CN221793427U - Plastic granules drying circulation drying device - Google Patents
Plastic granules drying circulation drying device Download PDFInfo
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- CN221793427U CN221793427U CN202323204630.4U CN202323204630U CN221793427U CN 221793427 U CN221793427 U CN 221793427U CN 202323204630 U CN202323204630 U CN 202323204630U CN 221793427 U CN221793427 U CN 221793427U
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- 238000001035 drying Methods 0.000 title claims abstract description 61
- 229920000426 Microplastic Polymers 0.000 title claims 8
- 229920003023 plastic Polymers 0.000 claims abstract description 54
- 239000004033 plastic Substances 0.000 claims abstract description 54
- 239000002245 particle Substances 0.000 claims abstract description 50
- 238000003756 stirring Methods 0.000 claims abstract description 23
- 238000005485 electric heating Methods 0.000 claims abstract description 18
- 238000010438 heat treatment Methods 0.000 claims abstract description 14
- 238000001746 injection moulding Methods 0.000 claims description 11
- 229920000742 Cotton Polymers 0.000 claims description 4
- 235000008733 Citrus aurantifolia Nutrition 0.000 claims description 3
- 235000011941 Tilia x europaea Nutrition 0.000 claims description 3
- 229910000365 copper sulfate Inorganic materials 0.000 claims description 3
- ARUVKPQLZAKDPS-UHFFFAOYSA-L copper(II) sulfate Chemical compound [Cu+2].[O-][S+2]([O-])([O-])[O-] ARUVKPQLZAKDPS-UHFFFAOYSA-L 0.000 claims description 3
- 239000002274 desiccant Substances 0.000 claims description 3
- 239000004571 lime Substances 0.000 claims description 3
- 238000001179 sorption measurement Methods 0.000 claims description 3
- 239000000463 material Substances 0.000 claims 3
- 238000005086 pumping Methods 0.000 claims 2
- 239000008187 granular material Substances 0.000 claims 1
- 238000005265 energy consumption Methods 0.000 abstract description 6
- 239000007789 gas Substances 0.000 description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 7
- 230000005611 electricity Effects 0.000 description 3
- 239000000428 dust Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000010419 fine particle Substances 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 238000003303 reheating Methods 0.000 description 2
- 210000002268 wool Anatomy 0.000 description 2
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
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- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
- Drying Of Solid Materials (AREA)
Abstract
Description
技术领域Technical Field
本实用新型涉及注塑生产中的塑料颗干燥处理领域,具体的是一种塑料颗粒干燥循环烘干装置。The utility model relates to the field of plastic particle drying treatment in injection molding production, in particular to a plastic particle drying circulation drying device.
背景技术Background Art
在生产质量要求高的塑胶制品时,或塑料颗粒受潮时,需要对塑料颗粒进行干燥,减少塑料颗粒中的水分,之后才能把塑料颗粒放入到注塑机中注塑生产塑胶产品。如果塑料颗粒受潮,没有进行干燥就输送进到注塑机中,注塑出来的产品就会有水纹或起泡等,影响了产品的质量,注塑生产过程中通常是先要把塑料颗粒放进干燥箱或烘干机中进行烘干,在塑料颗粒烘干后,再倒入注塑机中使用,而干燥箱或烘干机等去除水分时依靠加热管对塑料颗粒进行加热和搅拌,蒸发多余的水分,直到塑料颗粒烘干,但是需要消耗较多的电能进行加热烘干,产生了一定的能耗和增加了成本。如果能够对烘干装置进行创新设计,提高烘干装置的效率和节省能耗,以及把烘干时去除塑料颗粒水份的热量循环利用,就能够提高烘干效率,节省电能,使用时也更方便。When producing plastic products with high quality requirements, or when plastic particles are damp, it is necessary to dry the plastic particles to reduce the moisture in the plastic particles before the plastic particles can be put into the injection molding machine for injection molding to produce plastic products. If the plastic particles are damp and are not dried before being transported into the injection molding machine, the molded products will have water marks or bubbles, etc., which affects the quality of the products. In the injection molding process, the plastic particles are usually first placed in a drying oven or dryer for drying. After the plastic particles are dried, they are poured into the injection molding machine for use. When the drying oven or dryer removes moisture, it relies on the heating tube to heat and stir the plastic particles to evaporate excess moisture until the plastic particles are dried. However, it requires more electricity for heating and drying, which generates certain energy consumption and increases costs. If the drying device can be innovatively designed to improve the efficiency of the drying device and save energy, and the heat used to remove moisture from the plastic particles during drying can be recycled, the drying efficiency can be improved, electricity can be saved, and it is more convenient to use.
发明内容Summary of the invention
针对塑料颗粒需要进行干燥后,再放进入到注塑机中注塑生产高质量要求的塑胶产品,以及现有烘干机需要消耗较多的电能进行加热烘干,产生了一定的能耗和增加成本,本实用新型提供一种塑料颗粒干燥循环烘干装置,对烘干装置进行创新设计,在烘干装置的底部设置有风扇和电热管结合,风扇把热风吹进到烘干装置的里面对搅拌的塑料颗粒吹风干燥,从烘干装置里面排出来的热风再通过循环风管回流到风扇中再次吹向搅拌的塑料颗粒,烘干的加热管产生的热量能够部分循环利用,提高烘干装置的效率和节省能耗。Plastic particles need to be dried before being put into an injection molding machine for injection molding to produce high-quality plastic products. The existing dryers need to consume more electricity for heating and drying, which results in certain energy consumption and increased costs. The utility model provides a plastic particle drying circulation drying device. The drying device is innovatively designed. A fan and an electric heating pipe are arranged at the bottom of the drying device. The fan blows hot air into the drying device to dry the stirred plastic particles. The hot air exhausted from the drying device flows back to the fan through the circulating air duct and blows toward the stirred plastic particles again. The heat generated by the drying heating pipe can be partially recycled, thereby improving the efficiency of the drying device and saving energy consumption.
本实用新型采用了如下技术方案:一种塑料颗粒干燥循环烘干装置,包括主体、下端部、循环风管、风扇、电热管、搅拌电机,所述主体的底部中设置有搅拌电机与主体里面的搅拌杆连接,所述主体的底部设置有若干进风孔,在主体的底部的进风孔下端设置若干电热管,所述主体的下端部中设置有风扇向电热管中吹风,风扇把电热管产生的热量从进风孔中吹进到主体里面对搅拌的塑料颗粒吹风干燥,所述主体的上端设置有若干出风口,在出风口周围设置有循环风管与主体的下端部串通连接,从出风口中排出来的热风被循环风管吸进里面再回流到风扇中,再次被加热管加热后吹向主体里面搅拌的塑料颗粒,避免干燥时的热风直接排放流失,实现加热管产生的热量能够部分循环利用,提高烘干装置的效率和节省能耗。The utility model adopts the following technical scheme: a plastic particle drying circulation drying device, comprising a main body, a lower end, a circulating air duct, a fan, an electric heating tube, and a stirring motor, a stirring motor is arranged at the bottom of the main body and connected with a stirring rod inside the main body, a plurality of air inlet holes are arranged at the bottom of the main body, a plurality of electric heating tubes are arranged at the lower end of the air inlet holes at the bottom of the main body, a fan is arranged at the lower end of the main body to blow air into the electric heating tube, the fan blows the heat generated by the electric heating tube into the main body from the air inlet holes to blow and dry the stirred plastic particles, a plurality of air outlets are arranged at the upper end of the main body, a circulating air duct is arranged around the air outlet and is connected in series with the lower end of the main body, the hot air discharged from the air outlet is sucked into the circulating air duct and then flows back into the fan, is heated by the heating tube again and then blown to the stirred plastic particles in the main body, so as to avoid direct discharge and loss of hot air during drying, realize partial recycling of the heat generated by the heating tube, improve the efficiency of the drying device and save energy consumption.
所述主体的上端出风口周边设置有回风罩罩盖着出风口,在回风罩的两边设置有循环风管,循环风管与主体的下端部串通连接,风扇启动时,回风罩周边会产生吸力负压,能够较好地把从出风口周边流出的热气体吸收到循环风管中回流到下端部里面再次加热,之后再由风扇吹向主体里面循环对搅拌的塑料颗粒吹风干燥。A return air hood is arranged around the upper air outlet of the main body to cover the air outlet, and circulating air ducts are arranged on both sides of the return air hood. The circulating air ducts are connected in series with the lower end of the main body. When the fan is started, a suction negative pressure will be generated around the return air hood, which can better absorb the hot gas flowing out from the periphery of the air outlet into the circulating air duct and flow back to the lower end for reheating. Thereafter, the hot gas is blown into the main body by the fan for circulation to blow and dry the stirred plastic particles.
所述回风罩的两端的循环风管处设置有过滤模块固定口,在过滤模块固定口中设置有过滤模块,过滤模块能够对热空气中的水蒸气进行吸收和过滤,也能够对灰尘和细颗粒进行过滤,避免这些杂质和水蒸气进入到主体里面的塑料颗粒中,影响了塑料颗粒的质量。Filter module fixing ports are arranged at the circulating air ducts at both ends of the return air hood, and filter modules are arranged in the filter module fixing ports. The filter modules can absorb and filter water vapor in the hot air, and can also filter dust and fine particles to prevent these impurities and water vapor from entering the plastic particles in the main body and affecting the quality of the plastic particles.
所述过滤模块可以为过滤棉,能够吸收热空气中的水蒸气;所述过滤模块可以为无水硫酸铜吸附块、石灰棉块、干燥剂中的任意一种。The filter module may be filter cotton, which can absorb water vapor in hot air; the filter module may be any one of an anhydrous copper sulfate adsorption block, a lime wool block, and a desiccant.
所述回风罩与主体的上端出风口周边为半封闭连接,回风罩上端部与主体上端密封性连接,回风罩下端部与主体周边之间留有开口,在风扇启动把热空气吸进循环风管中时,也可以把出风口周边的空气吸进,提高进风量。The return air hood is semi-closedly connected to the periphery of the upper air outlet of the main body, the upper end of the return air hood is sealedly connected to the upper end of the main body, and an opening is left between the lower end of the return air hood and the periphery of the main body. When the fan starts to suck hot air into the circulating air duct, the air around the air outlet can also be sucked in to increase the air intake.
所述回风罩与主体的上端出风口周边为完全封闭连接,回风罩罩住全部出风口,从出风口中吹出的热气体全部被循环吸进到循环风管中。The return air cover is completely closed and connected to the periphery of the upper air outlet of the main body. The return air cover covers all the air outlets, and all the hot gases blown out from the air outlets are circulated and sucked into the circulating air duct.
所述主体底部的进风孔为直径为0.5-1.5MM的通孔,此直径小于塑料颗粒的外形尺寸,塑料颗粒无法穿过主体底部的进风孔,而气体能够从进风孔中进入到主体里面。The air inlet hole at the bottom of the main body is a through hole with a diameter of 0.5-1.5MM, which is smaller than the outer dimensions of the plastic particles. The plastic particles cannot pass through the air inlet hole at the bottom of the main body, but the gas can enter the main body from the air inlet hole.
所述主体的下端部为锥形,在下端部里面设置有风扇,两条循环风管的出风口处在风扇的下端,风扇转动时能够更大吸力地把气体吸入到里面。The lower end of the main body is conical, and a fan is arranged inside the lower end. The air outlets of the two circulating air ducts are located at the lower ends of the fans. When the fans rotate, the gas can be sucked into them with greater suction force.
所述主体的周边设置有支撑架,支撑架对主体进行支撑。A support frame is arranged around the main body, and the support frame supports the main body.
所述主体的下端设置有出料口,打开出料口,能够把里面已干燥的塑料颗粒排出使用。The lower end of the main body is provided with a discharge port, and the dried plastic particles inside can be discharged for use by opening the discharge port.
所述主体下端的出料口中可以连接抽料泵,启动抽料泵时能够自动把主体里面已干燥的塑料颗粒抽取到注塑机的存料筒中使用。The discharge port at the lower end of the main body can be connected to a pump, and when the pump is started, the dried plastic particles in the main body can be automatically extracted into the storage barrel of the injection molding machine for use.
所述主体里面的搅拌杆设置有螺旋状的旋转叶,旋转叶中设置有若干的通孔,搅拌杆转动能够对主体里面的塑料颗粒进行搅拌,设置有螺旋状的旋转叶能够使搅拌更均匀,旋转叶中设置有若干的通孔方便向上流动的热气体充分与塑料颗粒接触,干燥的效果更好。The stirring rod inside the main body is provided with a spiral rotating blade, and a plurality of through holes are provided in the rotating blade. The stirring rod can rotate to stir the plastic particles in the main body. The spiral rotating blade can make the stirring more uniform. The rotating blade is provided with a plurality of through holes to facilitate the upwardly flowing hot gas to fully contact with the plastic particles, thereby achieving a better drying effect.
所述主体的上端进料口处设置有上盖,上盖能够对进料口进行盖合。An upper cover is arranged at the feed inlet at the upper end of the main body, and the upper cover can cover the feed inlet.
本实用新型的有益效果是:一种塑料颗粒干燥循环烘干装置,所述主体的底部中设置有搅拌电机与主体里面的搅拌杆连接,主体的底部设置有若干进风孔,在主体的底部的进风孔下端设置若干电热管,主体的下端部中设置有风扇向电热管中吹风,风扇把电热管产生的热量从进风孔中吹进到主体里面对搅拌的塑料颗粒吹风干燥,主体的上端设置有若干出风口,在出风口周围设置有循环风管与主体的下端部串通连接,从出风口中排出来的热风被循环风管吸进里面再回流到风扇中,再次被加热管加热后吹向主体里面搅拌的塑料颗粒,避免干燥时的热风直接排放流失,实现加热管产生的热量能够部分循环利用,提高烘干装置的效率和节省能耗。The beneficial effects of the utility model are as follows: a plastic particle drying circulation drying device, wherein a stirring motor is arranged at the bottom of the main body and connected with a stirring rod inside the main body, a plurality of air inlet holes are arranged at the bottom of the main body, a plurality of electric heating tubes are arranged at the lower ends of the air inlet holes at the bottom of the main body, a fan is arranged at the lower end of the main body to blow air into the electric heating tubes, and the fan blows the heat generated by the electric heating tubes into the main body from the air inlet holes to blow and dry the stirred plastic particles, a plurality of air outlets are arranged at the upper end of the main body, a circulating air duct is arranged around the air outlet and connected in series with the lower end of the main body, the hot air discharged from the air outlet is sucked into the circulating air duct and then flows back into the fan, and is heated by the heating tube again and then blown to the stirred plastic particles in the main body, thereby avoiding direct discharge and loss of hot air during drying, realizing partial recycling of the heat generated by the heating tube, improving the efficiency of the drying device and saving energy consumption.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是干燥装置的立体图;Fig. 1 is a perspective view of a drying device;
图2是干燥装置的分解图;Fig. 2 is an exploded view of the drying device;
图3是干燥装置的主体视图;Fig. 3 is a main body view of the drying device;
图4是干燥装置没安装循环风管和支撑架的视图;FIG4 is a view of the drying device without the circulating air duct and the supporting frame installed;
图中:1、支撑架,2、主体,3、下端部,4、循环风管,5、风扇,6、电热管,7、搅拌电机,8、搅拌杆,9、旋转叶,10、回风罩,11、过滤模块固定口,12、过滤模块,13、抽料泵,14、上盖,15、出风口。In the figure: 1. support frame, 2. main body, 3. lower end, 4. circulating air duct, 5. fan, 6. electric heating tube, 7. stirring motor, 8. stirring rod, 9. rotating blade, 10. return air hood, 11. filter module fixing port, 12. filter module, 13. suction pump, 14. upper cover, 15. air outlet.
具体实施方式DETAILED DESCRIPTION
在图1-4所示的实施例中,一种塑料颗粒干燥循环烘干装置,包括主体2、下端部3、循环风管4、风扇5、电热管6、搅拌电机7,所述主体2的底部中设置有搅拌电机7与主体2里面的搅拌杆8连接,所述主体2的底部设置有若干进风孔,在主体2的底部的进风孔下端设置若干电热管6,所述主体的下端部3中设置有风扇5向电热管6中吹风,风扇5把电热管6产生的热量从进风孔中吹进到主体2里面对搅拌的塑料颗粒吹风干燥,所述主体2的上端设置有若干出风口15,在出风口15周围设置有循环风管4与主体2的下端部3串通连接,从出风口15中排出来的热风被循环风管4吸进里面再回流到风扇5中,再次被加热管6加热后吹向主体2里面搅拌的塑料颗粒,避免干燥时的热风直接排放流失,实现加热管6产生的热量能够部分循环利用,提高烘干装置的效率和节省能耗。In the embodiment shown in Figures 1-4, a plastic particle drying cycle drying device includes a main body 2, a lower end 3, a circulating air duct 4, a fan 5, an electric heating tube 6, and a stirring motor 7. The bottom of the main body 2 is provided with a stirring motor 7 connected to a stirring rod 8 in the main body 2. The bottom of the main body 2 is provided with a plurality of air inlet holes, and a plurality of electric heating tubes 6 are provided at the lower end of the air inlet holes at the bottom of the main body 2. The fan 5 is provided in the lower end 3 of the main body to blow air into the electric heating tube 6, and the fan 5 blows the heat generated by the electric heating tube 6 into the air from the air inlet hole. The stirred plastic particles are blown and dried in the main body 2. A plurality of air outlets 15 are provided at the upper end of the main body 2. A circulating air duct 4 is provided around the air outlet 15 and is connected in series with the lower end 3 of the main body 2. The hot air discharged from the air outlet 15 is sucked into the circulating air duct 4 and then flows back to the fan 5. It is heated by the heating tube 6 again and then blown toward the stirred plastic particles in the main body 2, so that the hot air is prevented from being directly discharged and lost during drying, so that the heat generated by the heating tube 6 can be partially recycled, thereby improving the efficiency of the drying device and saving energy.
所述主体2的上端出风口15周边设置有回风罩10罩盖着出风口15,在回风罩10的两边设置有循环风管4,循环风管4与主体2的下端部3串通连接,风扇5启动时,回风罩10周边会产生吸力负压,能够较好地把从出风口15周边流出的热气体吸收到循环风管4中回流到下端部3里面再次加热,之后再由风扇5吹向主体2里面循环对搅拌的塑料颗粒吹风干燥。A return air hood 10 is arranged around the upper air outlet 15 of the main body 2 to cover the air outlet 15. Circulating air ducts 4 are arranged on both sides of the return air hood 10. The circulating air duct 4 is connected in series with the lower end 3 of the main body 2. When the fan 5 is started, a suction negative pressure will be generated around the return air hood 10, which can better absorb the hot gas flowing out from the periphery of the air outlet 15 into the circulating air duct 4 and flow back to the lower end 3 for reheating. Thereafter, the hot gas is blown into the main body 2 by the fan 5 for circulation to blow and dry the stirred plastic particles.
所述回风罩10的两端的循环风管4处设置有过滤模块固定口11,在过滤模块固定口11中设置有过滤模块12,过滤模块12能够对热空气中的水蒸气进行吸收和过滤,也能够对灰尘和细颗粒进行过滤,避免这些杂质和水蒸气进入到主体2里面的塑料颗粒中,影响了塑料颗粒的质量。A filter module fixing port 11 is provided at the circulating air duct 4 at both ends of the return air hood 10, and a filter module 12 is provided in the filter module fixing port 11. The filter module 12 can absorb and filter water vapor in the hot air, and can also filter dust and fine particles to prevent these impurities and water vapor from entering the plastic particles in the main body 2 and affecting the quality of the plastic particles.
所述过滤模块12可以为过滤棉,能够吸收热空气中的水蒸气;所述过滤模块12可以为无水硫酸铜吸附块、石灰棉块、干燥剂中的任意一种。The filter module 12 may be filter cotton, which can absorb water vapor in hot air; the filter module 12 may be any one of an anhydrous copper sulfate adsorption block, a lime wool block, and a desiccant.
所述回风罩10与主体2的上端出风口15周边为半封闭连接,回风罩10上端部与主体2上端密封性连接,回风罩10下端部与主体2周边之间留有开口,在风扇5启动把热空气吸进循环风管4中时,也可以把出风口15周边的空气吸进,提高进风量。The return air hood 10 is semi-closedly connected to the periphery of the upper air outlet 15 of the main body 2. The upper end of the return air hood 10 is sealedly connected to the upper end of the main body 2. An opening is left between the lower end of the return air hood 10 and the periphery of the main body 2. When the fan 5 starts to suck hot air into the circulating air duct 4, the air around the air outlet 15 can also be sucked in to increase the air intake.
所述回风罩10与主体2的上端出风口15周边为完全封闭连接,回风罩10罩住全部出风口15,从出风口15中吹出的热气体全部被循环吸进到循环风管4中。The return air cover 10 is completely closed and connected to the periphery of the upper air outlet 15 of the main body 2 . The return air cover 10 covers all the air outlets 15 , and all the hot gases blown out from the air outlets 15 are circulated and sucked into the circulating air duct 4 .
所述主体2底部的进风孔为直径为0.5-1.5MM的通孔,此直径小于塑料颗粒的外形尺寸,塑料颗粒无法穿过主体2底部的进风孔,而气体能够从进风孔中进入到主体2里面。The air inlet hole at the bottom of the main body 2 is a through hole with a diameter of 0.5-1.5MM, which is smaller than the outer dimensions of the plastic particles. The plastic particles cannot pass through the air inlet hole at the bottom of the main body 2, but the gas can enter the main body 2 from the air inlet hole.
所述主体2的下端部为锥形,在下端部里面设置有风扇5,两条循环风管4的出风口处在风扇5的下端,风扇5转动时能够更大吸力地把气体吸入到里面。The lower end of the main body 2 is conical, and a fan 5 is arranged inside the lower end. The air outlets of the two circulating air ducts 4 are located at the lower ends of the fans 5. When the fans 5 rotate, they can suck the gas into them with greater suction force.
所述主体2的周边设置有支撑架1,支撑架1对主体2进行支撑。A support frame 1 is disposed around the main body 2 , and the support frame 1 supports the main body 2 .
所述主体2的下端设置有出料口,打开出料口,能够把里面已干燥的塑料颗粒排出使用。The lower end of the main body 2 is provided with a discharge port, and the dried plastic particles inside can be discharged for use by opening the discharge port.
所述主体2下端的出料口中可以连接抽料泵13,启动抽料泵13时能够自动把主体2里面已干燥的塑料颗粒抽取到注塑机的存料筒中使用。The discharge port at the lower end of the main body 2 can be connected to a pump 13. When the pump 13 is started, the dried plastic particles in the main body 2 can be automatically extracted into the storage barrel of the injection molding machine for use.
所述主体2里面的搅拌杆8设置有螺旋状的旋转叶9,旋转叶9中设置有若干的通孔,搅拌杆8转动能够对主体2里面的塑料颗粒进行搅拌,设置有螺旋状的旋转叶9能够使搅拌更均匀,旋转叶9中设置有若干的通孔方便向上流动的热气体充分与塑料颗粒接触,干燥的效果更好。The stirring rod 8 in the main body 2 is provided with a spiral rotating blade 9, and a plurality of through holes are provided in the rotating blade 9. The stirring rod 8 can rotate to stir the plastic particles in the main body 2. The spiral rotating blade 9 can make the stirring more uniform. The rotating blade 9 is provided with a plurality of through holes to facilitate the upwardly flowing hot gas to fully contact with the plastic particles, thereby achieving a better drying effect.
所述主体2的上端进料口处设置有上盖14,上盖14能够对进料口进行盖合。An upper cover 14 is provided at the feed inlet at the upper end of the main body 2, and the upper cover 14 can cover the feed inlet.
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