CN221794167U - Scraper positioning mechanism capable of being axially adjusted - Google Patents

Scraper positioning mechanism capable of being axially adjusted Download PDF

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CN221794167U
CN221794167U CN202422136425.7U CN202422136425U CN221794167U CN 221794167 U CN221794167 U CN 221794167U CN 202422136425 U CN202422136425 U CN 202422136425U CN 221794167 U CN221794167 U CN 221794167U
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scraper
seat
adjustable
adjustment
shaft
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吴绵灿
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Shantou Chuanda Technology Co ltd
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Shantou Chuanda Technology Co ltd
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Abstract

The utility model provides a scraper positioning mechanism that can axial adjustment, includes scraper, controls adjusting unit, adjustable scraper rest, first scraper rest, second scraper rest, its characterized in that: the adjustable scraper frame comprises an adjustable shaft capable of axially moving, at least two supporting seats, the first scraper seat and the second scraper seat are respectively provided with linear bearings, two ends of the adjustable shaft are respectively arranged in the two linear bearings, all the supporting seats are respectively fixed on the adjustable shaft, and the left and right adjusting unit comprises an adjusting driving device, a rotating disc, an adjusting piece and an adjusted roller. Compared with the prior art, the scraper has the beneficial effects that the scraper can move left and right rapidly and accurately due to the left and right adjusting units, the height of the scraper can be accurately adjusted by the height adjusting units, and the angle of the scraper can be accurately adjusted by the angle adjusting units; the scraper can be quickly and accurately adjusted to a proper position and a proper angle by mutually matching the scraper and the scraper, and the adjustment is convenient and quick.

Description

可轴向调节的刮刀定位机构Axially adjustable scraper positioning mechanism

技术领域Technical Field

本实用新型涉及一种印刷机的刮刀定位设备,更具体地说涉及一种可轴向调节的刮刀定位机构。The utility model relates to a scraper positioning device for a printing press, in particular to an axially adjustable scraper positioning mechanism.

背景技术Background Art

印刷时,印刷版辊全版面着墨,刮刀将版面上空白部分的油墨刮清,留下图文部分的油墨,然后进行印刷。由于印刷版辊与刮刀之间紧密配合,刮刀需要能够进行上下方向、左右方向以及角度等调节。因此,刮刀定位设备具有这些调节单元,以满足调节的需求。During printing, the printing plate roller is inked on the entire surface, and the scraper scrapes off the ink on the blank part of the plate, leaving the ink on the image part, and then printing is carried out. Due to the close fit between the printing plate roller and the scraper, the scraper needs to be able to be adjusted in the up and down direction, left and right direction, and angle. Therefore, the scraper positioning device has these adjustment units to meet the adjustment needs.

为此,公告号为CN104385773B,名称为“一种印刷机刮刀装置”的中国专利文献公开了一种印刷机刮刀装置,它包括有机架,在所述机架上固定有固定板,所述固定板的下方水平设有直线轨道,在所述直线轨道上设有可沿其左右运动的往复板,在机架上设有使往复板左右移动的左右运动机构,在所述往复板上设有刮刀组件以及控制刮刀组件上下移动的上下运动机构,控制刮刀组件前后移动的前后运动机构。该技术的刮刀整体移动都是通过直线导轨来左右移动和升降,刮刀左右移动通过电机控制,刮刀上下移动通过蜗轮蜗杆,刮刀前后调节通过丝杆,实现刮刀的三方位调整,减少齿轮齿条间隙对刮刀稳定性的影响;刮刀刀片的夹紧机构,通过杠杆原理,利用偏心轴可以快速实现刮刀刀片的夹紧或松开,更换刮刀不需要拆卸刀夹。To this end, a Chinese patent document with the publication number CN104385773B and the name "A printing machine scraper device" discloses a printing machine scraper device, which includes a frame, a fixed plate is fixed on the frame, a linear track is horizontally arranged below the fixed plate, a reciprocating plate that can move left and right along the linear track is arranged on the linear track, a left and right movement mechanism for moving the reciprocating plate left and right is arranged on the frame, a scraper assembly and an up and down movement mechanism for controlling the up and down movement of the scraper assembly are arranged on the reciprocating plate, and a front and back movement mechanism for controlling the front and back movement of the scraper assembly is arranged. The overall movement of the scraper of this technology is moved left and right and raised and lowered by a linear guide rail, the left and right movement of the scraper is controlled by a motor, the up and down movement of the scraper is controlled by a worm gear, and the front and back adjustment of the scraper is controlled by a screw rod, so that the three-way adjustment of the scraper is realized, and the influence of the gear rack gap on the stability of the scraper is reduced; the clamping mechanism of the scraper blade can quickly realize the clamping or loosening of the scraper blade by using the eccentric shaft through the lever principle, and the scraper does not need to be disassembled when replacing the scraper.

但是,申请人发现,刮刀的左右运动是利用电机带动凸轮转动,使得凸轮带动连接杆推拉往复板沿着直线轨道往复运动实现的,由于上述结构体积大、重量重,需要占用较大的空间,而且往复板与直线轨道的摩擦力较大,因此需要耗费较多的电能,而且运动的精度较低,噪音较大。此外,刮刀缺乏角度调节,导致刮刀的角度需要人工手动操作完成,非常麻烦。However, the applicant found that the left and right movement of the scraper is achieved by using a motor to drive the cam to rotate, so that the cam drives the connecting rod to push and pull the reciprocating plate to reciprocate along the linear track. Since the above structure is large in size and heavy in weight, it takes up a large space, and the friction between the reciprocating plate and the linear track is large, so it consumes more electric energy, and the movement accuracy is low and the noise is large. In addition, the scraper lacks angle adjustment, resulting in the need for manual operation to adjust the angle of the scraper, which is very troublesome.

实用新型内容Utility Model Content

本实用新型的目的,是提供一种可轴向调节的刮刀定位机构,这种可轴向调节的刮刀定位机构能够让刮刀快速精确地左右运动。采用的技术方案如下:The purpose of the utility model is to provide an axially adjustable scraper positioning mechanism, which can allow the scraper to move quickly and accurately left and right. The technical solution adopted is as follows:

一种可轴向调节的刮刀定位机构,包括刮刀、左右调节单元、可调节刮刀架、第一刮刀座、第二刮刀座,可调节刮刀架安装在第一刮刀座、第二刮刀座之间,刮刀安装在刮刀架上,其特征在于:所述可调节刮刀架包括一根可轴向移动的可调节轴、至少两个支撑座,第一刮刀座、第二刮刀座分别设置直线轴承,可调节轴两端分别设置在两个直线轴承内,所有支撑座分别固定在可调节轴上,左右调节单元包括调节驱动装置、转动盘、调节件、被调节辊,调节驱动装置安装在第二刮刀座上,调节驱动装置具有输出轴,转动盘安装在输出轴末端,调节件固定在转动盘外侧面偏离圆心处,被调节辊安装在可调节轴靠近第二刮刀座的一端,被调节辊的圆周面上开有被调节槽,调节件设置在被调节槽内并且调节件转动时与被调节槽配合带动可调节轴沿着可调节轴轴向运动。14. The invention relates to a scraper positioning mechanism with axial adjustment, comprising a scraper, a left-right adjustment unit, an adjustable scraper frame, a first scraper seat, and a second scraper seat, wherein the adjustable scraper frame is installed between the first scraper seat and the second scraper seat, and the scraper is installed on the scraper frame, characterized in that: the adjustable scraper frame comprises an axially movable adjustable shaft and at least two support seats, the first scraper seat and the second scraper seat are respectively provided with linear bearings, the two ends of the adjustable shaft are respectively arranged in the two linear bearings, all the support seats are respectively fixed on the adjustable shaft, the left-right adjustment unit comprises an adjustment drive device, a rotating disk, an adjustment member, and an adjusted roller, the adjustment drive device is installed on the second scraper seat, the adjustment drive device has an output shaft, the rotating disk is installed at the end of the output shaft, the adjustment member is fixed on the outer side surface of the rotating disk deviating from the center of a circle, the adjusted roller is installed at one end of the adjustable shaft close to the second scraper seat, an adjusted groove is opened on the circumferential surface of the adjusted roller, the adjustment member is arranged in the adjusted groove and when the adjustment member rotates, it cooperates with the adjusted groove to drive the adjustable shaft to move axially along the adjustable shaft.

较优的方案,所述被调节槽由第一槽板、槽底、第二槽板依次连接而成。In a more preferred solution, the regulated slot is formed by sequentially connecting a first slot plate, a slot bottom, and a second slot plate.

较优的方案,所述调节件为滚轮,滚轮可转动地安装在转动盘外侧面上,滚轮与被调节槽的内侧壁滚动接触。滚轮跟随转动盘转动,当滚轮接触位于左侧的内侧壁时,滚轮带动被调节槽以及可调节轴向左运动,当滚轮接触位于右侧的内侧壁时,滚轮带动被调节槽以及可调节轴向右运动。In a preferred solution, the adjusting member is a roller, which is rotatably mounted on the outer side of the rotating disk, and the roller is in rolling contact with the inner side wall of the adjusted slot. The roller rotates with the rotating disk, and when the roller contacts the inner side wall on the left side, the roller drives the adjusted slot and the adjustable shaft to move to the left, and when the roller contacts the inner side wall on the right side, the roller drives the adjusted slot and the adjustable shaft to move to the right.

较优的方案,所述调节驱动装置包括电机、减速机,电机的输出轴连接减速机,调节驱动装置的输出轴为减速机的输出轴。In a preferred solution, the adjusting drive device comprises a motor and a reducer, the output shaft of the motor is connected to the reducer, and the output shaft of the adjusting drive device is the output shaft of the reducer.

更优的方案,所述电机为第一伺服电机。In a more preferred solution, the motor is a first servo motor.

较优的方案,所述可调节刮刀架还包括至少一根辅助定位轴,辅助定位轴两端分别连接第一刮刀座、第二刮刀座,所有支撑座可滑动地套设在所有辅助定位轴上。In a preferred solution, the adjustable scraper holder further comprises at least one auxiliary positioning shaft, both ends of which are respectively connected to the first scraper seat and the second scraper seat, and all the support seats are slidably mounted on all the auxiliary positioning shafts.

较优的方案,所述支撑座采用多块面板组装而成。也就是说,支撑座是中空的,这样的结构不仅能够节省材料,减轻重量,而且便于制造、维修、更换部件。In a preferred solution, the support base is assembled from a plurality of panels, that is, the support base is hollow, and such a structure can not only save materials and reduce weight, but also facilitate manufacturing, maintenance, and replacement of parts.

较优的方案,所述可调节刮刀架还包括高度调节单元,高度调节单元包括第一蜗轮、第一蜗杆、多个可升降座、多个调节齿条、多个调节齿轮,可升降座、支撑座、调节齿条、调节齿轮四者数目相同并且一一对应,各调节齿条分别可沿垂直方向运动地安装在对应支撑座上,各可升降座安装在对应调节齿条顶部,各调节齿轮分别安装在可调节轴上并且各调节齿轮与对应调节齿条啮合,第一蜗轮安装在可调节轴上,第一蜗杆安装在支撑座上,第一蜗杆水平设置并与第一蜗轮啮合。操作者通过转动第一蜗杆,使得可调节轴转动,而调节齿轮跟着可调节轴转动,从而带动调节齿条上升、下降,调节可升降座的高度。In a preferred solution, the adjustable scraper frame also includes a height adjustment unit, which includes a first worm wheel, a first worm, a plurality of liftable seats, a plurality of adjustment racks, and a plurality of adjustment gears. The liftable seats, the support seats, the adjustment racks, and the adjustment gears are the same in number and correspond to each other. Each adjustment rack can be mounted on the corresponding support seat in a vertical direction, each liftable seat is mounted on the top of the corresponding adjustment rack, each adjustment gear is mounted on the adjustable shaft, and each adjustment gear is meshed with the corresponding adjustment rack. The first worm wheel is mounted on the adjustable shaft, the first worm is mounted on the support seat, and the first worm is horizontally arranged and meshed with the first worm wheel. The operator rotates the first worm to rotate the adjustable shaft, and the adjustment gear rotates with the adjustable shaft, thereby driving the adjustment rack to rise and fall, and adjusting the height of the liftable seat.

更优的方案,所述第一蜗杆一端安装有第一操作手柄或第二伺服电机。In a more preferred solution, a first operating handle or a second servo motor is installed at one end of the first worm.

较优的方案,所述可调节刮刀架还包括角度调节单元,角度调节单元包括第二蜗轮、第二蜗杆、角度调节轴、刮刀安装架,刮刀安装架包括刮刀安装板、至少一个固定座,角度调节轴两端分别可转动地安装在所有可升降座上,第二蜗轮安装在角度调节轴上,第二蜗杆安装在一个可升降座上,第二蜗杆水平设置并与第二蜗轮啮合,所有固定座固定在角度调节轴上,刮刀安装板底面连接所有固定座上,刮刀安装在刮刀安装板上。A preferred solution is that the adjustable scraper frame also includes an angle adjustment unit, the angle adjustment unit includes a second worm gear, a second worm, an angle adjustment shaft, and a scraper mounting frame, the scraper mounting frame includes a scraper mounting plate and at least one fixed seat, both ends of the angle adjustment shaft are rotatably mounted on all the liftable seats, the second worm gear is mounted on the angle adjustment shaft, the second worm is mounted on a liftable seat, the second worm is horizontally arranged and meshed with the second worm gear, all fixed seats are fixed on the angle adjustment shaft, the bottom surface of the scraper mounting plate is connected to all the fixed seats, and the scraper is mounted on the scraper mounting plate.

本实用新型对照现有技术的有益效果是,由于设有左右调节单元,因此能够让刮刀快速精确地左右运动,而高度调节单元可以精确地调节刮刀的高度,而角度调节单元可以精确地调节刮刀的角度;三者相互配合,能够快速准确地将刮刀调节到合适的位置、合适的角度,调节方便快捷。Compared with the prior art, the utility model has the beneficial effect that, due to the provision of the left and right adjustment unit, the scraper can be moved left and right quickly and accurately, the height adjustment unit can accurately adjust the height of the scraper, and the angle adjustment unit can accurately adjust the angle of the scraper; the three cooperate with each other, and the scraper can be adjusted to a suitable position and a suitable angle quickly and accurately, and the adjustment is convenient and quick.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1是本实用新型的一个实施例的结构示意图;FIG1 is a schematic structural diagram of an embodiment of the utility model;

图2是图1所示实施例去掉部分保护罩的另一个角度的示意图;FIG2 is a schematic diagram of another angle of the embodiment shown in FIG1 with part of the protective cover removed;

图3是图2的左右调节单元的放大图;FIG3 is an enlarged view of the left and right adjustment units of FIG2 ;

图4是图3去掉被调节辊的示意图;FIG4 is a schematic diagram of FIG3 without the adjusted roller;

图5是图1去掉部分保护罩、一个位于左侧的可升降座的示意图;FIG5 is a schematic diagram of FIG1 with a portion of the protective cover removed, showing a liftable seat on the left side;

图6是图5去掉所有支撑座、可升降座、第一刮刀座、第二刮刀座后的示意图;FIG6 is a schematic diagram of FIG5 without all the support seats, the liftable seat, the first scraper seat, and the second scraper seat;

图7是图6另一个角度的示意图。FIG. 7 is a schematic diagram of FIG. 6 from another angle.

具体实施方式DETAILED DESCRIPTION

如图1-4所示,本申请一个实施例中的可轴向调节的刮刀定位机构,包括刮刀1、左右调节单元2、可调节刮刀架3、第一刮刀座4、第二刮刀座5,可调节刮刀架3安装在第一刮刀座4、第二刮刀座5之间,刮刀1安装在刮刀1架上,所述可调节刮刀架3包括一根可轴向移动的可调节轴301、至少两个支撑座302,第一刮刀座4、第二刮刀座5分别设置直线轴承,可调节轴301两端分别设置在两个直线轴承内,所有支撑座302分别固定在可调节轴301上,左右调节单元2包括调节驱动装置201、转动盘202、调节件、被调节辊204,调节驱动装置201安装在第二刮刀座5上,调节驱动装置201具有输出轴,转动盘202安装在输出轴末端,调节件固定在转动盘202外侧面偏离圆心处,被调节辊204安装在可调节轴301靠近第二刮刀座5的一端,被调节辊204的圆周面上开有被调节槽2041,调节件设置在被调节槽2041内并且调节件转动时与被调节槽2041配合带动可调节轴301沿着可调节轴301轴向运动。As shown in FIGS. 1-4, an axially adjustable scraper positioning mechanism in an embodiment of the present application includes a scraper 1, a left-right adjustment unit 2, an adjustable scraper frame 3, a first scraper seat 4, and a second scraper seat 5. The adjustable scraper frame 3 is installed between the first scraper seat 4 and the second scraper seat 5. The scraper 1 is installed on the scraper frame 1. The adjustable scraper frame 3 includes an axially movable adjustable shaft 301 and at least two support seats 302. The first scraper seat 4 and the second scraper seat 5 are respectively provided with linear bearings. Both ends of the adjustable shaft 301 are respectively arranged in two linear bearings. All support seats 302 are respectively fixed on the adjustable shaft 301. Unit 2 includes an adjusting drive device 201, a rotating disk 202, an adjusting member, and an adjusted roller 204. The adjusting drive device 201 is installed on the second scraper seat 5. The adjusting drive device 201 has an output shaft. The rotating disk 202 is installed at the end of the output shaft. The adjusting member is fixed on the outer side of the rotating disk 202 at a position deviating from the center of the circle. The adjusted roller 204 is installed at one end of the adjustable shaft 301 close to the second scraper seat 5. An adjusted groove 2041 is opened on the circumferential surface of the adjusted roller 204. The adjusting member is arranged in the adjusted groove 2041 and when the adjusting member rotates, it cooperates with the adjusted groove 2041 to drive the adjustable shaft 301 to move axially along the adjustable shaft 301.

如图3所示,本申请一个可选择的实施例,所述被调节槽2041由第一槽板20411、槽底20412、第二槽板20413依次连接而成。As shown in FIG. 3 , in an optional embodiment of the present application, the adjusted slot 2041 is formed by sequentially connecting a first slot plate 20411 , a slot bottom 20412 , and a second slot plate 20413 .

如图3、4所示,本申请一个可选择的实施例,所述调节件为滚轮203,滚轮203可转动地安装在转动盘202外侧面上,滚轮203与被调节槽2041的内侧壁滚动接触。滚轮203跟随转动盘202转动,当滚轮203接触位于左侧的内侧壁时,滚轮203带动被调节槽2041以及可调节轴301向左运动,当滚轮203接触位于右侧的内侧壁时,滚轮203带动被调节槽2041以及可调节轴301向右运动。As shown in Fig. 3 and Fig. 4, in an optional embodiment of the present application, the adjusting member is a roller 203, which is rotatably mounted on the outer side of the rotating disk 202, and the roller 203 rolls in contact with the inner side wall of the adjusted slot 2041. The roller 203 rotates with the rotating disk 202, and when the roller 203 contacts the inner side wall on the left side, the roller 203 drives the adjusted slot 2041 and the adjustable shaft 301 to move to the left, and when the roller 203 contacts the inner side wall on the right side, the roller 203 drives the adjusted slot 2041 and the adjustable shaft 301 to move to the right.

如图3、4所示,本申请一个可选择的实施例,所述调节驱动装置201包括电机、减速机2012,电机的输出轴连接减速机2012,调节驱动装置的输出轴为减速机2012的输出轴。As shown in FIGS. 3 and 4 , in an optional embodiment of the present application, the adjusting drive device 201 includes a motor and a reducer 2012 , the output shaft of the motor is connected to the reducer 2012 , and the output shaft of the adjusting drive device is the output shaft of the reducer 2012 .

如图3、4所示,本申请一个可选择的实施例,所述电机为第一伺服电机2011。As shown in FIGS. 3 and 4 , in an optional embodiment of the present application, the motor is a first servo motor 2011 .

如图1、5所示,本申请一个可选择的实施例,所述可调节刮刀架3还包括至少一根辅助定位轴303,辅助定位轴303两端分别连接第一刮刀座4、第二刮刀座5,所有支撑座302可滑动地套设在所有辅助定位轴303上。As shown in Figures 1 and 5, an optional embodiment of the present application, the adjustable scraper frame 3 also includes at least one auxiliary positioning shaft 303, the two ends of the auxiliary positioning shaft 303 are respectively connected to the first scraper seat 4 and the second scraper seat 5, and all support seats 302 are slidably mounted on all auxiliary positioning shafts 303.

如图5所示,本申请一个可选择的实施例,所述支撑座302采用多块面板组装而成。也就是说,支撑座302是中空的,这样的结构不仅能够节省材料,减轻重量,而且便于制造、维修、更换部件。As shown in Fig. 5, in an optional embodiment of the present application, the support seat 302 is assembled from multiple panels. In other words, the support seat 302 is hollow, which not only saves materials and reduces weight, but also facilitates manufacturing, maintenance, and replacement of parts.

如图5、6所示,本申请一个可选择的实施例,所述可调节刮刀架3还包括高度调节单元304,高度调节单元304包括第一蜗轮3042、第一蜗杆3043、多个可升降座3041、多个调节齿条3044、多个调节齿轮3045,可升降座3041、支撑座302、调节齿条3044、调节齿轮3045四者数目相同并且一一对应,各调节齿条3044分别可沿垂直方向运动地安装在对应支撑座302上,各可升降座3041安装在对应调节齿条3044顶部,各调节齿轮3045分别安装在可调节轴301上并且各调节齿轮3045与对应调节齿条3044啮合,第一蜗轮3042安装在可调节轴301上,第一蜗杆3043安装在支撑座302上,第一蜗杆3043水平设置并与第一蜗轮3042啮合。操作者通过转动第一蜗杆3043,使得可调节轴301转动,而调节齿轮3045跟着可调节轴301转动,从而带动调节齿条3044上升、下降,调节可升降座3041的高度。As shown in Figures 5 and 6, an optional embodiment of the present application, the adjustable scraper frame 3 also includes a height adjustment unit 304, the height adjustment unit 304 includes a first worm wheel 3042, a first worm 3043, a plurality of liftable seats 3041, a plurality of adjustment racks 3044, and a plurality of adjustment gears 3045, the liftable seats 3041, the support seat 302, the adjustment racks 3044, and the adjustment gears 3045 are the same in number and correspond one to one, each adjustment rack 3044 can be mounted on the corresponding support seat 302 in a vertical direction, each liftable seat 3041 is mounted on the top of the corresponding adjustment rack 3044, each adjustment gear 3045 is mounted on the adjustable shaft 301 and each adjustment gear 3045 is meshed with the corresponding adjustment rack 3044, the first worm wheel 3042 is mounted on the adjustable shaft 301, the first worm 3043 is mounted on the support seat 302, and the first worm 3043 is horizontally arranged and meshed with the first worm wheel 3042. The operator rotates the first worm 3043 to rotate the adjustable shaft 301 , and the adjusting gear 3045 rotates along with the adjustable shaft 301 , thereby driving the adjusting rack 3044 to rise or fall, thereby adjusting the height of the liftable seat 3041 .

如图5、6所示,本申请一个可选择的实施例,所述第一蜗杆3043一端安装有第一操作手柄3046。As shown in FIGS. 5 and 6 , in an optional embodiment of the present application, a first operating handle 3046 is installed at one end of the first worm gear 3043 .

本申请一个可选择的实施例,所述第一蜗杆3043一端安装有第二伺服电机。In an optional embodiment of the present application, a second servo motor is installed at one end of the first worm 3043 .

如图5、6所示,本申请一个可选择的实施例,所述可调节刮刀架3还包括角度调节单元305,角度调节单元305包括第二蜗轮3051、第二蜗杆3052、角度调节轴3053、刮刀安装架3054,刮刀安装架3054包括刮刀安装板30541、至少一个固定座30542,角度调节轴3053两端分别可转动地安装在所有可升降座3041上,第二蜗轮3051安装在角度调节轴3053上,第二蜗杆3052安装在一个可升降座3041上,第二蜗杆3052水平设置并与第二蜗轮3051啮合,所有固定座30542固定在角度调节轴3053上,刮刀安装板30541底面连接所有固定座30542上,刮刀1安装在刮刀安装板30541上。固定座30542的数量为2个。As shown in Fig. 5 and Fig. 6, an optional embodiment of the present application, the adjustable scraper frame 3 also includes an angle adjustment unit 305, the angle adjustment unit 305 includes a second worm wheel 3051, a second worm 3052, an angle adjustment shaft 3053, and a scraper mounting frame 3054, the scraper mounting frame 3054 includes a scraper mounting plate 30541, at least one fixed seat 30542, the two ends of the angle adjustment shaft 3053 are rotatably mounted on all the liftable seats 3041, the second worm wheel 3051 is mounted on the angle adjustment shaft 3053, the second worm 3052 is mounted on a liftable seat 3041, the second worm 3052 is horizontally arranged and meshed with the second worm wheel 3051, all the fixed seats 30542 are fixed on the angle adjustment shaft 3053, the bottom surface of the scraper mounting plate 30541 is connected to all the fixed seats 30542, and the scraper 1 is mounted on the scraper mounting plate 30541. The number of fixed seats 30542 is 2.

如图5所示,本申请一个可选择的实施例,所述第二蜗杆3052一端安装有第二操作手柄3055。As shown in FIG. 5 , in an optional embodiment of the present application, a second operating handle 3055 is installed at one end of the second worm gear 3052 .

本申请一个可选择的实施例,所述第二蜗杆3052一端安装有第三伺服电机。In an optional embodiment of the present application, a third servo motor is installed at one end of the second worm 3052 .

如图5-7所示,本申请一个可选择的实施例,所述可调节刮刀架3还包括至少一个角度保持单元306,角度保持单元306包括气缸座3061、气缸3062,气缸座3061固定在角度调节轴3053上,气缸3062安装在气缸座3061上,气缸3062的活塞轴连接刮刀安装板30541。As shown in Figures 5-7, an optional embodiment of the present application, the adjustable scraper frame 3 also includes at least one angle maintaining unit 306, the angle maintaining unit 306 includes a cylinder seat 3061 and a cylinder 3062, the cylinder seat 3061 is fixed on the angle adjustment shaft 3053, the cylinder 3062 is installed on the cylinder seat 3061, and the piston shaft of the cylinder 3062 is connected to the scraper mounting plate 30541.

如图5、7所示,本申请一个可选择的实施例,所述刮刀安装板30541底面铰接所有固定座30542,所述角度保持单元306还包括至少一个角度微调结构3063,角度微调结构3063包括微调座30631、微调螺杆30632、微调驱动件,气缸3062的活塞轴连接微调座30631,微调螺杆30632可转动地安装在微调座30631上并且微调螺杆30632与刮刀安装板30541螺纹连接,微调驱动件安装在微调螺杆30632一端。As shown in Figures 5 and 7, an optional embodiment of the present application, the bottom surface of the scraper mounting plate 30541 is hinged to all the fixed seats 30542, the angle maintaining unit 306 also includes at least one angle fine-tuning structure 3063, the angle fine-tuning structure 3063 includes a fine-tuning seat 30631, a fine-tuning screw 30632, and a fine-tuning drive component, the piston shaft of the cylinder 3062 is connected to the fine-tuning seat 30631, the fine-tuning screw 30632 is rotatably mounted on the fine-tuning seat 30631 and the fine-tuning screw 30632 is threadedly connected to the scraper mounting plate 30541, and the fine-tuning drive component is installed at one end of the fine-tuning screw 30632.

如图7所示,本申请一个可选择的实施例,所述微调驱动件为第三操作手柄30633。As shown in FIG. 7 , in an optional embodiment of the present application, the fine-tuning drive member is a third operating handle 30633 .

本申请一个可选择的实施例,所述微调驱动件为第四伺服电机。In an optional embodiment of the present application, the fine-tuning drive component is a fourth servo motor.

如图1所示,本申请一个可选择的实施例,所述可调节刮刀架3还包括保护罩307,保护罩307安装并罩在所有支撑座302上。As shown in FIG. 1 , in an optional embodiment of the present application, the adjustable scraper holder 3 further includes a protective cover 307 , which is installed on and covers all the support seats 302 .

下面结合图1-7介绍一下该实施例的工作过程:The working process of this embodiment is described below in conjunction with Figures 1-7:

刮刀1左右移动:第一伺服电机2011工作,滚轮203跟随转动盘202转动,当滚轮203接触位于左侧的内侧壁时,滚轮203带动被调节槽2041以及可调节轴301向左运动,当滚轮203接触位于右侧的内侧壁时,滚轮203带动被调节槽2041以及可调节轴301向右运动,这样就能够实现刮刀1的左右移动。The scraper 1 moves left and right: the first servo motor 2011 works, and the roller 203 rotates with the rotating disk 202. When the roller 203 contacts the inner wall on the left, the roller 203 drives the adjusted groove 2041 and the adjustable shaft 301 to move to the left. When the roller 203 contacts the inner wall on the right, the roller 203 drives the adjusted groove 2041 and the adjustable shaft 301 to move to the right. In this way, the scraper 1 can move left and right.

刮刀1升降:操作者转动第一操作手柄3046,使得第一蜗杆3043转动,带动第一蜗轮3042转动,可调节轴301跟着第一蜗轮3042转动,而调节齿轮3045跟着可调节轴301转动,从而带动调节齿条3044上升、下降,调节可升降座3041的高度,从而调节刮刀1的高度。Lifting and lowering of the scraper 1: the operator rotates the first operating handle 3046 to rotate the first worm 3043, thereby driving the first worm wheel 3042 to rotate, and the adjustable shaft 301 rotates along with the first worm wheel 3042, while the adjusting gear 3045 rotates along with the adjustable shaft 301, thereby driving the adjusting rack 3044 to rise and fall, adjusting the height of the lifting seat 3041, and thus adjusting the height of the scraper 1.

刮刀1角度调节:操作者转动第二操作手柄3055,使得第二蜗杆3052转动,带动第二蜗轮3051转动,角度调节轴3053跟着第二蜗轮3051转动,就可以让刮刀安装架3054、刮刀1跟着角度调节轴3053转动,调节刮刀1的角度,调节好角度后,角度保持单元306的气缸3062对微调座30631施加一个力,让微调座30631保持在该角度不动,需要对角度微调时,操作者转动第三操作手柄30633,让微调螺杆30632转动,让刮刀安装板30541转动。Scraper 1 angle adjustment: the operator turns the second operating handle 3055 to rotate the second worm 3052, driving the second worm wheel 3051 to rotate, and the angle adjustment shaft 3053 rotates along with the second worm wheel 3051, so that the scraper mounting frame 3054 and scraper 1 can rotate along with the angle adjustment shaft 3053 to adjust the angle of scraper 1. After adjusting the angle, the cylinder 3062 of the angle holding unit 306 applies a force to the fine-tuning seat 30631 to keep the fine-tuning seat 30631 at the angle. When the angle needs to be fine-tuned, the operator turns the third operating handle 30633 to rotate the fine-tuning screw 30632 to rotate the scraper mounting plate 30541.

此外,需要说明的是,本说明书中所描述的具体实施例,其各部分名称等可以不同,凡依本实用新型专利构思所述的构造、特征及原理所做的等效或简单变化,均包括于本实用新型专利的保护范围内。本实用新型所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,只要不偏离本实用新型的结构或者超越本权利要求书所定义的范围,均应属于本实用新型的保护范围。In addition, it should be noted that the names of the various parts of the specific embodiments described in this specification may be different, and any equivalent or simple changes made based on the structure, features and principles described in the utility model patent concept are included in the protection scope of the utility model patent. The technical personnel of the technical field to which the utility model belongs can make various modifications or supplements to the specific embodiments described or replace them in a similar manner, as long as they do not deviate from the structure of the utility model or exceed the scope defined by the claims, they should all fall within the protection scope of the utility model.

Claims (8)

1.一种可轴向调节的刮刀定位机构,包括刮刀、左右调节单元、可调节刮刀架、第一刮刀座、第二刮刀座,可调节刮刀架安装在第一刮刀座、第二刮刀座之间,刮刀安装在刮刀架上,其特征在于:所述可调节刮刀架包括一根可轴向移动的可调节轴、至少两个支撑座,第一刮刀座、第二刮刀座分别设置直线轴承,可调节轴两端分别设置在两个直线轴承内,所有支撑座分别固定在可调节轴上,左右调节单元包括调节驱动装置、转动盘、调节件、被调节辊,调节驱动装置安装在第二刮刀座上,调节驱动装置具有输出轴,转动盘安装在输出轴末端,调节件固定在转动盘外侧面偏离圆心处,被调节辊安装在可调节轴靠近第二刮刀座的一端,被调节辊的圆周面上开有被调节槽,调节件设置在被调节槽内并且调节件转动时与被调节槽配合带动可调节轴沿着可调节轴轴向运动。1. An axially adjustable scraper positioning mechanism, comprising a scraper, a left and right adjustment unit, an adjustable scraper frame, a first scraper seat, and a second scraper seat, the adjustable scraper frame is installed between the first scraper seat and the second scraper seat, and the scraper is installed on the scraper frame, characterized in that: the adjustable scraper frame comprises an axially movable adjustable shaft and at least two support seats, the first scraper seat and the second scraper seat are respectively provided with linear bearings, the two ends of the adjustable shaft are respectively arranged in the two linear bearings, all the support seats are respectively fixed on the adjustable shaft, the left and right adjustment units comprise an adjustment drive device, a rotating disk, an adjustment member, and an adjusted roller, the adjustment drive device is installed on the second scraper seat, the adjustment drive device has an output shaft, the rotating disk is installed at the end of the output shaft, the adjustment member is fixed at the outer side surface of the rotating disk deviating from the center of the circle, the adjusted roller is installed at one end of the adjustable shaft close to the second scraper seat, an adjustable groove is opened on the circumferential surface of the adjusted roller, the adjustment member is arranged in the adjustable groove and when the adjustment member rotates, it cooperates with the adjusted groove to drive the adjustable shaft to move axially along the adjustable shaft. 2.如权利要求1所述的可轴向调节的刮刀定位机构,其特征在于:所述被调节槽由第一槽板、槽底、第二槽板依次连接而成。2. The axially adjustable scraper positioning mechanism according to claim 1 is characterized in that the adjusted groove is formed by connecting a first groove plate, a groove bottom, and a second groove plate in sequence. 3.如权利要求1所述的可轴向调节的刮刀定位机构,其特征在于:所述调节件为滚轮,滚轮可转动地安装在转动盘外侧面上,滚轮与被调节槽的内侧壁滚动接触。3. The axially adjustable scraper positioning mechanism according to claim 1 is characterized in that: the adjusting member is a roller, which is rotatably mounted on the outer side surface of the rotating disk, and the roller is in rolling contact with the inner side wall of the adjusted groove. 4.如权利要求1所述的可轴向调节的刮刀定位机构,其特征在于:所述可调节刮刀架还包括至少一根辅助定位轴,辅助定位轴两端分别连接第一刮刀座、第二刮刀座,所有支撑座可滑动地套设在所有辅助定位轴上。4. The axially adjustable scraper positioning mechanism as described in claim 1 is characterized in that: the adjustable scraper frame also includes at least one auxiliary positioning shaft, the two ends of the auxiliary positioning shaft are respectively connected to the first scraper seat and the second scraper seat, and all support seats can be slidably mounted on all auxiliary positioning shafts. 5.如权利要求1-4中任意一项所述的可轴向调节的刮刀定位机构,其特征在于:所述可调节刮刀架还包括高度调节单元,高度调节单元包括第一蜗轮、第一蜗杆、多个可升降座、多个调节齿条、多个调节齿轮,可升降座、支撑座、调节齿条、调节齿轮四者数目相同并且一一对应,各调节齿条分别可沿垂直方向运动地安装在对应支撑座上,各可升降座安装在对应调节齿条顶部,各调节齿轮分别安装在可调节轴上并且各调节齿轮与对应调节齿条啮合,第一蜗轮安装在可调节轴上,第一蜗杆安装在支撑座上,第一蜗杆水平设置并与第一蜗轮啮合。5. The axially adjustable scraper positioning mechanism as described in any one of claims 1 to 4 is characterized in that: the adjustable scraper frame also includes a height adjustment unit, the height adjustment unit includes a first worm wheel, a first worm, multiple liftable seats, multiple adjustment racks, and multiple adjustment gears, the liftable seats, the support seats, the adjustment racks, and the adjustment gears are the same in number and correspond one to one, each adjustment rack can be installed on the corresponding support seat in a vertical direction, each liftable seat is installed on the top of the corresponding adjustment rack, each adjustment gear is installed on the adjustable shaft and each adjustment gear is meshed with the corresponding adjustment rack, the first worm wheel is installed on the adjustable shaft, the first worm is installed on the support seat, and the first worm is horizontally arranged and meshed with the first worm wheel. 6.如权利要求5所述的可轴向调节的刮刀定位机构,其特征在于:所述可调节刮刀架还包括角度调节单元,角度调节单元包括第二蜗轮、第二蜗杆、角度调节轴、刮刀安装架,刮刀安装架包括刮刀安装板、至少一个固定座,角度调节轴两端分别可转动地安装在所有可升降座上,第二蜗轮安装在角度调节轴上,第二蜗杆安装在一个可升降座上,第二蜗杆水平设置并与第二蜗轮啮合,所有固定座固定在角度调节轴上,刮刀安装板底面连接所有固定座上,刮刀安装在刮刀安装板上。6. The axially adjustable scraper positioning mechanism as described in claim 5 is characterized in that: the adjustable scraper frame also includes an angle adjustment unit, the angle adjustment unit includes a second worm gear, a second worm, an angle adjustment shaft, and a scraper mounting frame, the scraper mounting frame includes a scraper mounting plate and at least one fixed seat, both ends of the angle adjustment shaft are rotatably mounted on all liftable seats, the second worm gear is mounted on the angle adjustment shaft, the second worm is mounted on a liftable seat, the second worm is horizontally arranged and meshed with the second worm gear, all fixed seats are fixed on the angle adjustment shaft, the bottom surface of the scraper mounting plate is connected to all fixed seats, and the scraper is mounted on the scraper mounting plate. 7.如权利要求6所述的可轴向调节的刮刀定位机构,其特征在于:所述可调节刮刀架还包括至少一个角度保持单元,角度保持单元包括气缸座、气缸,气缸座固定在角度调节轴上,气缸安装在气缸座上,气缸的活塞轴连接刮刀安装板。7. The axially adjustable scraper positioning mechanism as described in claim 6 is characterized in that: the adjustable scraper frame also includes at least one angle maintaining unit, the angle maintaining unit includes a cylinder seat and a cylinder, the cylinder seat is fixed on the angle adjustment shaft, the cylinder is installed on the cylinder seat, and the piston shaft of the cylinder is connected to the scraper mounting plate. 8.如权利要求7所述的可轴向调节的刮刀定位机构,其特征在于:所述刮刀安装板底面铰接所有固定座,所述角度保持单元还包括至少一个角度微调结构,角度微调结构包括微调座、微调螺杆、微调驱动件,气缸的活塞轴连接微调座,微调螺杆可转动地安装在微调座上并且微调螺杆与刮刀安装板螺纹连接,微调驱动件安装在微调螺杆一端。8. The axially adjustable scraper positioning mechanism as described in claim 7 is characterized in that: the bottom surface of the scraper mounting plate is hinged to all the fixed seats, the angle maintaining unit also includes at least one angle fine-tuning structure, the angle fine-tuning structure includes a fine-tuning seat, a fine-tuning screw, and a fine-tuning drive component, the piston shaft of the cylinder is connected to the fine-tuning seat, the fine-tuning screw is rotatably mounted on the fine-tuning seat and the fine-tuning screw is threadedly connected to the scraper mounting plate, and the fine-tuning drive component is installed at one end of the fine-tuning screw.
CN202422136425.7U 2024-09-02 2024-09-02 Scraper positioning mechanism capable of being axially adjusted Active CN221794167U (en)

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CN202422136425.7U CN221794167U (en) 2024-09-02 2024-09-02 Scraper positioning mechanism capable of being axially adjusted

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