CN221793403U - Plastic masterbatch processing extrusion mechanism - Google Patents
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- 239000004594 Masterbatch (MB) Substances 0.000 title claims abstract description 45
- 239000004033 plastic Substances 0.000 title claims abstract description 43
- 229920003023 plastic Polymers 0.000 title claims abstract description 43
- 238000001125 extrusion Methods 0.000 title claims abstract description 30
- 230000007246 mechanism Effects 0.000 title claims abstract description 23
- 238000001816 cooling Methods 0.000 claims abstract description 15
- 230000001681 protective effect Effects 0.000 claims abstract description 15
- 239000000463 material Substances 0.000 claims abstract description 14
- 238000005520 cutting process Methods 0.000 claims abstract description 13
- 238000003860 storage Methods 0.000 claims description 16
- 230000008859 change Effects 0.000 abstract description 8
- 239000003000 extruded plastic Substances 0.000 abstract description 4
- 230000000694 effects Effects 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000000465 moulding Methods 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 238000013475 authorization Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
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Abstract
Description
技术领域Technical Field
本实用新型涉及挤出机构技术领域,具体为一种塑料母粒加工挤出机构。The utility model relates to the technical field of extrusion mechanisms, in particular to a plastic masterbatch processing extrusion mechanism.
背景技术Background Art
挤出机构是通过挤压来实现的,而挤压一种常用的方法。这一方法的特点为:产品质量稳定,自动化水平高,生产效率高及符合环保要求,将干混着色后的颗粒料或树脂塑料加色母粒,经充分搅拌混合后加入挤出机料斗中,挤出的机筒外面有加热器,通过热传导将机筒内的物料加热达到熔融温度。机器运转,机筒内螺杆将物料向前输送;The extrusion mechanism is realized by extrusion, and extrusion is a commonly used method. The characteristics of this method are: stable product quality, high automation level, high production efficiency and compliance with environmental protection requirements. The dry-mixed colored granules or resin plastics are added to the masterbatch, and are fully stirred and mixed before being added to the extruder hopper. There is a heater outside the extrusion barrel, which heats the material in the barrel to the melting temperature through heat conduction. The machine is running, and the screw in the barrel transports the material forward;
其中现有技术中授权公告号为CN215434502U提出的一种塑料母粒加工挤出机构,包括外壳、挤压仓和制动电机壳,所述外壳的顶端安装有挤压仓和制动电机壳,所述挤压仓设置在制动电机壳的左端,所述挤压仓的顶端设置有进料斗,所述进料斗的左端设置有连接法兰;Among them, a plastic masterbatch processing extrusion mechanism proposed in the prior art with the authorization announcement number CN215434502U includes a shell, an extrusion bin and a brake motor shell, the top of the shell is equipped with an extrusion bin and a brake motor shell, the extrusion bin is arranged at the left end of the brake motor shell, the top of the extrusion bin is arranged with a feed hopper, and the left end of the feed hopper is arranged with a connecting flange;
现有技术中不能够自由的更换控制挤出的塑料母粒的大小,不能够均匀快速的对塑料进行冷却,为此,我们提出一种塑料母粒加工挤出机构。The prior art cannot freely change and control the size of the extruded plastic masterbatch, and cannot evenly and quickly cool the plastic. Therefore, we propose a plastic masterbatch processing and extrusion mechanism.
实用新型内容Utility Model Content
本实用新型要解决的技术问题是克服现有的缺陷,提供一种塑料母粒加工挤出机构,能够自由的更换控制挤出的塑料母粒的大小,能够均匀快速的对塑料进行冷却,可以有效解决背景技术中的问题。The technical problem to be solved by the utility model is to overcome the existing defects and provide a plastic masterbatch processing extrusion mechanism, which can freely change and control the size of the extruded plastic masterbatch, can evenly and quickly cool the plastic, and can effectively solve the problems in the background technology.
为实现上述目的,本实用新型提供如下技术方案:一种塑料母粒加工挤出机构,包括底板、切割单元、材料下落单元和冷却单元;To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a plastic masterbatch processing extrusion mechanism, comprising a bottom plate, a cutting unit, a material falling unit and a cooling unit;
底板:上端安装有切割单元;Bottom plate: A cutting unit is installed on the upper end;
切割单元:包含固定板一、电机固定架、电机、防护罩和旋转刀片,所述底板的上端后侧固定连接有固定板一,所述固定板一的上端固定连接有电机固定架所述电机固定架的下端固定连接有电机,所述电机的输出轴固定连接有旋转刀片,所述固定板一的前端中部固定连接有防护罩;Cutting unit: comprising a fixing plate 1, a motor fixing frame, a motor, a protective cover and a rotating blade, wherein the upper rear side of the bottom plate is fixedly connected with the fixing plate 1, the upper end of the fixing plate 1 is fixedly connected with the motor fixing frame, the lower end of the motor fixing frame is fixedly connected with the motor, the output shaft of the motor is fixedly connected with the rotating blade, and the middle part of the front end of the fixing plate 1 is fixedly connected with the protective cover;
材料下落单元:安装在底板上;Material drop unit: installed on the bottom plate;
冷却单元:安装在底板上。Cooling unit: Installed on the base plate.
通过固定板一对电机固定架进行固定,通过电机固定架对电机进行固定通过电机带动旋转刀片旋转,将塑料母粒进行切割,通过固定板一将防护罩固定,通过防护罩对装置的安全进行提高风之以外的发生。The motor fixing frame is fixed by a fixing plate, the motor is fixed by the motor fixing frame, the motor drives the rotating blade to rotate, and the plastic masterbatch is cut, the protective cover is fixed by a fixing plate, and the safety of the device is improved by the protective cover to prevent unexpected events caused by wind.
进一步的,所述,材料下落单元包含固定板二、储存箱、连通管、掉落箱和更换组件,所述底板的上端后侧固定连接有固定板二,所述固定板二的上端固定连接有储存箱,所述储存箱的下端固定连接有,所述固定板二的前端中部固定连接有掉落箱。Furthermore, the material falling unit includes a fixed plate 2, a storage box, a connecting pipe, a drop box and a replacement component, the upper rear end of the bottom plate is fixedly connected to the fixed plate 2, the upper end of the fixed plate 2 is fixedly connected to the storage box, the lower end of the storage box is fixedly connected, and the front middle part of the fixed plate 2 is fixedly connected to the drop box.
通过固定板二对储存箱进行固定,原料通过储存箱从连通管当中流出经过成型装置进入掉落箱从而达到塑料母粒加工生产的作用。The storage box is fixed by the second fixing plate, and the raw materials flow out from the connecting pipe through the storage box, pass through the molding device and enter the drop box, thereby achieving the purpose of plastic masterbatch processing and production.
进一步的,所述更换组件包含螺纹环和模具口,所述连通管的下端固定连接有螺纹环,所述螺纹环与模具口螺纹连接。Furthermore, the replacement component includes a threaded ring and a mold opening, the lower end of the connecting tube is fixedly connected with the threaded ring, and the threaded ring is threadedly connected to the mold opening.
通过螺纹环对模具口进行固定,模具口可以更换成不同的模具,改变生产出来的塑料母粒大小。The mold mouth is fixed by a threaded ring, and the mold mouth can be replaced with different molds to change the size of the produced plastic masterbatch.
进一步的,所述冷却单元包含固定架二、连接板、冷风箱、空气出风口和冷风组件,所述固定架二的前端中部固定连接有连接板,所述连接板的前端固定连接有冷风箱,所述冷风箱的下端固定连接有多个空气出风口。Furthermore, the cooling unit includes a second fixing frame, a connecting plate, a cold air box, air outlets and a cold air component, a connecting plate is fixedly connected to the middle part of the front end of the second fixing frame, a cold air box is fixedly connected to the front end of the connecting plate, and a plurality of air outlets are fixedly connected to the lower end of the cold air box.
通过固定架二和连接板对冷风箱进行固定,当空气进入冷风箱之后通过空气出风口均匀的将冷气输送到传送装置上,使得塑料母粒快速降温。The cold air box is fixed by the second fixing frame and the connecting plate. When the air enters the cold air box, the cold air is evenly transported to the conveying device through the air outlet, so that the plastic masterbatch is quickly cooled.
进一步的,所述冷风组件包含冷风机和冷风连接管,所述底板的上端后侧固定连接有固定架二,所述固定架二的上端固定连接有冷风机,所述冷风机的前端与冷风连接管的一端连接,所述冷风连接管的另一端与冷风箱的上端固定连接。Furthermore, the cold air component includes a cold air fan and a cold air connecting pipe. The upper rear end of the base plate is fixedly connected to a fixing frame 2, the upper end of the fixing frame 2 is fixedly connected to the cold air fan, the front end of the cold air fan is connected to one end of the cold air connecting pipe, and the other end of the cold air connecting pipe is fixedly connected to the upper end of the cold air box.
通过固定架二对冷风机进行固定,通过冷风机将冷空气通过冷风连接管吹入到冷风箱当中,从而达到降温的作用。The air cooler is fixed by the second fixing frame, and the cold air is blown into the cold air box through the cold air connecting pipe by the air cooler, so as to achieve the effect of cooling.
进一步的,还包括固定架一和传送带,所述底板的上端四角固定连接有四个固定架一,四个固定架一的上端与传送带的四角固定连接。Furthermore, it also includes a fixed frame 1 and a conveyor belt. Four fixed frames 1 are fixedly connected to the four corners of the upper end of the bottom plate, and the upper ends of the four fixed frames 1 are fixedly connected to the four corners of the conveyor belt.
通过固定架一对传送带进行固定,然后通过传送带将生产完成的塑料母粒运送出去,从而达到输送的作用。The conveyor belt is fixed by a pair of fixed frames, and then the finished plastic masterbatch is transported out by the conveyor belt, thereby achieving the conveying function.
与现有技术相比,本实用新型的有益效果是:本塑料母粒加工挤出机构,具有以下好处:Compared with the prior art, the beneficial effects of the utility model are: the plastic masterbatch processing extrusion mechanism has the following advantages:
1、本塑料母粒加工挤出机构,能够自由的更换控制挤出的塑料母粒的大小,通过可更换的出口模具对塑料母粒,进行控制从而改变塑料母粒在加工时的大小。1. The plastic masterbatch processing extrusion mechanism can freely change and control the size of the extruded plastic masterbatch, and control the plastic masterbatch through the replaceable outlet mold to change the size of the plastic masterbatch during processing.
2、本塑料母粒加工挤出机构,能够均匀的快速对塑料母粒进行冷却,通过均匀布置的出风管,对塑料母粒进行快速的降温,防止由于母粒过轻从传送带上飞出的情况。2. The plastic masterbatch processing extrusion mechanism can cool the plastic masterbatch evenly and quickly. Through the evenly arranged air outlet pipes, the plastic masterbatch can be quickly cooled to prevent the masterbatch from flying out of the conveyor belt due to being too light.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型结构示意图;Fig. 1 is a schematic diagram of the structure of the utility model;
图2为本实用新型图1中A处局部放大结构示意图;FIG2 is a schematic diagram of a partially enlarged structure of point A in FIG1 of the present invention;
图3为本实用新型左侧结构示意图。FIG3 is a schematic diagram of the left side structure of the present utility model.
图中:1底板、2固定架一、3切割单元、31固定板一、32电机固定架、33电机、34防护罩、35旋转刀片、4材料下落单元、41固定板二、42储存箱、43连通管、44螺纹环、45模具口、46掉落箱、5冷却单元、51固定架二、52冷风机、53冷风连接管、54连接板、55冷风箱、56空气出风口、6传送带。In the figure: 1 bottom plate, 2 fixing frame 1, 3 cutting unit, 31 fixing plate 1, 32 motor fixing frame, 33 motor, 34 protective cover, 35 rotating blade, 4 material falling unit, 41 fixing plate 2, 42 storage box, 43 connecting pipe, 44 threaded ring, 45 mold opening, 46 drop box, 5 cooling unit, 51 fixing frame 2, 52 cold air blower, 53 cold air connecting pipe, 54 connecting plate, 55 cold air box, 56 air outlet, 6 conveyor belt.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
请参阅图1-3,本实施例提供一种塑料母粒加工挤出机构技术方案:一种塑料母粒加工挤出机构,包括底板1、切割单元3、材料下落单元4和冷却单元5;Please refer to Figures 1-3. This embodiment provides a technical solution for a plastic masterbatch processing and extrusion mechanism: a plastic masterbatch processing and extrusion mechanism, including a bottom plate 1, a cutting unit 3, a material falling unit 4 and a cooling unit 5;
底板1:上端安装有切割单元3;Bottom plate 1: a cutting unit 3 is installed on the upper end;
切割单元3:包含固定板一31、电机固定架32、电机33、防护罩34和旋转刀片35,底板1的上端后侧固定连接有固定板一31,固定板一31的上端固定连接有电机固定架32电机固定架32的下端固定连接有电机33,电机33的输出轴固定连接有旋转刀片35,固定板一31的前端中部固定连接有防护罩34;通过固定板一31对电机固定架32进行固定,通过电机固定架32对电机33进行固定通过电机33带动旋转刀片35旋转,将塑料母粒进行切割,通过固定板一31将防护罩34固定,通过防护罩34对装置的安全进行提高风之以外的发生。Cutting unit 3: comprises a fixed plate 31, a motor fixing frame 32, a motor 33, a protective cover 34 and a rotating blade 35, the upper rear side of the bottom plate 1 is fixedly connected with a fixed plate 31, the upper end of the fixed plate 31 is fixedly connected with a motor fixing frame 32, the lower end of the motor fixing frame 32 is fixedly connected with a motor 33, the output shaft of the motor 33 is fixedly connected with the rotating blade 35, and the front middle part of the fixed plate 31 is fixedly connected with a protective cover 34; the motor fixing frame 32 is fixed by the fixed plate 31, the motor 33 is fixed by the motor fixing frame 32, the rotating blade 35 is driven to rotate by the motor 33 to cut the plastic masterbatch, the protective cover 34 is fixed by the fixed plate 31, and the safety of the device is improved by the protective cover 34 to prevent the occurrence of wind.
材料下落单元4:安装在底板1上;,材料下落单元4包含固定板二41、储存箱42、连通管43、掉落箱46和更换组件,底板1的上端后侧固定连接有固定板二41,固定板二41的上端固定连接有储存箱42,储存箱42的下端固定连接有43,固定板二41的前端中部固定连接有掉落箱46。Material dropping unit 4: installed on the base plate 1; the material dropping unit 4 comprises a fixing plate 2 41, a storage box 42, a connecting pipe 43, a dropping box 46 and a replacement component, the upper rear side of the base plate 1 is fixedly connected with a fixing plate 2 41, the upper end of the fixing plate 2 41 is fixedly connected with a storage box 42, the lower end of the storage box 42 is fixedly connected with 43, and the front middle part of the fixing plate 2 41 is fixedly connected with a dropping box 46.
通过固定板二41对储存箱42进行固定,原料通过储存箱42从连通管43当中流出经过成型装置进入掉落箱46从而达到塑料母粒加工生产的作用。The storage box 42 is fixed by the second fixing plate 41, and the raw materials flow out from the connecting pipe 43 through the storage box 42 and enter the drop box 46 through the molding device, thereby achieving the purpose of plastic masterbatch processing and production.
更换组件包含螺纹环44和模具口45,连通管43的下端固定连接有螺纹环44,螺纹环44与模具口45螺纹连接。The replacement assembly comprises a threaded ring 44 and a mold opening 45 . The lower end of the connecting pipe 43 is fixedly connected with the threaded ring 44 , and the threaded ring 44 is threadedly connected to the mold opening 45 .
通过螺纹环44对模具口45进行固定,模具口45可以更换成不同的模具,改变生产出来的塑料母粒大小。The mold opening 45 is fixed by a threaded ring 44, and the mold opening 45 can be replaced with different molds to change the size of the produced plastic masterbatch.
冷却单元5:安装在底板1上。冷却单元5包含固定架二51、连接板54、冷风箱55、空气出风口56和冷风组件,固定架二51的前端中部固定连接有连接板54,连接板54的前端固定连接有冷风箱55,冷风箱55的下端固定连接有多个空气出风口56。Cooling unit 5: installed on the bottom plate 1. The cooling unit 5 comprises a fixing frame 2 51, a connecting plate 54, a cold air box 55, air outlets 56 and a cold air assembly. The middle part of the front end of the fixing frame 2 51 is fixedly connected with the connecting plate 54, the front end of the connecting plate 54 is fixedly connected with the cold air box 55, and the lower end of the cold air box 55 is fixedly connected with a plurality of air outlets 56.
通过固定架二51和连接板54对冷风箱55进行固定,当空气进入冷风箱55之后通过空气出风口56均匀的将冷气输送到传送装置上,使得塑料母粒快速降温。The cold air box 55 is fixed by the second fixing frame 51 and the connecting plate 54. After the air enters the cold air box 55, the cold air is evenly transported to the conveying device through the air outlet 56, so that the plastic masterbatch is quickly cooled.
冷风组件包含冷风机52和冷风连接管53,底板1的上端后侧固定连接有固定架二51,固定架二51的上端固定连接有冷风机52,冷风机52的前端与冷风连接管53的一端连接,冷风连接管53的另一端与冷风箱55的上端固定连接。The cold air component includes a cold air fan 52 and a cold air connecting pipe 53. The upper rear side of the base plate 1 is fixedly connected to a fixing frame 2 51, the upper end of the fixing frame 2 51 is fixedly connected to the cold air fan 52, the front end of the cold air fan 52 is connected to one end of the cold air connecting pipe 53, and the other end of the cold air connecting pipe 53 is fixedly connected to the upper end of the cold air box 55.
通过固定架二51对冷风机52进行固定,通过冷风机52将冷空气通过冷风连接管53吹入到冷风箱55当中,从而达到降温的作用。The air cooler 52 is fixed by the second fixing frame 51, and the air cooler 52 blows cold air into the cold air box 55 through the cold air connecting pipe 53, thereby achieving the effect of cooling.
还包括固定架一2和传送带6,底板1的上端四角固定连接有四个固定架一2,四个固定架一2的上端与传送带6的四角固定连接。It also includes a fixed frame 2 and a conveyor belt 6. Four fixed frames 2 are fixedly connected to the four corners of the upper end of the bottom plate 1, and the upper ends of the four fixed frames 2 are fixedly connected to the four corners of the conveyor belt 6.
通过固定架一2对传送带6进行固定,然后通过传送带6将生产完成的塑料母粒运送出去,从而达到输送的作用。The conveyor belt 6 is fixed by a fixing frame 2, and then the finished plastic masterbatch is transported out by the conveyor belt 6, so as to achieve the conveying effect.
本实用新型提供的一种塑料母粒加工挤出机构的工作原理如下:通过固定板一31对电机固定架32进行固定,通过电机固定架32对电机33进行固定通过电机33带动旋转刀片35旋转,将塑料母粒进行切割,通过固定板一31将防护罩34固定,通过防护罩34对装置的安全进行提高风之以外的发生。通过固定板二41对储存箱42进行固定,原料通过储存箱42从连通管43当中流出经过成型装置进入掉落箱46从而达到塑料母粒加工生产的作用通过螺纹环44对模具口45进行固定,模具口45可以更换成不同的模具,改变生产出来的塑料母粒大小。通过固定架51和连接板54对冷风箱55进行固定,当空气进入冷风箱55之后通过空气出风口56均匀的将冷气输送到传送装置上,使得塑料母粒快速降温通过固定架二51对冷风机52进行固定,通过冷风机52将冷空气通过冷风连接管53吹入到冷风箱55当中,从而达到降温的作用。通过固定架一2对传送带6进行固定,然后通过传送带6将生产完成的塑料母粒运送出去,从而达到输送的作用。The working principle of a plastic masterbatch processing extrusion mechanism provided by the utility model is as follows: the motor fixing frame 32 is fixed by a fixing plate 1 31, the motor 33 is fixed by the motor fixing frame 32, the rotating blade 35 is driven by the motor 33 to rotate, and the plastic masterbatch is cut, the protective cover 34 is fixed by a fixing plate 1 31, and the safety of the device is improved by the protective cover 34. The storage box 42 is fixed by a fixing plate 2 41, and the raw material flows out of the connecting pipe 43 through the storage box 42 and enters the drop box 46 through the molding device to achieve the function of plastic masterbatch processing and production. The mold opening 45 is fixed by a threaded ring 44, and the mold opening 45 can be replaced with different molds to change the size of the produced plastic masterbatch. The cold air box 55 is fixed by the fixing frame 51 and the connecting plate 54. After the air enters the cold air box 55, the cold air is evenly transported to the conveying device through the air outlet 56, so that the plastic masterbatch is quickly cooled down. The cold air fan 52 is fixed by the fixing frame 2 51, and the cold air is blown into the cold air box 55 through the cold air connecting pipe 53 by the cold air fan 52, so as to achieve the cooling effect. The conveyor belt 6 is fixed by the fixing frame 1 2, and then the produced plastic masterbatch is transported out by the conveyor belt 6, so as to achieve the conveying effect.
值得注意的是,以上实施例中所公开的电机33的输入端通过外部PLC控制器电连接外部电源的输出端,电机33均采用伺服电机,外部PLC控制器控制电机33工作采用现有技术中常用的方法。It is worth noting that the input end of the motor 33 disclosed in the above embodiment is electrically connected to the output end of the external power supply through an external PLC controller, the motor 33 adopts a servo motor, and the external PLC controller controls the operation of the motor 33 using a method commonly used in the prior art.
以上仅为本实用新型的实施例,并非因此限制本实用新型的专利范围,凡是利用本实用新型说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其它相关的技术领域,均同理包括在本实用新型的专利保护范围内。The above are only embodiments of the present invention, and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
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