CN221793740U - A twin-screw extruder with side feeding structure - Google Patents
A twin-screw extruder with side feeding structure Download PDFInfo
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- CN221793740U CN221793740U CN202323559341.6U CN202323559341U CN221793740U CN 221793740 U CN221793740 U CN 221793740U CN 202323559341 U CN202323559341 U CN 202323559341U CN 221793740 U CN221793740 U CN 221793740U
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- 230000007246 mechanism Effects 0.000 claims abstract description 53
- 238000007493 shaping process Methods 0.000 claims abstract description 19
- 239000000463 material Substances 0.000 abstract description 34
- 238000000034 method Methods 0.000 abstract description 8
- 230000008569 process Effects 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000001125 extrusion Methods 0.000 description 6
- 230000006872 improvement Effects 0.000 description 5
- 238000010438 heat treatment Methods 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000013013 elastic material Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 235000012438 extruded product Nutrition 0.000 description 1
- 230000035553 feeding performance Effects 0.000 description 1
- 239000002923 metal particle Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
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Abstract
Description
技术领域Technical Field
本实用新型涉及挤出机技术领域,具体是指一种具有侧喂料结构的双螺杆挤出机。The utility model relates to the technical field of extruders, in particular to a twin-screw extruder with a side feeding structure.
背景技术Background Art
双螺杆挤出机是在单螺杆挤出机基础上发展起来的,由于具有良好的加料性能、混炼塑化性能、排气性能、挤出稳定性等特点,已经广泛应用于挤出制品的成型加工。双螺杆挤出机由传动装置、加料装置、料筒和螺杆等几个部分组成,各部件的作用与单螺杆挤出机相似。Twin-screw extruder is developed on the basis of single-screw extruder. It has been widely used in the molding of extruded products due to its good feeding performance, mixing and plasticizing performance, exhaust performance, extrusion stability and other characteristics. Twin-screw extruder consists of several parts such as transmission device, feeding device, barrel and screw, and the functions of each part are similar to those of single-screw extruder.
公开号CN209775484U公开了一种双螺杆挤出机,包括进料机构,进料机构包括进料口,进料口下方连接有进料螺杆,进料螺杆的螺纹接近进料口的一端的距离大于远离进料口一端的距离,进料螺杆和进料螺杆电机相连,进料机构下方为送料筒,送料筒内设有旋转筒,旋转筒与外部电源相连接,送料筒下方为挤出机构,挤出机构包括筒体,挤出机构外设有加热层,加热层外设有保温层,保温层外设有振动器,其与挤出机构相连。进料螺杆的螺纹防止螺纹间距小,造成堵塞,然后在下段时再进行更加细致的处理,在颗粒经过送料筒内时,接通电源的旋转筒通电后,产生吸附性,对残留的金属颗粒进行吸附,振动器接通后,震动筒体,使物料松散,便于加工,有效提高工作效率。但现有技术仍旧存在缺点:Publication No. CN209775484U discloses a twin-screw extruder, including a feeding mechanism, the feeding mechanism includes a feeding port, a feeding screw is connected below the feeding port, the distance of the thread of the feeding screw close to the feeding port is greater than the distance away from the feed port, the feeding screw is connected to the feeding screw motor, below the feeding mechanism is a feeding barrel, a rotating barrel is provided in the feeding barrel, the rotating barrel is connected to an external power supply, below the feeding barrel is an extrusion mechanism, the extrusion mechanism includes a barrel, a heating layer is provided outside the extrusion mechanism, an insulation layer is provided outside the heating layer, and a vibrator is provided outside the insulation layer, which is connected to the extrusion mechanism. The threads of the feeding screw prevent the thread pitch from being small and causing blockage, and then more detailed processing is performed in the lower section. When the particles pass through the feeding barrel, the rotating barrel connected to the power supply is energized, which generates adsorption and adsorbs the residual metal particles. After the vibrator is turned on, the barrel vibrates to loosen the material, facilitate processing, and effectively improve work efficiency. However, the prior art still has disadvantages:
1、现有技术由于在进行加工过程中工艺的复杂性,配方含量的多样性的特点,使得物料在进入双螺杆中,不能一次性或高效性满足加工要求,因而需要增加小料来满足物料的加工要求,这样就大大增加了加工成本和加工周期,另外还会导致加料不均匀,使得产品性能最终降低。1. Due to the complexity of the process and the diversity of the formula content in the existing technology, the materials cannot meet the processing requirements at one time or efficiently when entering the twin screw. Therefore, it is necessary to increase the small materials to meet the processing requirements of the materials, which greatly increases the processing cost and processing cycle. In addition, it will lead to uneven feeding, which will eventually reduce the product performance.
2、现有技术采用主动螺杆和从动螺杆将物料在筒体内部输送,通过出料口将物料挤出,但是现有的生产技术中需要在出料孔处安装为挤出的物料定型的定型板,但是现有技术缺少对定型板的固定装置,适用性较差。2. The prior art uses a driving screw and a driven screw to transport the material inside the barrel and extrude the material through the discharge port. However, the prior art requires a shaping plate to be installed at the discharge port to shape the extruded material. However, the prior art lacks a fixing device for the shaping plate and has poor applicability.
实用新型内容Utility Model Content
本实用新型要解决的技术问题是克服上述缺陷,提供一种具有侧喂料结构的双螺杆挤出机。The technical problem to be solved by the utility model is to overcome the above defects and provide a twin-screw extruder with a side feeding structure.
为解决上述技术问题,本实用新型提供的技术方案为:一种具有侧喂料结构的双螺杆挤出机,包括底板,所述底板下端两侧前后部固定连接有支撑柱,所述底板上端固定连接有固定箱,所述固定箱内部开设有输送槽,所述输送槽内部后端两侧通过轴承转动连接有轴杆一,两个所述轴杆一外部皆固定连接有螺杆一,所述固定箱后端设置有驱动机构,所述固定箱上端后部设置有进料机构,所述固定箱一侧中部设置有添料机构,所述固定箱前端通过销轴转动连接有挡板,所述挡板前端中部开设有贯穿的出料孔,所述挡板上端中部开设有固定槽,所述固定槽中部插接有定型板,所述固定槽内侧上端插接有固定块,所述挡板上端设置有顶板,所述顶板固定连接于固定块下端中部,所述顶板通过螺栓固定连接于挡板上端,所述挡板一侧设置有锁定机构。In order to solve the above technical problems, the technical solution provided by the utility model is as follows: a twin-screw extruder with a side feeding structure comprises a bottom plate, support columns are fixedly connected to the front and rear parts of both sides of the lower end of the bottom plate, a fixed box is fixedly connected to the upper end of the bottom plate, a conveying trough is provided inside the fixed box, a shaft rod is rotatably connected to both sides of the rear end of the conveying trough through bearings, and screw rods are fixedly connected to the outside of the two shaft rods, a driving mechanism is provided at the rear end of the fixed box, a feeding mechanism is provided at the rear end of the upper end of the fixed box, a feeding mechanism is provided at the middle part of one side of the fixed box, a baffle is rotatably connected to the front end of the fixed box through a pin shaft, a through discharge hole is provided in the middle part of the front end of the baffle, a fixed groove is provided in the middle part of the upper end of the baffle, a shaping plate is plugged in the middle part of the fixed groove, a fixed block is plugged in the upper end of the inner side of the fixed groove, a top plate is provided at the upper end of the baffle, the top plate is fixedly connected to the middle part of the lower end of the fixed block, the top plate is fixedly connected to the upper end of the baffle by bolts, and a locking mechanism is provided on one side of the baffle.
作为改进,所述驱动机构包括固定连接于轴杆一后端的齿轮一,两个所述齿轮一相互啮合,所述底板后端一侧固定连接有电机架一,所述电机架一上端固定连接有电机一,所述电机一前端固定连接有齿轮二,所述齿轮一和齿轮二啮合。As an improvement, the driving mechanism includes a gear 1 fixedly connected to the rear end of a shaft rod, the two gears 1 are meshed with each other, a motor frame 1 is fixedly connected to one side of the rear end of the base plate, a motor 1 is fixedly connected to the upper end of the motor frame 1, a gear 2 is fixedly connected to the front end of the motor 1, and the gear 1 and gear 2 are meshed.
作为改进,所述进料机构包括开设于固定箱上端后部的进料孔,所述固定箱上端后部固定连接有进料斗。As an improvement, the feeding mechanism includes a feeding hole opened at the rear part of the upper end of the fixed box, and the rear part of the upper end of the fixed box is fixedly connected with a feeding hopper.
作为改进,所述添料机构包括固定连接于固定箱一侧中部的添加箱,所述添加箱内部开设有添加槽,所述添加槽延伸至固定箱内部,所述添加槽内部远离固定箱的一侧通过轴承转动连接有轴杆二,所述轴杆二外部固定连接有螺杆二,所述轴杆二远离固定箱的一端固定连接有电机二,所述电机二下端固定连接有电机架二,所述电机架二固定连接于添加箱后端,所述添加箱上端远离固定箱的一侧设置有添加机构。As an improvement, the feeding mechanism includes an adding box fixedly connected to the middle part of one side of the fixed box, an adding groove is opened inside the adding box, the adding groove extends into the fixed box, the side of the adding groove away from the fixed box is rotatably connected to an axle rod 2 through a bearing, the outside of the axle rod 2 is fixedly connected to a screw rod 2, the end of the axle rod 2 away from the fixed box is fixedly connected to a motor 2, the lower end of the motor 2 is fixedly connected to a motor frame 2, the motor frame 2 is fixedly connected to the rear end of the adding box, and an adding mechanism is provided on the side of the upper end of the adding box away from the fixed box.
作为改进,所述锁定机构包括固定连接于挡板一侧中部C形的锁板,所述固定箱一侧前端中部通过销轴转动连接有锁块,所述锁块前端固定连接有丝杆,所述丝杆插接于锁板内部,所述丝杆外部螺纹连接有螺帽。As an improvement, the locking mechanism includes a C-shaped locking plate fixedly connected to the middle part of one side of the baffle, a locking block is rotatably connected to the middle part of the front end of one side of the fixed box through a pin shaft, a screw rod is fixedly connected to the front end of the locking block, the screw rod is inserted into the inside of the locking plate, and a nut is threadedly connected to the outside of the screw rod.
作为改进,所述添加机构包括开设于添加箱上端远离固定箱一侧的添加孔,所述添加箱上端远离固定箱一侧固定连接有添加斗。As an improvement, the adding mechanism includes an adding hole opened on the upper end of the adding box away from the fixed box, and the upper end of the adding box is fixedly connected to the side away from the fixed box.
本实用新型与现有技术相比的优点在于:1、本实用新型通过在于通过添料机构在固定箱内部两个螺杆一的输送过程中添加物料,能够满足物料的加工要求,加料分散均匀,提高了物料生产的质量和效率,降低加工成本及加工周期。The advantages of the utility model compared with the prior art are: 1. The utility model can meet the material processing requirements by adding materials during the conveying process of the two screws inside the fixed box through the feeding mechanism, and the added materials are evenly dispersed, thereby improving the quality and efficiency of material production and reducing processing costs and processing cycles.
2、本实用新型通过在固定箱的前端安装了用于固定定型板的挡板,通过在挡板的前端中部开设了用输送原料和输送成型后物料的出料孔,通过在挡板的上端开设了用于安装定型板的固定槽,通过将固定槽内部安装了用于定型物料的定型板,且在挡板的上端安装了用于固定挡板的顶板,通过顶板和固定块将挡板进行固定,在需要更换不同类型的挡板时可以便捷的将挡板进行更换,适用性较强。2. The utility model installs a baffle for fixing the shaping plate at the front end of the fixed box, opens a discharge hole for conveying raw materials and conveying formed materials in the middle of the front end of the baffle, opens a fixing groove for installing the shaping plate at the upper end of the baffle, installs the shaping plate for shaping the material inside the fixing groove, and installs a top plate for fixing the baffle at the upper end of the baffle, fixes the baffle by the top plate and the fixing block, and can conveniently replace the baffle when different types of baffles need to be replaced, and has strong applicability.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本实用新型的立体图。Fig. 1 is a perspective view of the utility model.
图2是本实用新型的进料机构剖视图。FIG. 2 is a cross-sectional view of the feeding mechanism of the present utility model.
图3是本实用新型的后视图。FIG. 3 is a rear view of the present utility model.
图4是本实用新型的锁定机构剖视图。FIG. 4 is a cross-sectional view of the locking mechanism of the present invention.
图5是本实用新型的添料机构剖视图。FIG5 is a cross-sectional view of the feeding mechanism of the present invention.
如图所示:1、底板;11、支撑柱;2、固定箱;21、输送槽;22、轴杆一;23、螺杆一;24、挡板;25、出料孔;26、固定槽;27、定型板;28、固定块;29、顶板;3、驱动机构;31、齿轮一;32、电机架一;33、电机一;34、齿轮二;4、进料机构;41、进料孔;42、进料斗;5、添料机构;51、添加箱;52、添加槽;53、轴杆二;54、螺杆二;55、电机二;56、电机架二;6、锁定机构;61、锁板;62、锁块;63、丝杆;64、螺帽;7、添加机构;71、添加孔;72、添加斗。As shown in the figure: 1. Bottom plate; 11. Support column; 2. Fixed box; 21. Conveying trough; 22. Shaft rod 1; 23. Screw rod 1; 24. Baffle; 25. Discharge hole; 26. Fixed trough; 27. Forming plate; 28. Fixed block; 29. Top plate; 3. Driving mechanism; 31. Gear 1; 32. Motor frame 1; 33. Motor 1; 34. Gear 2; 4. Feeding mechanism; 41. Feeding hole; 42. Feeding hopper; 5. Adding mechanism; 51. Adding box; 52. Adding trough; 53. Shaft rod 2; 54. Screw rod 2; 55. Motor 2; 56. Motor frame 2; 6. Locking mechanism; 61. Locking plate; 62. Locking block; 63. Screw rod; 64. Nut; 7. Adding mechanism; 71. Adding hole; 72. Adding hopper.
具体实施方式DETAILED DESCRIPTION
下面结合附图对本实用新型做进一步的详细说明。The utility model is further described in detail below in conjunction with the accompanying drawings.
本实用新型,结合附图1-附图5,本实用新型在底板1的下端四角固定连接用于支撑底板1的支撑柱11,通过在底板1的上端固定连接了固定箱2,在固定箱2内部开设了用于安装螺杆一23的输送槽21,在输送槽21的内部后端中部两侧通过轴承转动连接了用于固定螺杆一23的轴杆一22,轴杆一22后端延伸至固定箱2的后端,在轴杆一22的外部固定连接了用于输送物料的螺杆一23,在固定箱2的上端安装了用于添加主料的进料机构4。The utility model, in combination with Figures 1 to 5, has support columns 11 fixedly connected at the four corners of the lower end of a base plate 1 for supporting the base plate 1, a fixed box 2 fixedly connected at the upper end of the base plate 1, a conveying trough 21 for installing a screw 23 is opened inside the fixed box 2, a shaft 22 for fixing the screw 23 is rotatably connected to both sides of the middle of the rear end of the conveying trough 21 through bearings, the rear end of the shaft 22 extends to the rear end of the fixed box 2, a screw 23 for conveying materials is fixedly connected to the outside of the shaft 22, and a feeding mechanism 4 for adding main materials is installed at the upper end of the fixed box 2.
进料机构4包括了开设于固定箱2上端后部用于进料的进料孔41,在进料孔41的上端固定连接了用于方便添加物料的进料斗42,在固定箱2的前端通过轴承转动连接了用于安装定型板27的挡板24,在挡板24的上端开设了用于插接挡板24的固定槽26,定型板27插接于固定槽26的内部,在挡板24的上端通过螺栓固定连接了用于固定定型板27的顶板29,在顶板29的下端中部固定连接了用于固定定型板27的固定块28,固定块28插接于固定槽26的内部上端,固定块28为具有弹性的材料,通过将固定块28和顶板29将定型板27限制于固定槽26的内部,在挡板24的前端开设了用于将物料输送至定型板27后端和供给经过定型物料输出的出料孔25。The feeding mechanism 4 includes a feeding hole 41 for feeding, which is opened at the rear part of the upper end of the fixed box 2. A feeding hopper 42 for conveniently adding materials is fixedly connected to the upper end of the feeding hole 41. A baffle 24 for installing a shaping plate 27 is rotatably connected to the front end of the fixed box 2 through a bearing. A fixing groove 26 for plugging the baffle 24 is opened at the upper end of the baffle 24. The shaping plate 27 is plugged into the inside of the fixing groove 26. A top plate 29 for fixing the shaping plate 27 is fixedly connected to the upper end of the baffle 24 by bolts. A fixing block 28 for fixing the shaping plate 27 is fixedly connected to the middle part of the lower end of the top plate 29. The fixing block 28 is plugged into the inner upper end of the fixing groove 26. The fixing block 28 is made of elastic material. The shaping plate 27 is restricted to the inside of the fixing groove 26 by the fixing block 28 and the top plate 29. A discharge hole 25 for conveying materials to the rear end of the shaping plate 27 and supplying the shaped materials to be output is opened at the front end of the baffle 24.
在固定箱2的后端安装了用于驱动两个螺杆一23转动的驱动机构3,包括了固定连接于两个轴杆一22后端用于驱动两个螺杆一23相反方向转动的齿轮一31,两个齿轮一31相互啮合,在一侧齿轮一31的下端啮合了用于驱动齿轮一31转动的齿轮二34,在齿轮二34的后端固定连接了用于驱动齿轮二34转动的电机一33,在电机一33的下端固定连接了用于固定电机一33的电机架一32,电机架一32和底板1固定连接。A driving mechanism 3 for driving the two screw rods 23 to rotate is installed at the rear end of the fixed box 2, including a gear 31 fixedly connected to the rear end of the two shaft rods 22 for driving the two screw rods 23 to rotate in opposite directions. The two gears 31 are meshed with each other, and a gear 2 34 for driving the gear 31 to rotate is meshed at the lower end of one side of the gear 31, and a motor 33 for driving the gear 2 34 to rotate is fixedly connected to the rear end of the gear 2 34, and a motor frame 32 for fixing the motor 33 is fixedly connected to the lower end of the motor 33, and the motor frame 32 and the base plate 1 are fixedly connected.
在挡板24的一侧安装了用于固定挡板24的锁定机构6,锁定机构6包括了固定连接于挡板24一侧C形的锁板61,在锁板61的内部插接了用于固定的丝杆63,在丝杆63的后端固定连接了用于固定丝杆63的锁块62,锁块62通过销轴和固定箱2转动连接,在丝杆63的外部螺纹连接了用于锁定锁板61的螺帽64。A locking mechanism 6 for fixing the baffle 24 is installed on one side of the baffle 24, and the locking mechanism 6 includes a C-shaped locking plate 61 fixedly connected to one side of the baffle 24, a screw rod 63 for fixing is inserted inside the locking plate 61, and a locking block 62 for fixing the screw rod 63 is fixedly connected to the rear end of the screw rod 63, the locking block 62 is rotatably connected to the fixing box 2 through a pin shaft, and a nut 64 for locking the locking plate 61 is threadedly connected to the outside of the screw rod 63.
在固定箱2的一侧中部安装了用于在输送过程中添加辅料的添料机构5,添料机构5包括了固定连接于固定箱2的一侧中部的添加箱51,在添加箱51远离固定箱2的一端固定连接了用于固定电机二55的电机架二56,在电机架二56的上端固定连接了用于驱动螺杆二54转动的电机二55,在电机二55的前端固定连接了用于固定螺杆二54的轴杆二53,在添加箱51的内部开设了用于输送辅料的添加槽52,轴杆二53延伸至添加槽52的内部,在轴杆二53延伸至添加槽52内部的外部固定连接了用于输送辅料的螺杆二54,在添加箱51的上端远离固定箱2的一侧安装了用于添加辅料的添加机构7。A feeding mechanism 5 for adding auxiliary materials during the conveying process is installed in the middle of one side of the fixed box 2, and the feeding mechanism 5 includes an adding box 51 fixedly connected to the middle of one side of the fixed box 2, a motor frame 56 for fixing a motor 55 is fixedly connected to the end of the adding box 51 away from the fixed box 2, a motor 55 for driving a screw 54 to rotate is fixedly connected to the upper end of the motor frame 56, a shaft 53 for fixing the screw 54 is fixedly connected to the front end of the motor 55, an adding groove 52 for conveying auxiliary materials is opened in the adding box 51, the shaft 53 extends to the inside of the adding groove 52, and a screw 54 for conveying auxiliary materials is fixedly connected to the outside where the shaft 53 extends to the inside of the adding groove 52, and an adding mechanism 7 for adding auxiliary materials is installed on the side of the upper end of the adding box 51 away from the fixed box 2.
添加机构7包括了开设于添加箱51上端远离固定箱2一侧用于添加辅料的添加孔71,在添加孔71的上端固定连接了用于方便添加辅料的添加斗72。The adding mechanism 7 includes an adding hole 71 for adding auxiliary materials, which is opened at the upper end of the adding box 51 away from the fixed box 2. An adding bucket 72 for conveniently adding auxiliary materials is fixedly connected to the upper end of the adding hole 71.
本实用新型在具体实施时,首先通过转动固定螺栓将顶板29在挡板24上面解除固定,之后通过顶板29将固定块28在固定槽26内部取出,之后根据工艺所需的定型板27插接于固定槽26内部,之后将固定块28插接于固定槽26内部,之后通过螺栓将顶板29固定连接于挡板24上端,之后启动电机一33驱动一个齿轮一31,由于两个齿轮一31相互啮合两个轴杆一22相反方向转动,通过轴杆一22带动螺杆一23转动,然后启动电机二55,通过轴杆二53驱动螺杆二54,最后将主料添加至进料斗42内部,将辅料添加至添加斗72内部,主料和辅料由两个螺杆一23在输送槽21内部搅拌混合,之后从定型板27中部的挤出孔将经过混合的物料进行挤出。During the specific implementation of the present invention, the top plate 29 is first released from the baffle 24 by rotating the fixing bolts, and then the fixing block 28 is taken out from the fixing groove 26 through the top plate 29, and then the shaping plate 27 is inserted into the fixing groove 26 according to the process requirements, and then the fixing block 28 is inserted into the fixing groove 26, and then the top plate 29 is fixedly connected to the upper end of the baffle 24 by bolts, and then the motor 33 is started to drive a gear 31, and since the two gears 31 are meshed with each other, the two shafts 22 rotate in opposite directions, and the screw 23 is driven to rotate by the shaft 22, and then the motor 2 55 is started, and the screw 2 54 is driven by the shaft 2 53, and finally the main material is added to the inside of the feed hopper 42, and the auxiliary material is added to the inside of the adding hopper 72, and the main material and the auxiliary material are stirred and mixed by the two screws 23 in the conveying trough 21, and then the mixed material is extruded from the extrusion hole in the middle of the shaping plate 27.
以上对本实用新型及其实施方式进行了描述,这种描述没有限制性,附图中所示的也只是本实用新型的实施方式之一,实际的结构并不局限于此。总而言之如果本领域的普通技术人员受其启示,在不脱离本实用新型创造宗旨的情况下,不经创造性的设计出与该技术方案相似的结构方式及实施例,均应属于本实用新型的保护范围。The above describes the utility model and its implementation methods, which are not restrictive. The drawings show only one implementation method of the utility model, and the actual structure is not limited thereto. In short, if ordinary technicians in this field are inspired by it and design structural methods and embodiments similar to the technical solution without creativity without departing from the purpose of the invention of the utility model, they should all fall within the protection scope of the utility model.
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