production process;
2.利用旋转气缸和气动吸盘的配合,即可完成吸取或释放塑料包装盒并完成换向操作,机械结构简单,便于维护,同时还能降低成本;2. The combination of the rotary cylinder and the pneumatic suction cup can complete the suction or release of the plastic packaging box and complete the reversing operation. The mechanical structure is simple, easy to maintain, and can also reduce costs;
3.利用调节槽对旋转气缸于安装板上的安装位置进行调节,从而间接对气动吸盘的安装位置进行调节,使气动吸盘能够完全抵接塑料包装盒表面,降低气动吸盘吸附塑料包装盒过程中发生脱落的情况发生的概率。3. Use the adjustment slot to adjust the installation position of the rotary cylinder on the mounting plate, thereby indirectly adjusting the installation position of the pneumatic suction cup, so that the pneumatic suction cup can completely abut the surface of the plastic packaging box, reducing the probability of the pneumatic suction cup falling off during the process of adsorbing the plastic packaging box.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本申请实施例中一种塑料包装盒打包设备的整体结构示意图。FIG. 1 is a schematic diagram of the overall structure of a plastic packaging box packaging device in an embodiment of the present application.
图2是本申请实施例中一种塑料包装盒打包设备中的换向装置的结构示意图。FIG. 2 is a schematic structural diagram of a reversing device in a plastic packaging box packaging device according to an embodiment of the present application.
图3是图2中B部分的放大示意图。FIG. 3 is an enlarged schematic diagram of portion B in FIG. 2 .
图4是图1中A部分的放大示意图。FIG. 4 is an enlarged schematic diagram of portion A in FIG. 1 .
图5是本申请实施例中一种塑料包装盒打包设备中的检测器、控制器、伺服电机、旋转气缸以及第一气动吸盘的系统原理框图。5 is a system principle block diagram of a detector, a controller, a servo motor, a rotary cylinder, and a first pneumatic suction cup in a plastic packaging box packaging device in an embodiment of the present application.
附图标记说明:1、机架;11、工作台;12、承载架;13、输送架;2、上料装置;21、送料带;22、振动送料盘;3、换向装置;31、伺服电机;32、转运组件;321、第一摆杆;322、连杆;323、第二摆杆;33、换向组件;331、旋转气缸;332、第一气动吸盘;34、检测器;35、控制器;4、运送装置;41、运送架;42、输送带;5、推料装置;51、第一驱动气缸;52、推料板;6、抓料装置;61、第二驱动气缸;62、第二气动吸盘;7、限位导轨;8、安装板;81、调节槽;9、转运架;91、底板;92、立板;10、承载板;101、滑移架。Explanation of the reference numerals: 1. Frame; 11. Workbench; 12. Carrying frame; 13. Conveying frame; 2. Loading device; 21. Feeding belt; 22. Vibrating feeding tray; 3. Reversing device; 31. Servo motor; 32. Transfer assembly; 321. First rocker arm; 322. Connecting rod; 323. Second rocker arm; 33. Reversing assembly; 331. Rotating cylinder; 332. First pneumatic suction cup; 34. Detector; 35. Controller; 4. Conveying device; 41. Conveying frame; 42. Conveying belt; 5. Pushing device; 51. First driving cylinder; 52. Pushing plate; 6. Grasping device; 61. Second driving cylinder; 62. Second pneumatic suction cup; 7. Limiting guide rail; 8. Mounting plate; 81. Adjusting slot; 9. Transfer frame; 91. Bottom plate; 92. Vertical plate; 10. Carrying plate; 101. Sliding frame.
具体实施方式DETAILED DESCRIPTION
本说明书中提到或者可能提到的上、下、左、右、前、后、侧面、上方、下方、X轴、Y轴、Z轴等方位用于是相对于各附图中所示的构造进行定义的,词语“内”和“外”分别指的是朝向或远离特定部件几何中心的方向,他们是相对的概念,因此有可能会根据其所处不同位置、不同使用状态而进行相应的变化。所以,也不应当将这些或者其他的方位用于解释为限制性用语。The directions mentioned or possibly mentioned in this specification, such as up, down, left, right, front, back, side, above, below, X-axis, Y-axis, Z-axis, etc., are used to be defined relative to the structures shown in the drawings. The words "inside" and "outside" refer to the directions toward or away from the geometric center of a specific component, respectively. They are relative concepts, and therefore may change accordingly according to different locations and different usage conditions. Therefore, these or other directions should not be interpreted as restrictive terms.
以下结合附图1-5对本申请作进一步详细说明。The present application is further described in detail below in conjunction with Figures 1-5.
本申请实施例公开一种塑料包装盒打包设备。参照图1和图2,一种塑料包装盒打包设备机架1,依次设置于机架1上的上料装置2、换向装置3、运送装置4、推料装置5以及抓料装置6,上料装置2用于向换向装置3输送塑料包装盒,换向装置3用于对塑料包装的方向进行改变和/或将塑料包装盒运送至运送装置4,运送装置4用于运送塑料包装盒,推料装置5用于对运送装置4上的塑料包装盒的位置进行调整,抓料装置6用于对调整后的塑料包装盒进行下料。The embodiment of the present application discloses a plastic packaging box packaging device. Referring to Figures 1 and 2, a plastic packaging box packaging device frame 1, a loading device 2, a reversing device 3, a conveying device 4, a pushing device 5 and a grasping device 6 are sequentially arranged on the frame 1, the loading device 2 is used to convey the plastic packaging box to the reversing device 3, the reversing device 3 is used to change the direction of the plastic packaging and/or convey the plastic packaging box to the conveying device 4, the conveying device 4 is used to convey the plastic packaging box, the pushing device 5 is used to adjust the position of the plastic packaging box on the conveying device 4, and the grasping device 6 is used to unload the adjusted plastic packaging box.
需要说明的是,在本实施例中,所述的换向装置3、运送装置4以及推料装置5均设置有两组,分别设置于机架1上,且呈对称式设置,其工作原理和安装方式相同,下述说明内容中,取其中一组进行说明。It should be noted that, in this embodiment, the reversing device 3, the conveying device 4 and the pushing device 5 are each provided with two groups, which are respectively arranged on the frame 1 and are symmetrically arranged. Their working principles and installation methods are the same. In the following description, one group is taken for description.
参照图1和图2,机架1包括工作台11、承载架12以及输送架13,其中,换向装置3、运送装置4以及抓料装置6设置于工作台11上,上料装置2设置于承载架12和输送架13上。1 and 2 , the frame 1 includes a workbench 11 , a carrier frame 12 and a conveyor frame 13 , wherein the reversing device 3 , the conveying device 4 and the gripping device 6 are arranged on the workbench 11 , and the loading device 2 is arranged on the carrier frame 12 and the conveyor frame 13 .
具体的,上料装置2包括送料带21和振动送料盘22,送料带21转动承载于输送架13上,且送料带21的入料端衔接于塑料包装盒的上一加工工序,送料带21的出料端衔接于振动送料盘22的入料口,振动送料盘22安装于承载架12上,送料带21由电机皮带轮传动机构驱动。Specifically, the loading device 2 includes a feeding belt 21 and a vibrating feeding tray 22. The feeding belt 21 is rotatably supported on the conveying frame 13, and the feeding end of the feeding belt 21 is connected to the previous processing step of the plastic packaging box, and the discharging end of the feeding belt 21 is connected to the feeding port of the vibrating feeding tray 22. The vibrating feeding tray 22 is installed on the supporting frame 12, and the feeding belt 21 is driven by a motor pulley transmission mechanism.
因此,通过上一加工工序加工完成的塑料包装盒经送料带21的入料端运送至出料端落入振动送料盘22后,通过振动送料盘22到达换向装置3,实现了塑料包装盒的自动上料过程,提升了上料过程的自动化程度,减少了人工参与塑料包装盒上料的环节。Therefore, after the plastic packaging box processed in the previous processing step is transported from the feeding end of the feeding belt 21 to the discharging end and falls into the vibrating feeding tray 22, it reaches the reversing device 3 through the vibrating feeding tray 22, realizing the automatic loading process of the plastic packaging box, improving the degree of automation of the loading process, and reducing the manual participation in the loading of the plastic packaging box.
进一步的,运送装置4包括运送架41和输送带42,运送架41沿工作台11长度方向架设于工作台11上,输送带42套设于运送架41上,通过电机皮带轮传送机构驱动套设于运送架41上的输送带42转动,实现塑料包装盒沿工作台11的横向运输。Furthermore, the conveying device 4 includes a conveying frame 41 and a conveyor belt 42. The conveying frame 41 is erected on the workbench 11 along the length direction of the workbench 11, and the conveyor belt 42 is sleeved on the conveying frame 41. The conveyor belt 42 sleeved on the conveying frame 41 is driven to rotate by a motor pulley transmission mechanism to realize the lateral transportation of the plastic packaging box along the workbench 11.
参照图2,机架1一侧设置有限位导轨7,限位导轨7连通于上料装置2的出料口,限位导轨7的宽度大于塑料包装盒的直径/宽度。2 , a limiting guide rail 7 is provided on one side of the frame 1 , and the limiting guide rail 7 is connected to the discharge port of the feeding device 2 , and the width of the limiting guide rail 7 is greater than the diameter/width of the plastic packaging box.
具体的,位于输送带42入料端的工作台11上设置有转运架9,转运架9包括底板91,底板91通过螺栓固定于工作台11上,同时限位导轨7安装于底板91上,且限位导轨7与输送带42呈垂直设置,限位导轨7的入料口衔接与振动送料盘22的出料口。Specifically, a transfer frame 9 is provided on the workbench 11 located at the feeding end of the conveyor belt 42, and the transfer frame 9 includes a base plate 91, and the base plate 91 is fixed to the workbench 11 by bolts. At the same time, a limiting guide rail 7 is installed on the base plate 91, and the limiting guide rail 7 is vertically arranged to the conveyor belt 42, and the feeding port of the limiting guide rail 7 is connected to the discharge port of the vibrating feeding plate 22.
进一步的,限位导轨7的宽度单次只允许一只塑料包装盒通过,通过限位导轨7的限位作用,使塑料包装盒有序地沿限位导轨7进行运送。Furthermore, the width of the limiting guide rail 7 allows only one plastic packaging box to pass through at a time, and the limiting function of the limiting guide rail 7 allows the plastic packaging boxes to be transported along the limiting guide rail 7 in an orderly manner.
参照图2,换向装置3包括驱动件、转运组件32、换向组件33检测器34以及控制器35,驱动件和控制器35设置于机架1上,转运组件32与换向组件33固定连接,驱动件驱动转运组件32承载换向组件33沿机架1周向运动,检测器34设置于机架1上,检测器34用于对上料装置2出料口的包装盒排布方向进行检测,检测器34、驱动件、转运组件32以及换向组件33与控制器35电连接。Referring to Figure 2, the reversing device 3 includes a driving member, a transfer component 32, a reversing component 33, a detector 34 and a controller 35. The driving member and the controller 35 are arranged on the frame 1. The transfer component 32 is fixedly connected to the reversing component 33. The driving member drives the transfer component 32 to carry the reversing component 33 to move circumferentially along the frame 1. The detector 34 is arranged on the frame 1. The detector 34 is used to detect the arrangement direction of the packaging boxes at the discharge port of the feeding device 2. The detector 34, the driving member, the transfer component 32 and the reversing component 33 are electrically connected to the controller 35.
具体的,通过检测器34对塑料包装盒的方向进行检测,若当前塑料包装盒的方向与设定方向相同时,此时,当前塑料包装盒不需进行换向,检测器34将检测信号发送至控制器35,控制器35控制驱动件驱动转运组件32承载换向组件33将当前塑料包装盒送至输送带42。Specifically, the direction of the plastic packaging box is detected by the detector 34. If the current direction of the plastic packaging box is the same as the set direction, the current plastic packaging box does not need to be reversed. The detector 34 sends a detection signal to the controller 35. The controller 35 controls the driving member to drive the transfer component 32 to carry the reversing component 33 to send the current plastic packaging box to the conveyor belt 42.
与之对应的,若当前塑料包装盒的方向与设定方向不同时,检测器34将检测信号发送至控制器35,控制器35控制驱动件驱动转运组件32承载换向组件33,将当前塑料包装盒换向后再送至输送带42。Correspondingly, if the direction of the current plastic packaging box is different from the set direction, the detector 34 sends a detection signal to the controller 35, and the controller 35 controls the driving member to drive the transfer component 32 to carry the reversing component 33, and then the current plastic packaging box is reversed and sent to the conveyor belt 42.
因此,通过上述过程降低了塑料包装盒不同向排列的情况发生的概率,一定程度上实现了塑料包装盒沿输送带42同向输送。Therefore, the above process reduces the probability of the plastic packaging boxes being arranged in different directions, and to a certain extent, the plastic packaging boxes are transported in the same direction along the conveyor belt 42.
需要说明的是,本实施例中所使用的控制器35采用PLC(Programmable LogicController,可编程逻辑控制器),是一种用于自动化控制系统的专用计算机,为现有技术,其具体组成和工作原理在此不做过多赘述。It should be noted that the controller 35 used in this embodiment adopts PLC (Programmable Logic Controller), which is a special computer used for automatic control systems. It is a prior art and its specific composition and working principle are not described in detail here.
参照图2,转运组件32包括第一摆杆321和连杆322,第一摆杆321转动承载于机架1上,连杆322与第一摆杆321转动连接,当驱动件驱动第一摆杆321沿机架1周向转动时,连杆322沿竖直方向上升或下降。2 , the transfer assembly 32 includes a first rocker arm 321 and a connecting rod 322 . The first rocker arm 321 is rotatably supported on the frame 1 , and the connecting rod 322 is rotatably connected to the first rocker arm 321 . When the driving member drives the first rocker arm 321 to rotate circumferentially along the frame 1 , the connecting rod 322 rises or falls in the vertical direction.
具体的,转运架9还包括立板92,立板92沿竖直方向与底板91垂直固定,且立板92安装于输送带42的一侧。Specifically, the transfer rack 9 also includes a vertical plate 92 , which is vertically fixed to the bottom plate 91 , and the vertical plate 92 is installed on one side of the conveyor belt 42 .
进一步的,驱动件设置为伺服电机31,伺服电机31通过螺栓固定于立板92侧壁,且伺服电机31的输出轴朝向运送架41,在本实施例中,利用伺服电机31作为驱动源,因塑料包装盒的初始位置固定,当第一摆杆321的转动角度过大时,会导致连杆322下降的高度过多,对塑料包装盒造成形变;同时,当第一摆杆321转动角度过小时,换向组件33无法正对于塑料包装盒,从而无法准确地将塑料包装盒进行换向和送至输送带42,通过伺服电机31实现第一摆杆321转动角度的准确可调,从而一定程度上解决了上述问题。Furthermore, the driving member is configured as a servo motor 31, which is fixed to the side wall of the vertical plate 92 by bolts, and the output shaft of the servo motor 31 is facing the conveying frame 41. In the present embodiment, the servo motor 31 is used as the driving source. Since the initial position of the plastic packaging box is fixed, when the rotation angle of the first swing arm 321 is too large, the connecting rod 322 will be lowered too much, causing deformation of the plastic packaging box; at the same time, when the rotation angle of the first swing arm 321 is too small, the reversing assembly 33 cannot be directly opposite to the plastic packaging box, so that the plastic packaging box cannot be accurately reversed and sent to the conveyor belt 42. The servo motor 31 is used to realize the accurate adjustment of the rotation angle of the first swing arm 321, thereby solving the above problem to a certain extent.
同时,转运组件32还包括第二摆杆323,第二摆杆323转动承载于立板92上,且第二摆杆323与第一摆杆321沿竖直方向呈间隔式排布,同时连杆322与第二摆杆323转动连接,因此,当伺服电机31驱动第一摆杆321转动时,第二摆杆323跟随第一摆杆321同步转动。At the same time, the transfer assembly 32 also includes a second rocker arm 323, which is rotatably supported on the vertical plate 92, and the second rocker arm 323 and the first rocker arm 321 are arranged in an interlaced manner along the vertical direction. At the same time, the connecting rod 322 is rotatably connected to the second rocker arm 323. Therefore, when the servo motor 31 drives the first rocker arm 321 to rotate, the second rocker arm 323 rotates synchronously with the first rocker arm 321.
由此,通过第二摆杆323为第一摆杆321承载连杆322转动提供一定的支承力,提升了连杆322沿竖直方向上升或下降过程的稳定性,减小了连杆322沿竖直方向上升或下降过程中的偏摆。Therefore, the second swing rod 323 provides a certain supporting force for the first swing rod 321 to support the rotation of the connecting rod 322, thereby improving the stability of the connecting rod 322 in the process of rising or falling in the vertical direction and reducing the deflection of the connecting rod 322 in the process of rising or falling in the vertical direction.
通过上述步骤,连杆322沿竖直方向运动的最高点和最低点即为第一摆杆321的旋转半径,且连杆322沿水平方向运动的范围即为第一摆杆321的转动直径。Through the above steps, the highest point and the lowest point of the connecting rod 322 moving in the vertical direction are the rotation radius of the first swing rod 321 , and the range of movement of the connecting rod 322 in the horizontal direction is the rotation diameter of the first swing rod 321 .
参照图2和图3,换向组件33包括旋转气缸331和第一气动吸盘332,旋转气缸331与转运组件32固定连接,第一气动吸盘332与旋转气缸331的输出轴固定连接,第一气动吸盘332、旋转气缸331、检测器34以及控制器35之间电连接。2 and 3 , the reversing assembly 33 includes a rotating cylinder 331 and a first pneumatic suction cup 332 . The rotating cylinder 331 is fixedly connected to the transfer assembly 32 . The first pneumatic suction cup 332 is fixedly connected to the output shaft of the rotating cylinder 331 . The first pneumatic suction cup 332 , the rotating cylinder 331 , the detector 34 and the controller 35 are electrically connected.
具体的,旋转气缸331的输出轴固定安装有承载板10,第一气动吸盘332安装于承载板10下表面,由此,第一气动吸盘332吸附塑料包装盒,当第一气动吸盘332吸附塑料包装盒后,控制器35控制旋转气缸331的输出轴转动,实现换向操作。Specifically, the output shaft of the rotating cylinder 331 is fixedly mounted with a supporting plate 10, and the first pneumatic suction cup 332 is mounted on the lower surface of the supporting plate 10, thereby, the first pneumatic suction cup 332 absorbs the plastic packaging box. After the first pneumatic suction cup 332 absorbs the plastic packaging box, the controller 35 controls the output shaft of the rotating cylinder 331 to rotate to realize the reversing operation.
需要说明的是,所述的旋转气缸331和第一气动吸盘332为常规启动元器件,为常规且现有技术,其具体组成和工作原理在此不做过多赘述。It should be noted that the rotating cylinder 331 and the first pneumatic suction cup 332 are conventional starting components, which are conventional and in the prior art, and their specific composition and working principle will not be described in detail here.
进一步的,连杆322上固定连接有安装板8,安装板8用于安装旋转气缸331,安装板8的外置轮廓呈长方体形状设置,且安装板8与连杆322呈垂直设置,同时,沿安装板8几何中心向其两侧边缘处开设有调节槽81,两个调节槽81的中心距与旋转气缸331的工艺安装孔的中心距相同。Furthermore, a mounting plate 8 is fixedly connected to the connecting rod 322, and the mounting plate 8 is used to install the rotating cylinder 331. The outer contour of the mounting plate 8 is set in a rectangular shape, and the mounting plate 8 and the connecting rod 322 are set vertically. At the same time, an adjustment groove 81 is opened along the geometric center of the mounting plate 8 to its two side edges, and the center distance of the two adjustment grooves 81 is the same as the center distance of the process mounting hole of the rotating cylinder 331.
与之对应的,因塑料包装盒的初始位置固定,若第一气动吸盘332安装位置不准确,当第一气动吸盘332吸附塑料包装盒时,第一气动吸盘332表面无法完全与塑料包装盒表面接触,两者之间处于非真空状态,此时塑料包装盒无法被第一气动吸盘332吸附,因此,通过调节槽81可对旋转气缸331的位置进行调节,因第一气动吸盘332与旋转气缸331固定连接,从而实现间接调节第一气动吸盘332位置的目的,使第一气动吸盘332能够很好的将塑料包装盒吸附。Correspondingly, since the initial position of the plastic packaging box is fixed, if the installation position of the first pneumatic suction cup 332 is inaccurate, when the first pneumatic suction cup 332 adsorbs the plastic packaging box, the surface of the first pneumatic suction cup 332 cannot completely contact the surface of the plastic packaging box, and the two are in a non-vacuum state. At this time, the plastic packaging box cannot be adsorbed by the first pneumatic suction cup 332. Therefore, the position of the rotating cylinder 331 can be adjusted through the adjustment groove 81. Since the first pneumatic suction cup 332 is fixedly connected to the rotating cylinder 331, the purpose of indirectly adjusting the position of the first pneumatic suction cup 332 is achieved, so that the first pneumatic suction cup 332 can adsorb the plastic packaging box well.
参照图3和图5,检测器34设置于限位导轨7上,检测器34的识别端朝向限位导轨7的运送方向。3 and 5 , the detector 34 is disposed on the position limiting guide rail 7 , and the identification end of the detector 34 faces the conveying direction of the position limiting guide rail 7 .
具体的,在本实施例中,检测器34设置为感光光纤,检测器34安装于限位导轨7的侧壁,且延伸至限位导轨7内,当送料装置将塑料包装盒送至限位导轨7内时,通过检测器34的检测作用,若塑料包装盒处于非封闭的一端朝向检测器34的检测端时,此时检测器34内部检测电路处于未导通状态,无需对当前塑料包装盒进行换向操作,控制器35控制伺服电机31驱动第一摆杆321转动,通过第一摆杆321和第二摆杆323的配合实现驱动连杆322沿竖直方向上下运动,配合第一气动吸盘332对当前塑料包装盒进行吸附并转运至输送带42上。Specifically, in the present embodiment, the detector 34 is configured as a photosensitive optical fiber, the detector 34 is mounted on the side wall of the limit guide rail 7, and extends into the limit guide rail 7. When the feeding device feeds the plastic packaging box into the limit guide rail 7, through the detection effect of the detector 34, if the plastic packaging box is in a non-closed end facing the detection end of the detector 34, at this time, the internal detection circuit of the detector 34 is in a non-conducting state, and there is no need to perform a reversing operation on the current plastic packaging box. The controller 35 controls the servo motor 31 to drive the first rocker arm 321 to rotate, and the first rocker arm 321 and the second rocker arm 323 cooperate to realize the driving connecting rod 322 to move up and down in the vertical direction, and cooperate with the first pneumatic suction cup 332 to adsorb the current plastic packaging box and transfer it to the conveyor belt 42.
与之对应的,若当前塑料包装盒处于封闭的一端朝向检测器34的检测端时,此时检测器34内部检测电路被导通,将检测信号发生至控制器35,当伺服电机31驱动连杆322承载旋转气缸331和第一气动吸盘332运动至当前塑料包装盒上方,当第一气动吸盘332吸附当前塑料包装盒时,旋转气缸331开始对当前塑料包装盒进行换向,在旋转气缸331对当前塑料包装盒进行换向的同时,伺服电机31驱动第一摆杆321往相反方向运动,当第一气动吸盘332到达输送带42上方时,第一气动吸盘332停止工作,随后当前塑料包装盒落至输送带42上,完成换向和转运过程。Correspondingly, if the current plastic packaging box is in a state where one closed end faces the detection end of the detector 34, the internal detection circuit of the detector 34 is turned on and the detection signal is sent to the controller 35. When the servo motor 31 drives the connecting rod 322 to carry the rotating cylinder 331 and the first pneumatic suction cup 332 to move above the current plastic packaging box, when the first pneumatic suction cup 332 adsorbs the current plastic packaging box, the rotating cylinder 331 starts to reverse the current plastic packaging box. While the rotating cylinder 331 reverses the current plastic packaging box, the servo motor 31 drives the first rocker arm 321 to move in the opposite direction. When the first pneumatic suction cup 332 reaches above the conveyor belt 42, the first pneumatic suction cup 332 stops working, and then the current plastic packaging box falls onto the conveyor belt 42, completing the reversing and transfer process.
参照图2和图4,推料装置5包括第一驱动气缸51和推料板52,第一驱动气缸51设置于运送装置4一侧的机架1上,推料板52与第一驱动气缸51的活塞杆固定连接。2 and 4 , the pusher device 5 includes a first drive cylinder 51 and a pusher plate 52 . The first drive cylinder 51 is disposed on the frame 1 on one side of the conveyor device 4 , and the pusher plate 52 is fixedly connected to the piston rod of the first drive cylinder 51 .
具体的,第一驱动气缸51安装于输送带42一侧的工作台11上,且第一驱动气缸51的活塞杆与输送带42呈垂直设置。Specifically, the first driving cylinder 51 is installed on the workbench 11 on one side of the conveyor belt 42 , and the piston rod of the first driving cylinder 51 is vertically arranged to the conveyor belt 42 .
进一步的,伺服电机31驱动第一摆杆321和第二摆杆323承载旋转气缸331和第一气动吸盘332将工件转运至输送带42后,第一驱动气缸51设定工作时间为每2秒承载推料板52向输送带42运送一次,对沿输送带42运送的塑料包装盒进行调整,使每一个沿输送带42运送的塑料包装盒都能够有序排列,便于抓取组件进行塑料包装盒进行下料。Furthermore, after the servo motor 31 drives the first rocker arm 321 and the second rocker arm 323 to carry the rotating cylinder 331 and the first pneumatic suction cup 332 to transfer the workpiece to the conveyor belt 42, the first driving cylinder 51 sets the working time to carry the pushing plate 52 to transport to the conveyor belt 42 once every 2 seconds, and adjusts the plastic packaging boxes transported along the conveyor belt 42, so that each plastic packaging box transported along the conveyor belt 42 can be arranged in order, which is convenient for the grabbing assembly to unload the plastic packaging boxes.
需要说明的是,在本实施例中,所述的换向装置3、运送装置4以及推料装置5均设置有两组,It should be noted that, in this embodiment, the reversing device 3, the conveying device 4 and the pushing device 5 are each provided with two groups.
参照图4,抓料装置6包括滑移组件、第二驱动气缸61以及第二气动吸盘62,滑移组件沿X轴和/或Y轴滑移设置于机架1上,第二驱动气缸61与滑移组件固定连接,第二驱动气缸61的活塞杆朝向运送装置4,第二气动吸盘62与第二驱动气缸61的活塞杆固定连接。Referring to Figure 4, the grabbing device 6 includes a sliding assembly, a second driving cylinder 61 and a second pneumatic suction cup 62. The sliding assembly is slidably arranged on the frame 1 along the X-axis and/or the Y-axis. The second driving cylinder 61 is fixedly connected to the sliding assembly. The piston rod of the second driving cylinder 61 faces the conveying device 4, and the second pneumatic suction cup 62 is fixedly connected to the piston rod of the second driving cylinder 61.
具体的,工作台11上安装有滑移架101,滑移架101架设于输送带42上方,同时,滑移组件由电机丝杆滑块机构进行驱动,实现第二驱动气缸61承载第二吸盘沿滑移架101滑移。Specifically, a sliding frame 101 is installed on the workbench 11 , and the sliding frame 101 is erected above the conveyor belt 42 . At the same time, the sliding assembly is driven by a motor screw slider mechanism to enable the second driving cylinder 61 to carry the second suction cup to slide along the sliding frame 101 .
需要说明的是,因运送装置4设置有两组,且滑移组件可沿滑移架101的X轴和/或Y轴方向滑移,因此,第二驱动气缸61承载第二气动吸盘62沿两组输送带42上方运动,通过一组驱动气缸和一组气动吸盘即可实现对两组输送带42上的塑料包装盒进行间隔式下料,大大提升了塑料包装盒打包的效率。It should be noted that since there are two groups of conveying devices 4 and the sliding assembly can slide along the X-axis and/or Y-axis direction of the sliding frame 101, the second driving cylinder 61 carries the second pneumatic suction cup 62 to move above the two groups of conveyor belts 42. Through a group of driving cylinders and a group of pneumatic suction cups, the plastic packaging boxes on the two groups of conveyor belts 42 can be unloaded in an intermittent manner, which greatly improves the efficiency of packaging the plastic packaging boxes.
本申请实施例一种塑料包装盒打包设备的实施原理为:通过上料装置2将塑料包装盒送至换向组件33,检测器34对从上料装置2出料口送出的塑料包装盒的排布方向进行检测,检测器34将检测信号发送至控制器35,控制器35利用内置程序来调整换向组件33和驱动件的工作状态,从而实现了对塑料包装盒的换向和/或运送过程的控制,一旦换向完成的塑料包装盒或不需要换向的塑料包装盒由换向装置3送至运送装置4,推料装置5开始对沿运送装置4传送的塑料包装盒的位置进行调整,随后,抓料装置6通过有序地摆放的塑料包装盒进行下料,从而实现了对塑料包装盒的高效率打包,这个系统不仅提高了打包效率,还减少了沿运送装置4传送的塑料包装盒不同方向排列的数量,在一定程度上解决了因塑料包装盒排列不同而对后续生产工序造成影响的问题。The implementation principle of a plastic packaging box packaging device in an embodiment of the present application is as follows: the plastic packaging box is sent to the reversing component 33 by the feeding device 2, and the detector 34 detects the arrangement direction of the plastic packaging box sent out from the discharge port of the feeding device 2. The detector 34 sends the detection signal to the controller 35, and the controller 35 uses the built-in program to adjust the working state of the reversing component 33 and the driving member, thereby realizing the control of the reversing and/or conveying process of the plastic packaging box. Once the plastic packaging box that has been reversed or the plastic packaging box that does not need to be reversed is sent to the conveying device 4 by the reversing device 3, the pushing device 5 starts to adjust the position of the plastic packaging box conveyed along the conveying device 4, and then the grabbing device 6 unloads the plastic packaging boxes that are orderly placed, thereby realizing efficient packaging of the plastic packaging boxes. This system not only improves the packaging efficiency, but also reduces the number of plastic packaging boxes arranged in different directions conveyed along the conveying device 4, and to a certain extent solves the problem of the impact of different arrangements of plastic packaging boxes on subsequent production processes.
以上均为本申请的较佳实施例,并非依此限制本申请的保护范围,故:凡依本申请的结构、形状、原理所做的等效变化,均应涵盖于本申请的保护范围之内。The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
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