CN221793771U - Acrylic plate bending processing device - Google Patents
Acrylic plate bending processing device Download PDFInfo
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- CN221793771U CN221793771U CN202323231448.8U CN202323231448U CN221793771U CN 221793771 U CN221793771 U CN 221793771U CN 202323231448 U CN202323231448 U CN 202323231448U CN 221793771 U CN221793771 U CN 221793771U
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- 238000005452 bending Methods 0.000 title claims abstract description 53
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 title claims abstract description 40
- 238000005485 electric heating Methods 0.000 claims abstract description 12
- 230000000087 stabilizing effect Effects 0.000 claims description 30
- 230000000670 limiting effect Effects 0.000 claims description 11
- 230000000694 effects Effects 0.000 abstract description 16
- 238000000034 method Methods 0.000 description 6
- 238000006073 displacement reaction Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 2
- 239000000395 magnesium oxide Substances 0.000 description 2
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
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- Shaping Of Tube Ends By Bending Or Straightening (AREA)
Abstract
Description
技术领域Technical Field
本实用新型属于亚克力板折弯加工技术领域,具体涉及一种亚克力板折弯加工装置。The utility model belongs to the technical field of acrylic plate bending processing, and specifically relates to an acrylic plate bending processing device.
背景技术Background Art
亚克力板是目前市场上比较常用的塑料板材之一,亚克力板材经过多种加工工艺,可以制成灯箱制品,在制作亚克力板灯箱时就需要使用到折弯加工装置对其进行进一步的折弯加工处理。Acrylic sheet is one of the more commonly used plastic sheets on the market. Acrylic sheet can be made into light box products through a variety of processing techniques. When making acrylic sheet light boxes, a bending processing device is needed to perform further bending processing on it.
虽然现有的折弯加工装置可以进行日常的折弯加工作业,但是在实际使用过程中,目前市场上的亚克力板折弯加工装置大多是采用安装模具槽对亚克力板进行折弯处理,使得折弯的角度较为固定,不方便根据工作人员的实际需要将亚克力板折弯成不同角度,使得折弯加工装置的适用范围较小,从而使得折弯加工装置的使用存在局限性,并且仅仅是将亚克力板放置在工作台上,不方便对其进行限位固定,使得在进行折弯作业时,亚克力板容易产生位置偏移,使得折弯加工装置的使用稳定性不足。Although the existing bending processing devices can be used for daily bending processing operations, in actual use, most of the acrylic plate bending processing devices on the market currently use an installation mold groove to bend the acrylic plate, so that the bending angle is relatively fixed, and it is not convenient to bend the acrylic plate into different angles according to the actual needs of the staff, so that the application scope of the bending processing device is small, which limits the use of the bending processing device. In addition, it is not convenient to limit and fix the acrylic plate by simply placing it on the workbench, so that the acrylic plate is prone to position deviation during the bending operation, which makes the use stability of the bending processing device insufficient.
因此,需要一种亚克力板折弯加工装置,解决现有技术中存在的折弯加工装置的使用存在局限性以及折弯加工装置的使用稳定性不足的问题。Therefore, there is a need for an acrylic plate bending device to solve the problems of limitations in the use of bending devices in the prior art and insufficient stability in the use of the bending devices.
实用新型内容Utility Model Content
本实用新型的目的在于提供一种亚克力板折弯加工装置,以解决上述背景技术中提出的问题。The purpose of the utility model is to provide an acrylic plate bending processing device to solve the problems raised in the above background technology.
为实现上述目的,本实用新型提供如下技术方案:一种亚克力板折弯加工装置,包括放置台,所述放置台中部设置有电加热管,所述放置台一侧固定有支撑架,所述支撑架中部转动连接有丝杆,所述丝杆一端固定有手柄,所述丝杆外表面螺纹连接有齿条板,所述齿条板外表面啮合连接有齿轮,所述齿轮中部固定有连接架,所述连接架一侧固定有限位架,所述放置台一侧固定有稳定架,所述稳定架中部固定有气缸,所述放置台另一侧固定有固定架,所述固定架中部滑动连接有拉杆,所述拉杆一端固定有压制架,所述压制架上端固定有两个稳定杆,所述压制架上端固定有两个弹簧,所述压制架下端固定有橡胶垫。To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an acrylic plate bending processing device, comprising a placing table, an electric heating tube is arranged in the middle of the placing table, a support frame is fixed on one side of the placing table, a screw rod is rotatably connected in the middle of the support frame, a handle is fixed on one end of the screw rod, a rack plate is threadedly connected to the outer surface of the screw rod, a gear is meshingly connected to the outer surface of the rack plate, a connecting frame is fixed in the middle of the gear, a limiting frame is fixed on one side of the connecting frame, a stabilizing frame is fixed on one side of the placing table, a cylinder is fixed in the middle of the stabilizing frame, a fixing frame is fixed on the other side of the placing table, a pull rod is slidably connected in the middle of the fixing frame, a pressing frame is fixed on one end of the pull rod, two stabilizing rods are fixed to the upper end of the pressing frame, two springs are fixed to the upper end of the pressing frame, and a rubber pad is fixed to the lower end of the pressing frame.
方案中需要说明的是,所述齿条板中部螺纹连接在丝杆外表面,所述齿条板外表面滑动连接在放置台一侧外表面,所述齿条板与齿轮相啮合连接。It should be noted in the scheme that the middle part of the rack plate is threadedly connected to the outer surface of the screw rod, the outer surface of the rack plate is slidably connected to the outer surface of one side of the placement table, and the rack plate is meshed with the gear.
进一步值得说明的是,所述连接架一端固定在齿轮中部,所述连接架外表面转动连接在放置台中部,所述连接架呈T型设置,所述限位架一端固定在连接架一侧。It is further worth noting that one end of the connecting frame is fixed to the middle of the gear, the outer surface of the connecting frame is rotatably connected to the middle of the placement table, the connecting frame is T-shaped, and one end of the limiting frame is fixed to one side of the connecting frame.
更进一步需要说明的是,所述固定架两端固定在放置台一侧,所述固定架竖切面为U型设置,所述拉杆外表面滑动连接在固定架中部,所述拉杆呈T型设置,所述拉杆一端固定在压制架中部。It should be further explained that both ends of the fixing frame are fixed to one side of the placing table, the vertical section of the fixing frame is U-shaped, the outer surface of the pull rod is slidably connected to the middle of the fixing frame, the pull rod is T-shaped, and one end of the pull rod is fixed to the middle of the pressing frame.
作为一种优选的实施方式,两个所述稳定杆一端固定在压制架上端两侧,两个所述稳定杆外表面滑动连接在固定架两侧,两个所述弹簧一端固定在压制架上端两侧,两个所述弹簧另一端固定在固定架两侧。As a preferred embodiment, one end of the two stabilizing rods is fixed on both sides of the upper end of the pressing frame, the outer surfaces of the two stabilizing rods are slidably connected on both sides of the fixing frame, one end of the two springs is fixed on both sides of the upper end of the pressing frame, and the other ends of the two springs are fixed on both sides of the fixing frame.
作为一种优选的实施方式,所述手柄中部固定在丝杆一端,所述丝杆另一端固定有稳定盘,所述稳定盘呈圆形设置。As a preferred implementation, the middle portion of the handle is fixed to one end of the screw rod, and a stabilizing disk is fixed to the other end of the screw rod, and the stabilizing disk is arranged in a circular shape.
作为一种优选的实施方式,所述放置台下端四角均固定有支腿,每个所述支腿竖切面均为倒T型设置,所述放置台横切面为U型设置。As a preferred embodiment, legs are fixed at the four corners of the lower end of the placement table, the vertical section of each leg is an inverted T-shaped arrangement, and the cross section of the placement table is a U-shaped arrangement.
与现有技术相比,本实用新型提供的一种亚克力板折弯加工装置,至少包括如下有益效果:Compared with the prior art, the acrylic plate bending processing device provided by the utility model has at least the following beneficial effects:
(1)通过人力转动手柄进行旋转作业,使得手柄、丝杆、齿条板、齿轮、连接架、限位架、支撑架相互配合作业,实现角度调节的效果,可以根据工作人员的需要对亚克力板折弯角度进行调节作业,使得折弯加工装置的适用范围更广,进而达到提高折弯加工装置实用性的作用。(1) The handle is rotated by manpower, so that the handle, screw rod, rack plate, gear, connecting frame, limit frame, and support frame cooperate with each other to achieve the effect of angle adjustment. The bending angle of the acrylic plate can be adjusted according to the needs of the staff, so that the application range of the bending processing device is wider, thereby achieving the effect of improving the practicality of the bending processing device.
(2)通过人力拉动拉杆进行移动作业,使得拉杆、压制架、固定架、稳定杆、橡胶垫、弹簧相互配合作业,实现压制固定的效果,避免在进行折弯过程中亚克力板产生位置偏移,进而达到提高折弯加工装置使用稳定性的作用。(2) The pull rod is pulled by manpower to move the operation, so that the pull rod, pressing frame, fixing frame, stabilizing rod, rubber pad and spring work together to achieve the effect of pressing and fixing, avoiding the position displacement of the acrylic plate during the bending process, thereby achieving the effect of improving the stability of the bending processing device.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型的立体图;Fig. 1 is a perspective view of the utility model;
图2为本实用新型的放置台剖面图;Fig. 2 is a cross-sectional view of the placement table of the utility model;
图3为本实用新型的放置台俯视图;FIG3 is a top view of the placement table of the utility model;
图4为本实用新型的固定架结构示意图。FIG. 4 is a schematic diagram of the structure of the fixing frame of the present invention.
图中:1、放置台;2、电加热管;3、支撑架;4、丝杆;5、手柄;6、齿条板;7、齿轮;8、连接架;9、限位架;10、稳定架;11、气缸;12、固定架;13、拉杆;14、压制架;15、稳定杆;16、弹簧;17、橡胶垫;18、稳定盘;19、支腿。In the figure: 1. placing table; 2. electric heating tube; 3. supporting frame; 4. screw rod; 5. handle; 6. rack plate; 7. gear; 8. connecting frame; 9. limiting frame; 10. stabilizing frame; 11. cylinder; 12. fixing frame; 13. pull rod; 14. pressing frame; 15. stabilizing rod; 16. spring; 17. rubber pad; 18. stabilizing plate; 19. supporting leg.
具体实施方式DETAILED DESCRIPTION
下面结合实施例对本实用新型做进一步的描述。The utility model is further described below in conjunction with embodiments.
请参阅图1-4,本实用新型提供一种亚克力板折弯加工装置,包括放置台1,放置台1进行放置亚克力板的作用,放置台1中部设置有电加热管2,电加热管2是管状电热元件它是由电阻丝及结晶氧化镁粉等组成的,电加热管2产品一般用优质进口不锈钢管、进口高温氧化镁粉、高品质电热丝等材料制成发热元件,用不锈钢制成其它结构部分,具有优良的整体性能,还有超长寿命,容易维修的特点,放置台1一侧固定有支撑架3,支撑架3起到支撑稳定丝杆4的作用,支撑架3中部转动连接有丝杆4,丝杆4带动齿条板6进行移动的作用,丝杆4一端固定有手柄5,手柄5方便工作人员进行转动的作用,丝杆4外表面螺纹连接有齿条板6,齿条板6带动齿轮7进行旋转的作用,齿条板6外表面啮合连接有齿轮7,齿轮7带动连接架8进行旋转的作用,齿轮7中部固定有连接架8,连接架8一侧固定有限位架9,限位架9进行角度限位的作用,以此完成角度调节固定作业,放置台1一侧固定有稳定架10,稳定架10起到支撑气缸11的作用,稳定架10中部固定有气缸11,气缸11是指引导活塞在缸内进行直线往复运动的圆筒形金属机件,放置台1另一侧固定有固定架12,固定架12起到支撑压制架14的效果,固定架12中部滑动连接有拉杆13,拉杆13一端固定有压制架14,压制架14对亚克力板进行压制固定的作用,压制架14上端固定有两个稳定杆15,压制架14上端固定有两个弹簧16,弹簧16提供弹力支持的作用,压制架14下端固定有橡胶垫17。Please refer to Figures 1-4. The utility model provides an acrylic plate bending processing device, including a placement table 1. The placement table 1 is used to place the acrylic plate. An electric heating tube 2 is arranged in the middle of the placement table 1. The electric heating tube 2 is a tubular electric heating element. It is composed of a resistance wire and crystalline magnesium oxide powder. The electric heating tube 2 product is generally made of high-quality imported stainless steel tubes, imported high-temperature magnesium oxide powder, high-quality electric heating wires and other materials to make heating elements, and other structural parts are made of stainless steel. It has excellent overall performance, ultra-long service life, and is easy to maintain. A support frame 3 is fixed on one side of the placement table 1. The support frame 3 plays the role of supporting and stabilizing the screw rod 4. The middle part of the support frame 3 is rotatably connected with a screw rod 4, and the screw rod 4 drives the rack plate 6 to move. A handle 5 is fixed at one end of the screw rod 4. The handle 5 is convenient for the staff to rotate. The outer surface of the screw rod 4 is threadedly connected with a rack plate 6, and the rack plate 6 drives the gear 7 to rotate. The appearance of the rack plate 6 The surface is meshed with a gear 7, which drives the connecting frame 8 to rotate. A connecting frame 8 is fixed in the middle of the gear 7, and a limiting frame 9 is fixed on one side of the connecting frame 8. The limiting frame 9 performs the angle limiting operation to complete the angle adjustment and fixing operation. A stabilizing frame 10 is fixed on one side of the placement table 1, and the stabilizing frame 10 plays the role of supporting the cylinder 11. A cylinder 11 is fixed in the middle of the stabilizing frame 10. The cylinder 11 refers to a cylindrical metal part that guides the piston to perform linear reciprocating motion in the cylinder. A fixing frame 12 is fixed on the other side of the placement table 1, and the fixing frame 12 plays the role of supporting the pressing frame 14. A pull rod 13 is slidably connected in the middle of the fixing frame 12, and a pressing frame 14 is fixed at one end of the pull rod 13. The pressing frame 14 presses and fixes the acrylic plate. Two stabilizing rods 15 are fixed on the upper end of the pressing frame 14, and two springs 16 are fixed on the upper end of the pressing frame 14. The spring 16 provides elastic support, and a rubber pad 17 is fixed at the lower end of the pressing frame 14.
进一步地如图1、图2和图3所示,值得具体说明的是,齿条板6中部螺纹连接在丝杆4外表面,齿条板6外表面滑动连接在放置台1一侧外表面,齿条板6与齿轮7相啮合连接,连接架8一端固定在齿轮7中部,连接架8外表面转动连接在放置台1中部,连接架8呈T型设置,限位架9一端固定在连接架8一侧。Further as shown in Figures 1, 2 and 3, it is worth specifically explaining that the middle part of the rack plate 6 is threadedly connected to the outer surface of the screw rod 4, the outer surface of the rack plate 6 is slidably connected to the outer surface of one side of the placement table 1, the rack plate 6 is meshed with the gear 7, one end of the connecting frame 8 is fixed to the middle part of the gear 7, the outer surface of the connecting frame 8 is rotatably connected to the middle part of the placement table 1, the connecting frame 8 is T-shaped, and one end of the limit frame 9 is fixed to one side of the connecting frame 8.
进一步地如图1、图2和图4所示,值得具体说明的是,固定架12两端固定在放置台1一侧,固定架12竖切面为U型设置,拉杆13外表面滑动连接在固定架12中部,拉杆13呈T型设置,拉杆13一端固定在压制架14中部,两个稳定杆15一端固定在压制架14上端两侧,两个稳定杆15外表面滑动连接在固定架12两侧,两个弹簧16一端固定在压制架14上端两侧,两个弹簧16另一端固定在固定架12两侧。As further shown in Figures 1, 2 and 4, it is worth specifically explaining that both ends of the fixed frame 12 are fixed to one side of the placement table 1, the vertical section of the fixed frame 12 is U-shaped, the outer surface of the pull rod 13 is slidably connected to the middle of the fixed frame 12, the pull rod 13 is T-shaped, one end of the pull rod 13 is fixed to the middle of the pressing frame 14, one end of the two stabilizing rods 15 are fixed to both sides of the upper end of the pressing frame 14, the outer surfaces of the two stabilizing rods 15 are slidably connected to both sides of the fixed frame 12, one end of the two springs 16 are fixed to both sides of the upper end of the pressing frame 14, and the other ends of the two springs 16 are fixed to both sides of the fixed frame 12.
本方案具备以下工作过程:在使用亚克力板折弯加工装置的时候,首先通过人力转动手柄5进行旋转作业,使得与手柄5中部固定连接的丝杆4在支撑架3的稳定下进行旋转作业,使得与丝杆4外表面螺纹连接的齿条板6在放置台1表面的限位下进行滑动作业,进而使得与齿条板6相啮合连接的齿轮7在连接架8与放置台1的稳定下进行旋转作业,进而使得与连接架8一侧固定连接的限位架9进行旋转作业,配合气缸11对经过电加热管2加热软化的亚克力板折叠处进行下压作业,当亚克力板折弯段与限位架9相接触时,即可对亚克力板进行限位,完成角度调节的效果,可以根据工作人员的需要对亚克力板折弯角度进行调节作业,使得折弯加工装置的适用范围更广,进而达到提高折弯加工装置实用性的作用,同时通过人力拉动拉杆13进行移动作业,使得与拉杆13一端固定连接的压制架14在两个稳定杆15的稳定下进行滑动作业,同时对两个弹簧16进行压缩作业,使得压制架14获得压缩空间,然后可以将亚克力板放置在压制架14下端,然后松开人力,被压缩的弹簧16产生的弹力支持带动压制架14与橡胶垫17对亚克力板进行压紧作业,完成压制固定的效果,避免在进行折弯过程中亚克力板产生位置偏移,进而达到提高折弯加工装置使用稳定性的作用。This scheme has the following working process: when using the acrylic plate bending processing device, firstly, the handle 5 is rotated by manpower, so that the screw rod 4 fixedly connected to the middle part of the handle 5 is rotated under the stability of the support frame 3, so that the rack plate 6 threadedly connected to the outer surface of the screw rod 4 is slid under the limit of the surface of the placement table 1, and then the gear 7 meshing with the rack plate 6 is rotated under the stability of the connecting frame 8 and the placement table 1, and then the limiting frame 9 fixedly connected to one side of the connecting frame 8 is rotated, and the cylinder 11 is cooperated to press down the folding part of the acrylic plate heated and softened by the electric heating tube 2. When the bending section of the acrylic plate contacts the limiting frame 9, the acrylic plate can be limited to complete the angle adjustment effect, which can be adjusted according to the worker's The bending angle of the acrylic plate can be adjusted according to the needs of the personnel, so that the application range of the bending processing device is wider, thereby achieving the effect of improving the practicality of the bending processing device, and at the same time, the pull rod 13 is pulled by manpower to move the operation, so that the pressing frame 14 fixedly connected to one end of the pull rod 13 can slide under the stability of the two stabilizing bars 15, and at the same time, the two springs 16 are compressed to allow the pressing frame 14 to obtain a compression space, and then the acrylic plate can be placed at the lower end of the pressing frame 14, and then the manpower is released. The elastic force generated by the compressed spring 16 supports and drives the pressing frame 14 and the rubber pad 17 to press the acrylic plate, completing the pressing and fixing effect, avoiding the position displacement of the acrylic plate during the bending process, thereby achieving the effect of improving the stability of the bending processing device.
根据上述工作过程可知:通过人力转动手柄5进行旋转作业,使得与手柄5中部固定连接的丝杆4带动齿条板6进行滑动作业,实现角度调节的效果,可以根据工作人员的需要对亚克力板折弯角度进行调节作业,使得折弯加工装置的适用范围更广,进而达到提高折弯加工装置实用性的作用,随后通过人力拉动拉杆13进行移动作业,使得与拉杆13一端固定连接的压制架14进行滑动作业,实现压制固定的效果,避免在进行折弯过程中亚克力板产生位置偏移,进而达到提高折弯加工装置使用稳定性的作用。According to the above working process, it can be known that: the handle 5 is rotated by manpower to rotate, so that the screw rod 4 fixedly connected to the middle part of the handle 5 drives the rack plate 6 to slide, thereby achieving the effect of angle adjustment, and the bending angle of the acrylic plate can be adjusted according to the needs of the staff, so that the application range of the bending processing device is wider, thereby achieving the effect of improving the practicality of the bending processing device, and then the pull rod 13 is pulled by manpower to move the operation, so that the pressing frame 14 fixedly connected to one end of the pull rod 13 is slid to achieve the effect of pressing and fixing, avoiding the acrylic plate from being offset during the bending process, thereby achieving the effect of improving the stability of the bending processing device.
进一步地如图1、图2和图3所示,值得具体说明的是,手柄5中部固定在丝杆4一端,丝杆4另一端固定有稳定盘18,稳定盘18呈圆形设置,稳定盘18进行限位的效果,防止齿条板6发生脱齿的情况。Further as shown in Figures 1, 2 and 3, it is worth specifically explaining that the middle part of the handle 5 is fixed to one end of the screw rod 4, and a stabilizing disk 18 is fixed to the other end of the screw rod 4. The stabilizing disk 18 is arranged in a circular shape, and the stabilizing disk 18 has a limiting effect to prevent the rack plate 6 from being disengaged.
进一步地如图1所示,值得具体说明的是,放置台1下端四角均固定有支腿19,每个支腿19竖切面均为倒T型设置,放置台1横切面为U型设置,支腿19起到支撑放置台1的效果,提高折弯加工装置稳定性的作用。As further shown in Figure 1, it is worth explaining in detail that legs 19 are fixed at the four corners of the lower end of the placement table 1, and the vertical section of each leg 19 is an inverted T-shaped setting, and the cross-section of the placement table 1 is a U-shaped setting. The legs 19 play a role in supporting the placement table 1 and improving the stability of the bending processing device.
综上:通过设置的稳定盘18进行限位的效果,防止齿条板6发生脱齿的情况,通过设置的支腿19起到支撑放置台1的效果,提高折弯加工装置稳定性的作用。In summary: the stabilizing plate 18 is provided to limit the position, thereby preventing the rack plate 6 from being dislocated, and the supporting legs 19 are provided to support the placement table 1, thereby improving the stability of the bending processing device.
电加热管2和气缸11均可采用市场购置,电加热管2和气缸11均配有电源,在本领域属于成熟技术,已充分公开,因此说明书中不重复赘述。The electric heating tube 2 and the cylinder 11 can both be purchased on the market. Both the electric heating tube 2 and the cylinder 11 are equipped with a power supply, which is a mature technology in this field and has been fully disclosed, so it will not be repeated in the specification.
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| CN202323231448.8U CN221793771U (en) | 2023-11-29 | 2023-11-29 | Acrylic plate bending processing device |
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