CN221791717U - A multifunctional cutting mechanism for an automatic production line of aluminum alloy materials - Google Patents

A multifunctional cutting mechanism for an automatic production line of aluminum alloy materials Download PDF

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CN221791717U
CN221791717U CN202323641201.3U CN202323641201U CN221791717U CN 221791717 U CN221791717 U CN 221791717U CN 202323641201 U CN202323641201 U CN 202323641201U CN 221791717 U CN221791717 U CN 221791717U
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aluminum alloy
cutting
cutting mechanism
production line
frame
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时鹏
李德祥
王先进
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Ma'anshan Dasong New Materials Technology Co ltd
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Ma'anshan Dasong New Materials Technology Co ltd
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Abstract

The utility model relates to the technical field of aluminum alloy processing, in particular to a cutting mechanism for a multifunctional aluminum alloy material automatic production line, which comprises an electric conveying table, a rack arranged at the upper end of the electric conveying table, a lifting sliding frame arranged on the right side of the lower end of the rack, a lifting sliding plate movably arranged on the inner side of the lifting sliding frame, and a driving motor arranged at the lower end of the lifting sliding plate. According to the utility model, the original cutting mechanism is scientifically and reasonably improved, and the second electric cylinder, the tripod, the guide post and the rubber buckle piece are arranged on the frame, so that the automatic limiting support treatment of aluminum alloy square tubes with different tube diameters can be applied, the convenience and efficiency of limiting support operation of the cutting mechanism are effectively improved, meanwhile, the limiting support structure is transversely improved to be longitudinally distributed, and the occupied area of the cutting mechanism on a flow line is effectively reduced, thereby facilitating the actual processing and debugging use of the cutting mechanism.

Description

一种多功能铝合金材料自动生产线用切割机构A cutting mechanism for a multifunctional aluminum alloy material automatic production line

技术领域Technical Field

本实用新型涉及铝合金加工技术领域,尤其涉及一种多功能铝合金材料自动生产线用切割机构。The utility model relates to the technical field of aluminum alloy processing, in particular to a cutting mechanism for a multifunctional aluminum alloy material automatic production line.

背景技术Background Art

铝合金是工业中应用最广泛的一类有色金属结构材料,在航空、航天、汽车、机械制造、船舶及化学工业中已大量应用。工业经济的飞速发展,对铝合金焊接结构件的需求日益增多。Aluminum alloy is the most widely used nonferrous metal structural material in industry, and has been widely used in aviation, aerospace, automobile, machinery manufacturing, shipbuilding and chemical industries. With the rapid development of industrial economy, the demand for aluminum alloy welded structural parts is increasing.

如图4所示,为目前铝合金方管加工流水线所使用的切割机构,其主要的作用是将长条的铝合金方管进行等长切割,从而方便铝合金方管后续的加工操作,然而目前所使用的铝合金材料自动生产线用切割机构仍存在不足之处:虽然切割机构上设置了用于铝合金方管切割过程中辅助支撑的部件,能够防止切割过程中横向的偏移量,但是其为横向分布的支撑结构,导致切割机构横向占用的面积较大,不便于流水线上的使用,同时实际操作中需要操作人员预先根据管材的宽度情况,手动调整两个限位板之间的间距,然后再使用工具将调整后的限位板进行紧固处理,整个限位支撑过程费事费力,增加了切割机构调试以及支撑操作的工作量和难度,从而降低了切割机构操作的便捷性和效率。As shown in Figure 4, this is the cutting mechanism currently used in the aluminum alloy square tube processing line. Its main function is to cut long strips of aluminum alloy square tubes into equal lengths, thereby facilitating the subsequent processing operations of the aluminum alloy square tubes. However, the cutting mechanism currently used in the automatic production line of aluminum alloy materials still has shortcomings: although the cutting mechanism is provided with components for auxiliary support during the cutting process of the aluminum alloy square tube, which can prevent lateral offset during the cutting process, it is a laterally distributed support structure, resulting in a large area occupied laterally by the cutting mechanism, which is not convenient for use on the assembly line. At the same time, in actual operation, the operator is required to manually adjust the spacing between the two limit plates according to the width of the pipe in advance, and then use tools to tighten the adjusted limit plates. The entire limit support process is laborious and laborious, which increases the workload and difficulty of the cutting mechanism debugging and support operation, thereby reducing the convenience and efficiency of the cutting mechanism operation.

有鉴于此,设计制造出一种占用面积更小、同时能适用于不同管径铝合金方管调整限位支撑的切割机构,在铝合金材料自动生产线中显得尤为重要。In view of this, it is particularly important in the automatic production line of aluminum alloy materials to design and manufacture a cutting mechanism that occupies a smaller area and can be used for adjusting the limit support of aluminum alloy square tubes with different diameters.

实用新型内容Utility Model Content

本实用新型的目的在于:为了解决传统的铝合金材料自动生产线用切割机构,限位支撑结构所占用的面积较大,不便于流水线上使用,同时限位支撑操作便捷性较差、效率较低的问题,而提出的一种多功能铝合金材料自动生产线用切割机构。The purpose of the utility model is to solve the problems that the traditional cutting mechanism for aluminum alloy material automatic production line has a large area occupied by the limit support structure, which is not convenient to use on the assembly line, and the limit support operation is not convenient and the efficiency is low, and a multifunctional cutting mechanism for aluminum alloy material automatic production line is proposed.

为了实现上述目的,本实用新型采用了如下技术方案:In order to achieve the above purpose, the utility model adopts the following technical solutions:

一种多功能铝合金材料自动生产线用切割机构,包括电动输送台、安装在电动输送台上端的机架、安装在机架下端右侧的升降滑架、活动安装在升降滑架内侧的升降滑板、安装在升降滑板下端的驱动电机、安装在驱动电机左端的切割片和安装在机架上端右侧且与升降滑板相连接的第一电动气缸,所述机架的上端左侧设置有用于铝合金管材切割过程中竖向辅助支撑固定的限位机构。A cutting mechanism for a multifunctional aluminum alloy material automatic production line comprises an electric conveying platform, a frame installed on the upper end of the electric conveying platform, a lifting slide installed on the right side of the lower end of the frame, a lifting slide movably installed on the inner side of the lifting slide, a driving motor installed at the lower end of the lifting slide, a cutting blade installed on the left end of the driving motor, and a first electric cylinder installed on the right side of the upper end of the frame and connected to the lifting slide. A limiting mechanism for vertical auxiliary support and fixation during the cutting of aluminum alloy pipes is arranged on the left side of the upper end of the frame.

作为上述技术方案的进一步描述:As a further description of the above technical solution:

所述限位机构包括安装在机架上端左侧的第二电动气缸、安装在第二电动气缸下端的三角架和设置在机架和三角架之间的导向部。The limiting mechanism comprises a second electric cylinder installed on the left side of the upper end of the frame, a tripod installed on the lower end of the second electric cylinder, and a guide portion arranged between the frame and the tripod.

作为上述技术方案的进一步描述:As a further description of the above technical solution:

所述三角架下端开设有上扣槽,所述上扣槽的外侧的安装有橡胶扣片。An upper buckle groove is provided at the lower end of the tripod, and a rubber buckle piece is installed on the outer side of the upper buckle groove.

作为上述技术方案的进一步描述:As a further description of the above technical solution:

所述导向部包括对称固定在三角架的上端且贯穿机架的两个导向柱和安装在机架上且位于导向柱的外侧的导向滑套。The guide part comprises two guide columns which are symmetrically fixed on the upper end of the tripod and penetrate the frame, and a guide sliding sleeve which is installed on the frame and located at the outer side of the guide columns.

作为上述技术方案的进一步描述:As a further description of the above technical solution:

所述切割片的左端设置有用于铝合金管材切割过程中切口打磨操作的打磨部。The left end of the cutting blade is provided with a grinding portion for grinding the cut during the cutting process of the aluminum alloy pipe.

作为上述技术方案的进一步描述:As a further description of the above technical solution:

所述打磨部包括设置在切割片左端且与切割片相贴合的打磨片、等角度固定在打磨片右端且横向贯穿切割片的内螺筒、开设在切割片上且与内螺筒相对应的贯通孔和通过螺纹旋合安装在内螺筒右端且与切割片右侧相贴合的紧固旋钮。The grinding part includes a grinding plate arranged at the left end of the cutting plate and fitted with the cutting plate, an inner screw barrel fixed at an equal angle to the right end of the grinding plate and horizontally penetrating the cutting plate, a through hole opened on the cutting plate and corresponding to the inner screw barrel, and a fastening knob installed at the right end of the inner screw barrel through threaded engagement and fitted with the right side of the cutting plate.

综上所述,由于采用了上述技术方案,本实用新型的有益效果是:In summary, due to the adoption of the above technical solution, the beneficial effects of the utility model are:

1、本实用新型中,通过将原先的切割机构进行了科学合理化改良,在机架上设置了第二电动气缸、三角架、导向柱以及橡胶扣片,当第二电动气缸向外延伸时,三角架整体便会向下运动,当三角架下方的橡胶扣片接触挤压到铝合金方管外壁时,便可将铝合金方管下压固定在电动输送台之上,这种结构可适用于不同管径铝合金方管的自动化限位支撑处理,有效提升了切割机构限位支撑操作的便捷性和效率,同时将限位支撑结构从横向改良为纵向分布,有效降低了切割机构安装在流水线上的占用面积,从而方便切割机构实际的加工及调试使用。1. In the utility model, the original cutting mechanism is scientifically and rationally improved, and a second electric cylinder, a tripod, a guide column and a rubber buckle are arranged on the frame. When the second electric cylinder extends outward, the tripod as a whole will move downward. When the rubber buckle under the tripod contacts and squeezes the outer wall of the aluminum alloy square tube, the aluminum alloy square tube can be pressed down and fixed on the electric conveyor table. This structure can be applied to the automated limit support processing of aluminum alloy square tubes with different diameters, which effectively improves the convenience and efficiency of the limit support operation of the cutting mechanism. At the same time, the limit support structure is improved from horizontal to vertical distribution, which effectively reduces the occupied area of the cutting mechanism installed on the assembly line, thereby facilitating the actual processing and debugging of the cutting mechanism.

2、本实用新型中,通过在原先的切割片上一体设置了打磨片、内螺筒和紧固旋钮,打磨片通过内螺筒和紧固旋钮可固定在切割片的左侧,当切割片切割铝合金方管过程中,切割片会预先接触到方管对方管进行切割处理,随后打磨片便会接触到铝合金方管的切口位置,打磨片对切口进行打磨处理,这种结构可将切割过程中的铝合金方管进行同步的打磨处理,能够有效去除铝合金方管切割位置处的毛刺,从而提升了铝合金方管切割后的成品质量。2. In the utility model, a grinding disc, an inner screw barrel and a fastening knob are integrally arranged on the original cutting disc, and the grinding disc can be fixed to the left side of the cutting disc through the inner screw barrel and the fastening knob. When the cutting disc cuts the aluminum alloy square tube, the cutting disc will contact the square tube to cut the square tube in advance, and then the grinding disc will contact the incision position of the aluminum alloy square tube, and the grinding disc will grind the incision. This structure can synchronously grind the aluminum alloy square tube in the cutting process, and can effectively remove burrs at the cutting position of the aluminum alloy square tube, thereby improving the quality of the finished product after the aluminum alloy square tube is cut.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为本实用新型提出的一种多功能铝合金材料自动生产线用切割机构的结构示意简图;FIG1 is a schematic structural diagram of a cutting mechanism for a multifunctional aluminum alloy material automatic production line proposed by the present invention;

图2为本实用新型的立体左前视示意图;FIG2 is a perspective left front view of the present invention;

图3为本实用新型中切割片和打磨片的立体拆解示意图;FIG3 is a three-dimensional disassembly diagram of the cutting disc and the grinding disc in the utility model;

图4为现有技术中铝合金材料自动生产线用切割机构的结构示意图。FIG. 4 is a schematic structural diagram of a cutting mechanism for an automatic production line of aluminum alloy materials in the prior art.

图例说明:Legend:

1、电动输送台;101、机架;102、升降滑架;103、导向滑套;2、第一电动气缸;201、升降滑板;3、驱动电机;301、切割片;302、贯通孔;4、第二电动气缸;5、三角架;501、导向柱;502、上扣槽;6、橡胶扣片;7、打磨片;701、内螺筒;702、紧固旋钮。1. Electric conveyor platform; 101. Frame; 102. Lifting slide; 103. Guide sleeve; 2. First electric cylinder; 201. Lifting slide; 3. Driving motor; 301. Cutting disc; 302. Through hole; 4. Second electric cylinder; 5. Tripod; 501. Guide column; 502. Upper buckle groove; 6. Rubber buckle; 7. Grinding disc; 701. Inner screw barrel; 702. Tightening knob.

具体实施方式DETAILED DESCRIPTION

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

请参阅图1-4,本实用新型提供一种技术方案:一种多功能铝合金材料自动生产线用切割机构,包括电动输送台1、安装在电动输送台1上端的机架101、安装在机架101下端右侧的升降滑架102、活动安装在升降滑架102内侧的升降滑板201、安装在升降滑板201下端的驱动电机3、安装在驱动电机3左端的切割片301和安装在机架101上端右侧且与升降滑板201相连接的第一电动气缸2,机架101的上端左侧设置有用于铝合金管材切割过程中竖向辅助支撑固定的限位机构。Please refer to Figures 1-4. The utility model provides a technical solution: a cutting mechanism for a multifunctional aluminum alloy material automatic production line, including an electric conveying platform 1, a frame 101 installed at the upper end of the electric conveying platform 1, a lifting slide 102 installed on the right side of the lower end of the frame 101, a lifting slide 201 movably installed on the inner side of the lifting slide 102, a driving motor 3 installed at the lower end of the lifting slide 201, a cutting blade 301 installed at the left end of the driving motor 3 and a first electric cylinder 2 installed on the right side of the upper end of the frame 101 and connected to the lifting slide 201. A limiting mechanism for vertical auxiliary support and fixation during the cutting process of the aluminum alloy pipe is provided on the left side of the upper end of the frame 101.

具体的,如图1-3所示,限位机构包括安装在机架101上端左侧的第二电动气缸4、安装在第二电动气缸4下端的三角架5和设置在机架101和三角架5之间的导向部,其中导向部包括对称固定在三角架5的上端且贯穿机架101的两个导向柱501和安装在机架101上且位于导向柱501的外侧的导向滑套103,导向柱501和导向滑套103的设置,提升了三角架5竖向滑动调整以及限位支撑的稳定性。Specifically, as shown in Figures 1-3, the limiting mechanism includes a second electric cylinder 4 installed on the left side of the upper end of the frame 101, a tripod 5 installed at the lower end of the second electric cylinder 4, and a guide portion arranged between the frame 101 and the tripod 5, wherein the guide portion includes two guide columns 501 symmetrically fixed on the upper end of the tripod 5 and passing through the frame 101, and a guide sleeve 103 installed on the frame 101 and located on the outside of the guide column 501. The arrangement of the guide column 501 and the guide sleeve 103 improves the stability of the vertical sliding adjustment and the limiting support of the tripod 5.

三角架5下端开设有上扣槽502,上扣槽502的外侧的安装有橡胶扣片6,一方面,可避免三角架5刚性接触到铝合金方管的外壁,防止对铝合金方管限位支撑过程中的划伤以及夹伤问题的发生,另一方面,提升了铝合金方管与三角架5之间接触的摩擦力。An upper buckle groove 502 is provided at the lower end of the tripod 5, and a rubber buckle piece 6 is installed on the outer side of the upper buckle groove 502. On the one hand, it can prevent the tripod 5 from rigidly contacting the outer wall of the aluminum alloy square tube, thereby preventing scratches and pinching problems during the limiting support process of the aluminum alloy square tube. On the other hand, it improves the contact friction between the aluminum alloy square tube and the tripod 5.

具体的,如图1-3所示,切割片301的左端设置有用于铝合金管材切割过程中切口打磨操作的打磨部,打磨部包括设置在切割片301左端且与切割片301相贴合的打磨片7、等角度固定在打磨片7右端且横向贯穿切割片301的内螺筒701、开设在切割片301上且与内螺筒701相对应的贯通孔302和通过螺纹旋合安装在内螺筒701右端且与切割片301右侧相贴合的紧固旋钮702,打磨片7上的内螺筒701对准并插入到切割片301上的贯通孔302时,便可将打磨片7贴合到切割片301的左侧,将紧固旋钮702旋入到内螺筒701上后,打磨片7便会稳定固定在切割片301左端。Specifically, as shown in Figures 1-3, the left end of the cutting disc 301 is provided with a grinding part for the incision grinding operation during the cutting process of the aluminum alloy pipe. The grinding part includes a grinding disc 7 arranged at the left end of the cutting disc 301 and fitted with the cutting disc 301, an inner screw barrel 701 fixed at an equal angle to the right end of the grinding disc 7 and horizontally passing through the cutting disc 301, a through hole 302 opened on the cutting disc 301 and corresponding to the inner screw barrel 701, and a fastening knob 702 installed on the right end of the inner screw barrel 701 by threaded engagement and fitted with the right side of the cutting disc 301. When the inner screw barrel 701 on the grinding disc 7 is aligned with and inserted into the through hole 302 on the cutting disc 301, the grinding disc 7 can be fitted to the left side of the cutting disc 301. After the fastening knob 702 is screwed into the inner screw barrel 701, the grinding disc 7 will be stably fixed on the left end of the cutting disc 301.

工作原理:使用时,将切割机构通过紧固件安装固定到铝合金材料自动生产线的切割工位上,再将切割机构的电路连接自动生产线的控制终端,便完成了切割机构的组装操作,实际切割加工过程中,待切割的铝合金方管可通过电动输送台1运动到机架101的正下方,第二电动气缸4向外延伸时,便可带动三角架5整体向下运动,当三角架5下方的橡胶扣片6接触并挤压到铝合金方管的外壁时,便可将铝合金方管进行切割前的限位支撑处理,此时铝合金方管便会稳定处于电动输送台1的中部,当第一电动气缸2向外延伸时,升降滑板201便会在升降滑架102内向下滑动,此时驱动电机3整体便会向下运动,驱动电机3便可带动切割片301高速转动,从而电动输送台1上的铝合金方管进行切断处理,同时切割片301上的打磨片7便会对铝合金方管的切口处进行打磨处理,从而去除切割过程中所产生的毛刺,切割处理后的铝合金方管便可通过电动输送台1的输送作用下,进入到下一个工位上进行后续的加工操作。Working principle: When in use, the cutting mechanism is fixed to the cutting station of the automatic production line of aluminum alloy materials through fasteners, and then the circuit of the cutting mechanism is connected to the control terminal of the automatic production line to complete the assembly operation of the cutting mechanism. During the actual cutting process, the aluminum alloy square tube to be cut can be moved to the bottom of the frame 101 through the electric conveyor 1. When the second electric cylinder 4 extends outward, it can drive the tripod 5 to move downward as a whole. When the rubber buckle 6 under the tripod 5 contacts and squeezes the outer wall of the aluminum alloy square tube, the aluminum alloy square tube can be supported before cutting. At this time, the aluminum alloy square tube will It is stably located in the middle of the electric conveyor platform 1. When the first electric cylinder 2 extends outward, the lifting slide 201 will slide downward in the lifting slide 102. At this time, the driving motor 3 will move downward as a whole. The driving motor 3 can drive the cutting blade 301 to rotate at high speed, so that the aluminum alloy square tube on the electric conveyor platform 1 is cut off. At the same time, the grinding blade 7 on the cutting blade 301 will grind the incision of the aluminum alloy square tube, so as to remove the burrs generated in the cutting process. The aluminum alloy square tube after cutting can enter the next workstation for subsequent processing operations under the conveying action of the electric conveyor platform 1.

以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent substitutions or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims (6)

1. The utility model provides a cutting mechanism for multifunctional aluminum alloy material automatic production line, including electric conveying platform (1), install frame (101) in electric conveying platform (1) upper end, install lift balladeur train (102) on frame (101) lower extreme right side, movable mounting is at lift balladeur train (102) inboard lift slide (201), install driving motor (3) at lift slide (201) lower extreme, install cutting piece (301) in driving motor (3) left end and install at frame (101) upper end right side and be connected with first electronic cylinder (2) of lift slide (201), its characterized in that, the upper end left side of frame (101) is provided with the stop gear who is arranged in the vertical auxiliary stay of aluminum alloy tubular product cutting in-process fixed.
2. The cutting mechanism for the multifunctional aluminum alloy material automatic production line according to claim 1, wherein the limiting mechanism comprises a second electric cylinder (4) arranged on the left side of the upper end of the frame (101), a tripod (5) arranged at the lower end of the second electric cylinder (4) and a guide part arranged between the frame (101) and the tripod (5).
3. The cutting mechanism for the multifunctional aluminum alloy material automatic production line according to claim 2, wherein an upper buckling groove (502) is formed in the lower end of the tripod (5), and a rubber buckling piece (6) is arranged on the outer side of the upper buckling groove (502).
4. The cutting mechanism for the automatic production line of the multifunctional aluminum alloy materials according to claim 2, wherein the guiding part comprises two guiding posts (501) symmetrically fixed at the upper end of the tripod (5) and penetrating through the stand (101) and a guiding sliding sleeve (103) installed on the stand (101) and positioned at the outer side of the guiding posts (501).
5. The cutting mechanism for the multifunctional aluminum alloy material automatic production line according to claim 1, wherein a grinding part for a notch grinding operation in the aluminum alloy pipe cutting process is arranged at the left end of the cutting piece (301).
6. The cutting mechanism for the automatic production line of the multifunctional aluminum alloy material according to claim 5, wherein the polishing part comprises a polishing sheet (7) arranged at the left end of the cutting sheet (301) and attached to the cutting sheet (301), an inner screw cylinder (701) fixed at the right end of the polishing sheet (7) at equal angles and transversely penetrating through the cutting sheet (301), a through hole (302) formed in the cutting sheet (301) and corresponding to the inner screw cylinder (701), and a fastening knob (702) mounted at the right end of the inner screw cylinder (701) in a screwing manner and attached to the right side of the cutting sheet (301).
CN202323641201.3U 2023-12-29 2023-12-29 A multifunctional cutting mechanism for an automatic production line of aluminum alloy materials Active CN221791717U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202323641201.3U CN221791717U (en) 2023-12-29 2023-12-29 A multifunctional cutting mechanism for an automatic production line of aluminum alloy materials

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202323641201.3U CN221791717U (en) 2023-12-29 2023-12-29 A multifunctional cutting mechanism for an automatic production line of aluminum alloy materials

Publications (1)

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CN221791717U true CN221791717U (en) 2024-10-01

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Country Link
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