CN221794782U - Vehicle assembly positioning structure and vehicle assembly fixture - Google Patents
Vehicle assembly positioning structure and vehicle assembly fixture Download PDFInfo
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- CN221794782U CN221794782U CN202322831014.5U CN202322831014U CN221794782U CN 221794782 U CN221794782 U CN 221794782U CN 202322831014 U CN202322831014 U CN 202322831014U CN 221794782 U CN221794782 U CN 221794782U
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- 238000006073 displacement reaction Methods 0.000 description 4
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- 238000009434 installation Methods 0.000 description 3
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 2
- 230000000712 assembly Effects 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
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- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
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Abstract
本申请实施例涉及车辆装配技术领域,公开了一种车辆装配定位结构及车辆装配工装,其中该车辆装配定位结构,用于装配车辆的前副车架总成和前伸梁总成,包括:架体;一对第一定位部,沿架体的长度方向间隔设置,且分别适于与前副车架总成上的第一定位孔连接;第二定位部,设于架体远离一对第一定位部的一端,适于与前伸梁总成上的第二定位孔连接;一对第一定位部以及第二定位部排布成一虚拟三角形结构的三顶点。本申请提供的车辆装配定位结构,采用一对第一定位部,以及第二定位部,能够预先将前副车架总成和前伸梁总成定位在设定位置,再进行前副车架总成和前伸梁总成的装配,显著提高了前副车架总成和前伸梁总成的装配精度。
The embodiment of the present application relates to the field of vehicle assembly technology, and discloses a vehicle assembly positioning structure and a vehicle assembly tool, wherein the vehicle assembly positioning structure is used to assemble the front sub-frame assembly and the front extension beam assembly of the vehicle, and comprises: a frame; a pair of first positioning parts, which are arranged at intervals along the length direction of the frame, and are respectively suitable for connecting with the first positioning holes on the front sub-frame assembly; a second positioning part, which is arranged at one end of the frame away from the pair of first positioning parts, and is suitable for connecting with the second positioning hole on the front extension beam assembly; the pair of first positioning parts and the second positioning parts are arranged as the three vertices of a virtual triangle structure. The vehicle assembly positioning structure provided by the present application adopts a pair of first positioning parts and a second positioning part, which can pre-position the front sub-frame assembly and the front extension beam assembly at a set position, and then assemble the front sub-frame assembly and the front extension beam assembly, which significantly improves the assembly accuracy of the front sub-frame assembly and the front extension beam assembly.
Description
技术领域Technical Field
本申请实施例涉及车辆装配技术领域,尤其涉及一种车辆装配定位结构及车辆装配工装。The embodiments of the present application relate to the technical field of vehicle assembly, and in particular to a vehicle assembly positioning structure and a vehicle assembly tool.
背景技术Background Art
车辆的前副车架总成为车身的重要组成结构,其结构强度和安装精度要求较高。前副车架总成一般需要与车辆底盘上的前伸梁总成装配固定。The front subframe assembly of a vehicle is an important component of the vehicle body, and its structural strength and installation accuracy are required to be high. The front subframe assembly generally needs to be assembled and fixed with the front extension beam assembly on the vehicle chassis.
由于前副车架总成的重量较重,各部分的重量分布不均匀,且表面存在大量不规则的凹凸面。因此,将前伸梁总成与前副车架总成进行装配时,装配的难度较大,装配精度也难以保证。Since the front subframe assembly is heavy, the weight distribution of each part is uneven, and there are a large number of irregular concave and convex surfaces on the surface, it is difficult to assemble the front extension beam assembly and the front subframe assembly, and the assembly accuracy is difficult to ensure.
目前,已有先将前副车架总成固定在支架上,再与前伸梁总成进行装配的工装。这种结构的缺陷在于:前伸梁总成与前伸梁总成装配时容易错位,导致前副车架总成与前伸梁总成的装配精度较差。At present, there is a tooling that first fixes the front subframe assembly on the bracket and then assembles it with the front extension beam assembly. The defect of this structure is that the front extension beam assembly is easily misaligned when assembling with the front extension beam assembly, resulting in poor assembly accuracy of the front subframe assembly and the front extension beam assembly.
发明内容Summary of the invention
鉴于此,本申请实施例提供了一种车辆装配定位结构及车辆装配工装,能够预先固定前副车架总成和前伸梁总成的位置,避免两者在装配时发生错位,以提高前副车架总成和前伸梁总成的装配精度。In view of this, an embodiment of the present application provides a vehicle assembly positioning structure and a vehicle assembly tool, which can pre-fix the positions of the front subframe assembly and the front extension beam assembly to avoid misalignment between the two during assembly, thereby improving the assembly accuracy of the front subframe assembly and the front extension beam assembly.
为了达到上述目的,本申请实施例的技术方案是这样实现的:In order to achieve the above-mentioned purpose, the technical solution of the embodiment of the present application is implemented as follows:
第一方面,本申请实施例提供了一种车辆装配定位结构,用于装配车辆的前副车架总成和前伸梁总成,包括:架体;一对第一定位部,沿架体的长度方向间隔设置,且分别适于与前副车架总成上的第一定位孔连接;第二定位部,设于架体远离一对第一定位部的一端,适于与前伸梁总成上的第二定位孔连接;一对第一定位部以及第二定位部排布成一虚拟三角形结构的三顶点。In a first aspect, an embodiment of the present application provides a vehicle assembly positioning structure for assembling a front subframe assembly and a front extension beam assembly of a vehicle, comprising: a frame; a pair of first positioning portions, which are arranged at intervals along the length direction of the frame and are respectively suitable for connecting with first positioning holes on the front subframe assembly; a second positioning portion, which is arranged at one end of the frame away from the pair of first positioning portions and is suitable for connecting with the second positioning hole on the front extension beam assembly; the pair of first positioning portions and the second positioning portion are arranged as three vertices of a virtual triangle structure.
本申请实施例提供的车辆装配定位结构,采用一对第一定位部,以及第二定位部,能够预先将前副车架总成和前伸梁总成定位在设定位置,再进行前副车架总成和前伸梁总成的装配,减少了前副车架总成或前伸梁总成在装配时由于受力产生相对位移,导致装配错位的情况,即提高前副车架总成和前伸梁总成在装配过程中的位置稳定性,从而显著提高了前副车架总成和前伸梁总成的装配精度。The vehicle assembly positioning structure provided in the embodiment of the present application adopts a pair of first positioning parts and a second positioning part, which can pre-position the front sub-frame assembly and the front extension beam assembly at the set position, and then assemble the front sub-frame assembly and the front extension beam assembly, thereby reducing the relative displacement of the front sub-frame assembly or the front extension beam assembly due to force during assembly, resulting in assembly misalignment, that is, improving the position stability of the front sub-frame assembly and the front extension beam assembly during the assembly process, thereby significantly improving the assembly accuracy of the front sub-frame assembly and the front extension beam assembly.
在本申请的一种可能的实现方式中,其中一个第一定位部设于架体长度方向的一端,另一个第一定位部设于架体长度方向的中部区域;第二定位部设于架体长度方向的另一端。In a possible implementation of the present application, one of the first positioning portions is disposed at one end of the frame in the length direction, and the other first positioning portion is disposed at a middle region in the length direction of the frame; the second positioning portion is disposed at the other end of the frame in the length direction.
在本申请的一种可能的实现方式中,第一定位部包括第一定位柱,第一定位柱与架体的底面固定连接,且适于与前副车架总成的第一定位孔可拆卸地连接。In a possible implementation of the present application, the first positioning portion includes a first positioning column, which is fixedly connected to the bottom surface of the frame body and is suitable for being detachably connected to the first positioning hole of the front sub-frame assembly.
在本申请的一种可能的实现方式中,第二定位部包括安装支座和第二定位柱,第二定位柱通过安装支座与架体固定连接,适于与前伸梁总成的第二定位孔可拆卸地连接。In a possible implementation of the present application, the second positioning portion includes a mounting bracket and a second positioning column, the second positioning column is fixedly connected to the frame through the mounting bracket, and is suitable for being detachably connected to the second positioning hole of the forward extension beam assembly.
在本申请的一种可能的实现方式中,第二定位部还包括限位块,限位块设于安装支座与第二定位柱之间,且限位块的下表面适于与前伸梁总成的上表面贴合。In a possible implementation of the present application, the second positioning portion further includes a limit block, which is disposed between the mounting support and the second positioning column, and the lower surface of the limit block is suitable for fitting with the upper surface of the forward extension beam assembly.
在本申请的一种可能的实现方式中,安装支座包括第一安装板和第二安装板,第一安装板为直角三角板,其一个直角面与架体固定连接,另一个直角面与第二安装板的一侧面固定连接,第二安装板的另一侧面与限位块固定连接。In a possible implementation of the present application, the mounting support includes a first mounting plate and a second mounting plate, the first mounting plate is a right-angled triangle plate, one right-angled surface of which is fixedly connected to the frame body, the other right-angled surface is fixedly connected to one side surface of the second mounting plate, and the other side surface of the second mounting plate is fixedly connected to the limit block.
在本申请的一种可能的实现方式中,架体形成类三角形结构,一对第一定位部以及第二定位部分别位于三角形结构的三顶点处。In a possible implementation of the present application, the frame forms a triangular structure, and a pair of first positioning portions and a second positioning portion are respectively located at three vertices of the triangular structure.
在本申请的一种可能的实现方式中,架体表面开设有至少一个减重孔。In a possible implementation of the present application, at least one weight-reducing hole is provided on the surface of the frame.
第二方面,本申请实施例提供了一种车辆装配工装,包括:两个上述的车辆装配定位结构,两个车辆装配定位结构适于设于前副车架总成及前伸梁总成的相对两侧。In a second aspect, an embodiment of the present application provides a vehicle assembly tool, comprising: two of the above-mentioned vehicle assembly positioning structures, the two vehicle assembly positioning structures are suitable for being arranged on opposite sides of a front subframe assembly and a front extension beam assembly.
本申请实施例提供的一种车辆装配工装,由于包括上述一方面任一实施例提供的车辆装配定位结构,因此,具有相同的技术效果。采用两个车辆装配定位结构,形成六个定位点的紧固结构。减少了前副车架总成或前伸梁总成在装配时由于受力产生相对位移,导致装配错位的情况,提高前副车架总成和前伸梁总成在装配过程中的位置稳定性,从而提高了前副车架总成和前伸梁总成的装配精度。A vehicle assembly tool provided in an embodiment of the present application has the same technical effect as the vehicle assembly positioning structure provided in any one of the embodiments of the above-mentioned aspect. Two vehicle assembly positioning structures are used to form a fastening structure with six positioning points. The relative displacement of the front subframe assembly or the front extension beam assembly due to force during assembly, which leads to assembly misalignment, improves the position stability of the front subframe assembly and the front extension beam assembly during the assembly process, and thus improves the assembly accuracy of the front subframe assembly and the front extension beam assembly.
在本申请的一种可能的实现方式中,两个车辆装配定位结构呈镜像对称设于前副车架总成以及前伸梁总成的相对两侧。In a possible implementation of the present application, two vehicle assembly positioning structures are arranged on opposite sides of the front subframe assembly and the front extension beam assembly in a mirror-symmetrical manner.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本申请实施例提供的车辆装配定位结构的示意图;FIG1 is a schematic diagram of a vehicle assembly positioning structure provided in an embodiment of the present application;
图2为本申请实施例提供的车辆装配工装的示意图;FIG2 is a schematic diagram of a vehicle assembly tool provided in an embodiment of the present application;
图3为本申请实施例提供的前副车架总成和前伸梁总成装配后的示意图。FIG3 is a schematic diagram of the assembled front subframe assembly and the front extension beam assembly provided in an embodiment of the present application.
附图标记:Reference numerals:
1、架体;101、减重孔;2、第一定位部;3、第二定位部;301、安装支座;3011、第一安装板;3012、第二安装板;302、第二定位柱;303、限位块;4、前副车架总成;401、第一定位孔;402、前副车架主体;403、前副车架纵梁;5、前伸梁总成;501、第二定位孔。1. Frame; 101. Weight reduction hole; 2. First positioning portion; 3. Second positioning portion; 301. Mounting support; 3011. First mounting plate; 3012. Second mounting plate; 302. Second positioning column; 303. Limiting block; 4. Front subframe assembly; 401. First positioning hole; 402. Front subframe body; 403. Front subframe longitudinal beam; 5. Front extension beam assembly; 501. Second positioning hole.
具体实施方式DETAILED DESCRIPTION
为使本申请实施例的目的、技术方案和优点更加清楚,下面将结合本申请实施例中的附图,对本申请的具体技术方案做进一步详细描述。以下实施例用于说明本申请,但不用来限制本申请的范围。In order to make the purpose, technical scheme and advantages of the embodiments of the present application clearer, the specific technical scheme of the present application will be further described in detail below in conjunction with the drawings in the embodiments of the present application. The following embodiments are used to illustrate the present application, but are not used to limit the scope of the present application.
在本申请实施例中,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本申请实施例的描述中,除非另有说明,“多个”的含义是两个或两个以上。In the embodiments of the present application, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of the embodiments of the present application, unless otherwise specified, "multiple" means two or more.
此外,在本申请实施例中,“上”、“下”、“左”以及“右”等方位术语是相对于附图中的部件示意置放的方位来定义的,应当理解到,这些方向性术语是相对的概念,它们用于相对于的描述和澄清,其可以根据附图中部件所放置的方位的变化而相应地发生变化。In addition, in the embodiments of the present application, directional terms such as "up", "down", "left" and "right" are defined relative to the orientation of the components in the drawings. It should be understood that these directional terms are relative concepts. They are used for relative description and clarification, and they may change accordingly according to the changes in the orientation of the components in the drawings.
在本申请实施例中,除非另有明确的规定和限定,术语“连接”应做广义理解,例如,“连接”可以是连接固定,也可以是可拆卸连接,或成一体;可以是直接相连,也可以通过中间媒介间接相连。In the embodiments of the present application, unless otherwise clearly specified and limited, the term "connection" should be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection or an indirect connection through an intermediate medium.
在本申请实施例中,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者装置不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者装置所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括该要素的过程、方法、物品或者装置中还存在另外的相同要素。In the embodiments of the present application, the terms "include", "comprises" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also includes other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, an element defined by the sentence "comprises a ..." does not exclude the presence of other identical elements in the process, method, article or device including the element.
在本申请实施例中,“示例性的”或者“例如”等词用于表示作例子、例证或说明。本申请实施例中被描述为“示例性的”或者“例如”的任何实施例或设计方案不应被解释为比其他实施例或设计方案更优选或更具优势。确切而言,使用“示例性的”或者“例如”等词旨在以具体方式呈现相关概念。In the embodiments of the present application, words such as "exemplary" or "for example" are used to indicate examples, illustrations or descriptions. Any embodiment or design described as "exemplary" or "for example" in the embodiments of the present application should not be interpreted as being more preferred or more advantageous than other embodiments or designs. Specifically, the use of words such as "exemplary" or "for example" is intended to present related concepts in a specific way.
一方面,参照图1,本申请实施例提供一种车辆装配定位结构,用于装配车辆的前副车架总成4和前伸梁总成5,主要包括:架体1、一对第一定位部2和第二定位部3。一对第一定位部2沿架体1的长度方向间隔设置,且分别适于与前副车架总成4上的第一定位孔401连接。第二定位部3设于架体1远离一对第一定位部2的一端,适于与前伸梁总成5上的第二定位孔501连接。一对第一定位部2以及第二定位部3排布成一虚拟三角形结构的三顶点。On the one hand, referring to FIG. 1 , an embodiment of the present application provides a vehicle assembly positioning structure for assembling a front subframe assembly 4 and a front extension beam assembly 5 of a vehicle, and mainly comprises: a frame body 1, a pair of first positioning portions 2 and a second positioning portion 3. The pair of first positioning portions 2 are arranged at intervals along the length direction of the frame body 1, and are respectively suitable for connecting with the first positioning holes 401 on the front subframe assembly 4. The second positioning portion 3 is arranged at one end of the frame body 1 away from the pair of first positioning portions 2, and is suitable for connecting with the second positioning hole 501 on the front extension beam assembly 5. The pair of first positioning portions 2 and the second positioning portion 3 are arranged as the three vertices of a virtual triangle structure.
本申请实施例提供的车辆装配定位结构,采用一对第一定位部2,以及第二定位部3,能够预先将前副车架总成4和前伸梁总成5定位在设定位置,再进行前副车架总成4和前伸梁总成5的装配,减少了前副车架总成4或前伸梁总成5在装配时由于受力产生相对位移,导致装配错位的情况。即提高了前副车架总成4和前伸梁总成5在装配过程中的稳定性,从而显著提高了前副车架总成4和前伸梁总成5的装配精度,最终保证车辆整体的装配质量。此外,一对第一定位部2以及第二定位部3排布成一虚拟三角形结构的三顶点,能够构成稳定的三角支撑结构,利于定位前副车架总成4和前伸梁总成5的相对位置。The vehicle assembly positioning structure provided in the embodiment of the present application adopts a pair of first positioning parts 2 and a second positioning part 3, which can pre-position the front sub-frame assembly 4 and the front extension beam assembly 5 at the set position, and then assemble the front sub-frame assembly 4 and the front extension beam assembly 5, thereby reducing the relative displacement of the front sub-frame assembly 4 or the front extension beam assembly 5 due to force during assembly, resulting in assembly dislocation. That is, the stability of the front sub-frame assembly 4 and the front extension beam assembly 5 during the assembly process is improved, thereby significantly improving the assembly accuracy of the front sub-frame assembly 4 and the front extension beam assembly 5, and finally ensuring the overall assembly quality of the vehicle. In addition, a pair of first positioning parts 2 and a second positioning part 3 are arranged as the three vertices of a virtual triangle structure, which can form a stable triangular support structure, which is conducive to positioning the relative position of the front sub-frame assembly 4 and the front extension beam assembly 5.
需要说明的是,本申请的实施例不对第一定位部2与前副车架总成4上的第一定位孔401的连接方式做限定,也不对第二定位部3与前伸梁总成5上的第二定位孔501的连接方式做限定。只要能够完成前副车架总成4和前伸梁总成5的预先定位即可。It should be noted that the embodiment of the present application does not limit the connection method between the first positioning portion 2 and the first positioning hole 401 on the front sub-frame assembly 4, nor does it limit the connection method between the second positioning portion 3 and the second positioning hole 501 on the front extension beam assembly 5. As long as the pre-positioning of the front sub-frame assembly 4 and the front extension beam assembly 5 can be completed.
具体地,前副车架总成4和前伸梁总成5的设定位置,为前副车架总成4和前伸梁总成5完成装配后的相对位置。由于不同的前副车架总成4和前伸梁总成5结构有差异,两者实际装配的场景不同。因此,需要根据前副车架总成4和前伸梁总成5能够打定位孔的区域位置以及前副车架总成4与前伸梁总成5的实际装配的场景。提前在前副车架总成4选择第一定位孔401的开设位置,以及在前伸梁总成5选择第二定位孔501的开设位置。之后再根据第一定位孔401和第二定位孔501装配后的位置对应确定第一定位部2、第二定位部3的相对位置。Specifically, the set positions of the front sub-frame assembly 4 and the front extension beam assembly 5 are the relative positions of the front sub-frame assembly 4 and the front extension beam assembly 5 after they are assembled. Since the structures of different front sub-frame assemblies 4 and front extension beam assemblies 5 are different, the actual assembly scenarios of the two are different. Therefore, it is necessary to select the opening position of the first positioning hole 401 in the front sub-frame assembly 4 and the opening position of the second positioning hole 501 in the front extension beam assembly 5 in advance according to the area where the positioning holes can be drilled in the front sub-frame assembly 4 and the front extension beam assembly 5. Then, the relative positions of the first positioning part 2 and the second positioning part 3 are determined according to the corresponding positions of the first positioning hole 401 and the second positioning hole 501 after assembly.
例如,参照图2和图3,由于前副车架总成4靠近前伸梁总成5的一侧形成有结构强度较高的凸起部,在凸起部开设第一定位孔401对前副车架总成4的结构影响较小。因此,可在凸起部开设主定位基准孔,在前副车架总成4的中间区域开设副定位基准孔。主定位基准孔和副定位基准孔构成前副车架总成4的一对第一定位孔401。在前伸梁总成5靠近前副车架总成4的区域开设第二定位孔501。For example, referring to FIG. 2 and FIG. 3 , since a convex portion with high structural strength is formed on one side of the front sub-frame assembly 4 close to the front extension beam assembly 5, the first positioning hole 401 formed in the convex portion has little effect on the structure of the front sub-frame assembly 4. Therefore, a main positioning reference hole can be formed in the convex portion, and a secondary positioning reference hole can be formed in the middle area of the front sub-frame assembly 4. The main positioning reference hole and the secondary positioning reference hole constitute a pair of first positioning holes 401 of the front sub-frame assembly 4. A second positioning hole 501 is formed in the area of the front extension beam assembly 5 close to the front sub-frame assembly 4.
由此,在本申请的一些实施例中,参照图1,其中一个第一定位部2设于架体1长度方向的一端,与副定位基准孔配合连接。另一个第一定位部2设于架体1长度方向的中部区域,与主定位基准孔配合连接。实现一对第一定位部2与前副车架总成4上的主定位基准孔以及副定位基准孔相适配。第二定位部3设于架体1长度方向的另一端,与前伸梁总成5上的第二定位孔501配合连接。Therefore, in some embodiments of the present application, referring to FIG. 1 , one of the first positioning portions 2 is disposed at one end of the frame 1 in the length direction, and is connected with the secondary positioning reference hole. Another first positioning portion 2 is disposed in the middle area of the frame 1 in the length direction, and is connected with the main positioning reference hole. A pair of first positioning portions 2 is adapted to the main positioning reference hole and the secondary positioning reference hole on the front sub-frame assembly 4. The second positioning portion 3 is disposed at the other end of the frame 1 in the length direction, and is connected with the second positioning hole 501 on the front extension beam assembly 5.
进一步地,在本申请的一些实施例中,第一定位部2包括第一定位柱,第一定位柱与架体1的底面固定连接,且适于与前副车架总成4的第一定位孔401可拆卸地连接,结构简单,方便使用。Furthermore, in some embodiments of the present application, the first positioning portion 2 includes a first positioning column, which is fixedly connected to the bottom surface of the frame body 1 and is suitable for being detachably connected to the first positioning hole 401 of the front sub-frame assembly 4, with a simple structure and convenient use.
需要说明的是,第一定位柱与架体1的底面固定连接的方式可以为卡接式的固定结构,也可以为紧固件式的固定结构,对此,本申请不作限制。相比于卡接式的固定结构,紧固件式的固定结构更为牢固,在本申请的一种可实现方式中,第一定位柱与架体1的底面通过螺栓固定连接。It should be noted that the first positioning column and the bottom surface of the frame 1 can be fixedly connected in a manner of a snap-fit fixing structure or a fastener fixing structure, and the present application does not limit this. Compared with the snap-fit fixing structure, the fastener fixing structure is more secure. In one possible implementation of the present application, the first positioning column and the bottom surface of the frame 1 are fixedly connected by bolts.
此外,也不对第一定位柱与前副车架总成4的第一定位孔401可拆卸地连接方式进行限定。在本申请的一种可实现方式中,第一定位柱可以选用定位销,定位销与第二定位孔501插拔实现可拆卸地连接,使用成本低,利于推广。In addition, there is no limitation on the detachable connection between the first positioning column and the first positioning hole 401 of the front sub-frame assembly 4. In one possible implementation of the present application, the first positioning column can be a positioning pin, which is detachably connected to the second positioning hole 501 by plugging and unplugging, which has low cost and is conducive to promotion.
考虑到前副车架总成4的凸起部表面与前伸梁总成5的表面存在较大的高度差,所以第二定位部3需要延伸较长的距离与第二定位孔501配合连接。若第二定位部3直接采用较长的定位柱结构,则尺寸误差较大,容易影响第二定位部3与第二定位孔501的配合精度。此外,较长的定位柱结构,容易被破坏的面积也增大,因此还容易损坏。Considering that there is a large height difference between the surface of the raised portion of the front subframe assembly 4 and the surface of the front extension beam assembly 5, the second positioning portion 3 needs to extend a longer distance to be matched and connected with the second positioning hole 501. If the second positioning portion 3 directly adopts a longer positioning column structure, the dimensional error is large, which is easy to affect the matching accuracy of the second positioning portion 3 and the second positioning hole 501. In addition, the longer positioning column structure also increases the area that is easily damaged, so it is also easy to be damaged.
由此,进一步地,在本申请的一些实施例中,第二定位部3包括安装支座301和第二定位柱302。第二定位柱302通过安装支座301与架体1固定连接,适于与前伸梁总成5的第二定位孔501可拆卸地连接。即,本申请的实施例采用安装支座301先与架体1固定连接,以填补前副车架总成4与前伸梁总成5的表面高度差,以及提高第二定位部3的结构强度。再将第二定位柱302与安装支座301固定连接,缩短了第二定位柱302的使用长度,以保证第二定位柱302与第二定位孔501的配合精度,利于前副车架总成4与前伸梁总成5的装配。Thus, further, in some embodiments of the present application, the second positioning portion 3 includes a mounting support 301 and a second positioning column 302. The second positioning column 302 is fixedly connected to the frame body 1 through the mounting support 301, and is suitable for being detachably connected to the second positioning hole 501 of the front extension beam assembly 5. That is, the embodiment of the present application adopts the mounting support 301 to be first fixedly connected to the frame body 1 to fill the surface height difference between the front sub-frame assembly 4 and the front extension beam assembly 5, and to improve the structural strength of the second positioning portion 3. The second positioning column 302 is then fixedly connected to the mounting support 301, shortening the use length of the second positioning column 302 to ensure the matching accuracy between the second positioning column 302 and the second positioning hole 501, which is beneficial to the assembly of the front sub-frame assembly 4 and the front extension beam assembly 5.
更进一步地,第二定位部3还包括限位块303,限位块303设于安装支座301与第二定位柱302之间,且限位块303的下表面适于与前伸梁总成5的上表面贴合。限位块303可以限制前伸梁总成5在竖直方向的移动,进一步限制前伸梁总成5和前副车架总成4的相对位置,以进一步提高两者的装配精度。此外,装配人员按压限位块303使其下表面与前伸梁总成5的上表面贴合后,还可以起到提醒装配人员车辆装配定位结构已经安装完成的效果,方便装配。Furthermore, the second positioning portion 3 also includes a limit block 303, which is arranged between the mounting support 301 and the second positioning column 302, and the lower surface of the limit block 303 is suitable for fitting with the upper surface of the front extension beam assembly 5. The limit block 303 can limit the movement of the front extension beam assembly 5 in the vertical direction, and further limit the relative position of the front extension beam assembly 5 and the front subframe assembly 4, so as to further improve the assembly accuracy of the two. In addition, after the assembler presses the limit block 303 to make its lower surface fit with the upper surface of the front extension beam assembly 5, it can also play the effect of reminding the assembler that the vehicle assembly positioning structure has been installed, which is convenient for assembly.
示例性的,在本申请实施例中,安装支座301包括第一安装板3011和第二安装板3012。参照图1和图2,第一安装板3011为直角三角板,第二安装板3012为L型直角板,以满足安装支座301的结构强度需求,以及填补前副车架总成4与前伸梁总成5的表面高度差。具体地,第一安装板3011的一个直角面与架体1固定连接,另一个直角面与第二安装板3012的一直角面固定连接,第二安装板3012的另一直角面与限位块303的上表面固定连接。Exemplarily, in the embodiment of the present application, the mounting support 301 includes a first mounting plate 3011 and a second mounting plate 3012. Referring to FIG. 1 and FIG. 2 , the first mounting plate 3011 is a right-angled triangular plate, and the second mounting plate 3012 is an L-shaped right-angled plate, so as to meet the structural strength requirements of the mounting support 301 and fill the surface height difference between the front sub-frame assembly 4 and the front extension beam assembly 5. Specifically, one right-angled surface of the first mounting plate 3011 is fixedly connected to the frame body 1, and the other right-angled surface is fixedly connected to a right-angled surface of the second mounting plate 3012, and the other right-angled surface of the second mounting plate 3012 is fixedly connected to the upper surface of the limit block 303.
需要说明的是,本申请的实施例也不对第一安装板3011与架体1固定连接的方式、第一安装板3011与第二安装板3012的固定连接方式以及第二安装板3012与限位块303的固定连接方式作限制。固定连接的方式可以为卡接式的固定结构,也可以设置为紧固件式的固定结构。示例性的,在本申请的一种可实现方式中,为了增强紧固性和结构强度,第一安装板3011分别通过螺栓与架体1以及第二安装板3012固定连接,第二安装板3012也通过螺栓与限位块303固定连接。It should be noted that the embodiments of the present application do not limit the manner in which the first mounting plate 3011 is fixedly connected to the frame 1, the manner in which the first mounting plate 3011 is fixedly connected to the second mounting plate 3012, and the manner in which the second mounting plate 3012 is fixedly connected to the limit block 303. The manner of fixed connection may be a snap-fit fixed structure, or may be a fastener-type fixed structure. Exemplarily, in one possible implementation of the present application, in order to enhance fastening and structural strength, the first mounting plate 3011 is fixedly connected to the frame 1 and the second mounting plate 3012 respectively by bolts, and the second mounting plate 3012 is also fixedly connected to the limit block 303 by bolts.
此外,本申请的实施例也不对限位块303和第二定位柱302进行限制。为了降低使用成本和方便使用,第二定位柱302也可以选择定位销。限位块303可以适配定位销在其一侧形成弧形凸起块,并在弧形凸起块的轴向开设有螺纹孔。第二定位柱302上端形成外螺纹,与限位块303固定。In addition, the embodiments of the present application do not limit the limit block 303 and the second positioning column 302. In order to reduce the use cost and facilitate use, the second positioning column 302 can also be selected as a positioning pin. The limit block 303 can be adapted to the positioning pin to form an arc-shaped protrusion on one side thereof, and a threaded hole is opened in the axial direction of the arc-shaped protrusion. The upper end of the second positioning column 302 is formed with an external thread and fixed to the limit block 303.
进一步地,架体1用于支撑一对第一定位部2和第二定位部3。架体1可以为方形、三角形或弧形结构等,对此,本申请不作限制。由于三角形结构相较方形、弧形结构稳定性更强,另外,一对第一定位部2和第二定位部3本身需要构造成一虚拟三角形结构。因此,在本申请的一种可实现方式中,架体1形成类三角形结构,一对第一定位部2以及第二定位部3分别位于三角形结构的三顶点处,以适配一对第一定位部2和第二定位部3的安装位置,以及提高架体1的结构稳定性,利于提高车辆装配定位结构的使用寿命。Furthermore, the frame 1 is used to support a pair of first positioning portions 2 and a second positioning portion 3. The frame 1 can be a square, triangular or arc-shaped structure, etc., and the present application does not impose any restrictions on this. Since the triangular structure is more stable than the square and arc-shaped structures, in addition, the pair of first positioning portions 2 and the second positioning portions 3 themselves need to be constructed into a virtual triangular structure. Therefore, in one implementable method of the present application, the frame 1 forms a quasi-triangular structure, and a pair of first positioning portions 2 and the second positioning portions 3 are respectively located at the three vertices of the triangular structure to adapt to the installation positions of the pair of first positioning portions 2 and the second positioning portions 3, and to improve the structural stability of the frame 1, which is conducive to improving the service life of the vehicle assembly positioning structure.
更进一步地,架体1表面开设有减重孔101,可以降低架体1的重量,满足轻量化的设计要求,方便装配人员使用。同时,装配人员还可以通过减重孔101拿放架体1,方便使用。减重孔101的数量可以根据需要选择设置一个、两个或两个以上;减重孔101的形状可以根据需要选择设置成圆形、方形、三角形等,对此本申请不作限制。Furthermore, the surface of the frame 1 is provided with weight-reducing holes 101, which can reduce the weight of the frame 1, meet the lightweight design requirements, and facilitate the use of the assembler. At the same time, the assembler can also take and place the frame 1 through the weight-reducing holes 101, which is convenient for use. The number of weight-reducing holes 101 can be set to one, two, or more than two as needed; the shape of the weight-reducing holes 101 can be set to round, square, triangular, etc. as needed, and this application does not limit this.
示例性的,参照图1,架体1表面开设有两个三角形的减重孔101,使得架体1由两个直角三角结构组合形成一个类三角形结构,能够在降低架体1重量的同时,保证架体1结构稳定性。此外,在架体1的类三角形结构的三个拐角处倒圆角,以防止架体1的拐角误伤装配人员或车辆零部件。For example, referring to FIG. 1 , two triangular weight-reducing holes 101 are provided on the surface of the frame 1, so that the frame 1 is formed into a quasi-triangular structure by combining two right-angled triangular structures, which can reduce the weight of the frame 1 while ensuring the structural stability of the frame 1. In addition, the three corners of the quasi-triangular structure of the frame 1 are rounded to prevent the corners of the frame 1 from accidentally injuring the assembler or vehicle parts.
另一方面,在此基础上,参照图2,本申请实施例还提供一种车辆装配工装,包括:两个上述的车辆装配定位结构。两个车辆装配定位结构适于设于前副车架总成4及前伸梁总成5的相对两侧。采用两个车辆装配定位结构,具有两对第一定位部2和两个第二定位部3,形成六个定位点的紧固结构,能够完全限制前副车架总成4及前伸梁总成5在水平方向的自由度。减少前副车架总成4或前伸梁总成5在装配时由于受力产生相对位移导致的装配错位,提高前副车架总成4和前伸梁总成5在装配过程中的位置稳定性,从而提高了前副车架总成4和前伸梁总成5的装配精度。On the other hand, on this basis, with reference to FIG. 2 , an embodiment of the present application further provides a vehicle assembly tool, comprising: two of the above-mentioned vehicle assembly positioning structures. The two vehicle assembly positioning structures are suitable for being arranged on opposite sides of the front sub-frame assembly 4 and the front extension beam assembly 5. Two vehicle assembly positioning structures are used, with two pairs of first positioning parts 2 and two second positioning parts 3, to form a fastening structure with six positioning points, which can completely limit the horizontal freedom of the front sub-frame assembly 4 and the front extension beam assembly 5. The assembly dislocation caused by the relative displacement of the front sub-frame assembly 4 or the front extension beam assembly 5 due to the force generated during assembly is reduced, and the position stability of the front sub-frame assembly 4 and the front extension beam assembly 5 during the assembly process is improved, thereby improving the assembly accuracy of the front sub-frame assembly 4 and the front extension beam assembly 5.
需要说明的是,参照图3,需要提前在前副车架总成4开设两对第一定位孔401,以及在前伸梁总成5开设两个第二定位孔501,以适配两个车辆装配定位结构。It should be noted that, referring to FIG. 3 , it is necessary to open two pairs of first positioning holes 401 in the front subframe assembly 4 and two second positioning holes 501 in the front extension beam assembly 5 in advance to adapt to the two vehicle assembly positioning structures.
在本申请的一些实施例中,参照图2,由于前副车架总成4和前伸梁总成5的结构一般具有对称性,为了方便装配,两个车辆装配定位结构呈镜像对称设于前副车架总成4以及前伸梁总成5的相对两侧。In some embodiments of the present application, referring to FIG. 2 , since the structures of the front subframe assembly 4 and the front extension beam assembly 5 are generally symmetrical, in order to facilitate assembly, two vehicle assembly positioning structures are arranged on opposite sides of the front subframe assembly 4 and the front extension beam assembly 5 in a mirror-symmetrical manner.
在其他的一些实施例中,还可以根据前副车架总成4和前伸梁总成5的实际结构,适配选择两个车辆装配定位结构的具体安装位置。对此,本申请的实施例不作过多限制。In some other embodiments, the specific installation positions of the two vehicle assembly positioning structures can also be selected and adapted according to the actual structures of the front subframe assembly 4 and the front extension beam assembly 5. In this regard, the embodiments of the present application do not impose too many restrictions.
进一步地,在本申请的一些实施例中,参照图2,前副车架总成4包括前副车架主体402和一对前副车架纵梁403。前副车架主体402通过一对前副车架纵梁403与前伸梁总成5实现固定装配。Further, in some embodiments of the present application, referring to Fig. 2, the front subframe assembly 4 includes a front subframe body 402 and a pair of front subframe longitudinal beams 403. The front subframe body 402 is fixedly assembled with the front extension beam assembly 5 through the pair of front subframe longitudinal beams 403.
为了方便放置前副车架总成4和前伸梁总成5,可以预先将前副车架总成4和前伸梁总成5放置在分装托盘上,由分装托盘先做一次粗略的定位,之后分别将两个车辆装配定位结构安装在前副车架总成4及前伸梁总成5的相对两侧,以进一步提高前副车架总成4和前伸梁总成5的装配精度。In order to facilitate the placement of the front sub-frame assembly 4 and the front extension beam assembly 5, the front sub-frame assembly 4 and the front extension beam assembly 5 can be placed on a dispensing pallet in advance, and the dispensing pallet is used to perform a rough positioning first, and then the two vehicle assembly positioning structures are respectively installed on the opposite sides of the front sub-frame assembly 4 and the front extension beam assembly 5 to further improve the assembly accuracy of the front sub-frame assembly 4 and the front extension beam assembly 5.
本申请实施例的装配过程如下:The assembly process of the embodiment of the present application is as follows:
预先将前副车架总成4和前伸梁总成5放置在分装托盘上。之后将一个车辆装配定位结构的一对第一定位部2分别插入前副车架总成4上的一对第一定位孔401处,以及将第二定位部3插入前伸梁总成5的一个第二定位孔501处,按压架体1,使限位块303的下表面与前伸梁总成5的上表面贴合,实现前副车架总成4和前伸梁总成5的一侧定位。The front sub-frame assembly 4 and the front extension beam assembly 5 are placed on the sub-assembly pallet in advance. Then, a pair of first positioning parts 2 of a vehicle assembly positioning structure are respectively inserted into a pair of first positioning holes 401 on the front sub-frame assembly 4, and a second positioning part 3 is inserted into a second positioning hole 501 of the front extension beam assembly 5, and the frame body 1 is pressed so that the lower surface of the limit block 303 is in contact with the upper surface of the front extension beam assembly 5, so as to realize the positioning of one side of the front sub-frame assembly 4 and the front extension beam assembly 5.
再将另一个车辆装配定位结构的一对第一定位部2插入前副车架总成4上的另一对第一定位孔401处,以及将第二定位部3插入前伸梁总成5的另一个第二定位孔501处,同样的,按压架体1,使限位块303的下表面与前伸梁总成5的上表面贴合,实现前副车架总成4和前伸梁总成5的另一侧定位。Then, insert a pair of first positioning parts 2 of another vehicle assembly positioning structure into another pair of first positioning holes 401 on the front sub-frame assembly 4, and insert the second positioning part 3 into another second positioning hole 501 of the front extension beam assembly 5. Similarly, press the frame 1 so that the lower surface of the limit block 303 fits with the upper surface of the front extension beam assembly 5, so as to realize the positioning of the other side of the front sub-frame assembly 4 and the front extension beam assembly 5.
接着,通过连接螺栓依次将一对前副车架纵梁403的两端分别与前副车架主体402以及前伸梁总成5固定锁紧。最后,取下两个车辆装配定位结构,完成装配,装配后前副车架总成4和前伸梁总成5,如图3所示。Next, the two ends of a pair of front sub-frame longitudinal beams 403 are respectively fixed and locked to the front sub-frame body 402 and the front extension beam assembly 5 by connecting bolts. Finally, the two vehicle assembly positioning structures are removed to complete the assembly, and the rear front sub-frame assembly 4 and the front extension beam assembly 5 are assembled, as shown in FIG3 .
上述本申请实施例序号仅仅为了描述,不代表实施例的优劣。以上仅为本申请的优选实施例,并非因此限制本申请的专利范围,凡是利用本申请说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本申请的专利保护范围内。The serial numbers of the embodiments of the present application are only for description and do not represent the advantages and disadvantages of the embodiments. The above are only preferred embodiments of the present application, and do not limit the patent scope of the present application. Any equivalent structure or equivalent process transformation made by using the contents of the present application specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present application.
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