CN221790446U - Chemical barrel cleaning device - Google Patents
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- CN221790446U CN221790446U CN202323205635.9U CN202323205635U CN221790446U CN 221790446 U CN221790446 U CN 221790446U CN 202323205635 U CN202323205635 U CN 202323205635U CN 221790446 U CN221790446 U CN 221790446U
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- 239000000126 substance Substances 0.000 title claims abstract description 51
- 238000004140 cleaning Methods 0.000 title claims abstract description 32
- 230000000903 blocking effect Effects 0.000 claims description 13
- 238000005096 rolling process Methods 0.000 abstract 3
- 238000010586 diagram Methods 0.000 description 4
- 239000012530 fluid Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
Description
技术领域Technical Field
本实用新型涉及化工桶清洗技术领域,具体为一种化工桶清洗装置。The utility model relates to the technical field of chemical barrel cleaning, in particular to a chemical barrel cleaning device.
背景技术Background Art
化工桶是化工设备中最为基础且应用广泛的一种,化工桶在使用一段时间后会在桶内壁聚集残留物,而残留物的淤积会严重影响化学反应的效果,直接导致化工成品质量的下降,因此,在化学工业生产中需要对化工桶进行频繁的清洗。Chemical barrels are the most basic and widely used type of chemical equipment. After a period of use, residues will accumulate on the inner wall of the chemical barrel. The accumulation of residues will seriously affect the effect of chemical reactions and directly lead to a decrease in the quality of chemical products. Therefore, chemical barrels need to be cleaned frequently in chemical industry production.
现有的清洗方式是以人工清洗为主,另外仅有小量清洗装置应用于化工桶清洗,由于化工桶聚集的残留物以及清洗用到的清洗液具有相关的化学性,如清洗人员防护措施不佳,则会对清洗人员的健康造成危害,而应用现有的清洗装置对化工桶清洗时,会出现清洗液用量较至、回收不彻底、清洗效果不佳等问题,不仅造成清洗液的浪费,使得生产成本增加,而且未能彻底洗净的化工桶在化学工业生产中会影响到化工成品的质量。The existing cleaning method is mainly manual cleaning, and only a small number of cleaning devices are used for cleaning chemical barrels. Since the residues accumulated in the chemical barrels and the cleaning fluid used for cleaning have related chemical properties, if the cleaning personnel do not take good protective measures, it will cause harm to the health of the cleaning personnel. When the existing cleaning devices are used to clean chemical barrels, there will be problems such as large amount of cleaning fluid, incomplete recovery, and poor cleaning effect. Not only will it cause waste of cleaning fluid and increase production costs, but chemical barrels that are not thoroughly cleaned will affect the quality of chemical products in chemical industry production.
实用新型内容Utility Model Content
(一)解决的技术问题1. Technical issues to be resolved
针对现有技术的不足,本实用新型提供了一种化工桶清洗装置,解决了上述背景技术中提到的问题。In view of the deficiencies in the prior art, the utility model provides a chemical barrel cleaning device, which solves the problems mentioned in the above background technology.
(二)技术方案(II) Technical solution
为实现以上目的,本实用新型通过以下技术方案予以实现:一种化工桶清洗装置,包括圆盖,所述圆盖左端内部开设有缺口,圆盖前端位于缺口内部固定连接有连接杆,连接杆前端转动连接有卡块,卡块右端设置有复位弹簧,圆盖轴心处转动连接有输出轴,输出轴上端固定连接有伺服电机A,输出轴下端内部开设有圆孔,输出轴内部位于圆孔下端开设有方孔,输出轴内部位于圆孔内部设置有转动轴,转动轴上端固定连接有方块,转动轴下端位于输出轴下方固定连接有转动盘,转动轴外表面位于转动盘下方设置有阻挡板,转动轴下端固定连接有连接块,连接块下端共固定连接有四个固定杆,固定杆外表面转动连接有刮刀,圆盖后端内部设置有移动杆,移动杆下端固定连接有移动板A,移动杆下端位于移动板A下端固定连接有移动板B,移动杆上端固定连接有齿轮条,齿轮条右端啮合有动力齿轮,动力齿轮后端固定连接有动力轴,动力轴后端固定连接有伺服电机B。To achieve the above purpose, the utility model is implemented through the following technical solutions: a chemical barrel cleaning device, including a round cover, a notch is opened inside the left end of the round cover, a connecting rod is fixedly connected to the front end of the round cover inside the notch, a clamping block is rotatably connected to the front end of the connecting rod, a reset spring is arranged at the right end of the clamping block, an output shaft is rotatably connected to the axis of the round cover, a servo motor A is fixedly connected to the upper end of the output shaft, a round hole is opened inside the lower end of the output shaft, a square hole is opened inside the output shaft at the lower end of the round hole, a rotating shaft is arranged inside the output shaft inside the round hole, a square block is fixedly connected to the upper end of the rotating shaft, and a rotating shaft is rotated. The lower end of the shaft is located below the output shaft and is fixedly connected to a rotating disk, a blocking plate is provided on the outer surface of the rotating shaft below the rotating disk, a connecting block is fixedly connected to the lower end of the rotating shaft, four fixed rods are fixedly connected to the lower end of the connecting block, a scraper is rotatably connected to the outer surface of the fixed rod, a moving rod is provided inside the rear end of the round cover, a moving plate A is fixedly connected to the lower end of the moving rod, a moving plate B is fixedly connected to the lower end of the moving plate A, a gear bar is fixedly connected to the upper end of the moving rod, a power gear is meshed at the right end of the gear bar, a power shaft is fixedly connected to the rear end of the power gear, and a servo motor B is fixedly connected to the rear end of the power shaft.
优选的,所述卡块、复位弹簧位于缺口内部,圆盖上表面设置有与伺服电机A组成固定连接的支架。Preferably, the block and the return spring are located inside the notch, and a bracket fixedly connected to the servo motor A is provided on the upper surface of the round cover.
优选的,所述转动轴位于输出轴下方,方块位于方孔内部,方块与方孔组成滑动连接。Preferably, the rotating shaft is located below the output shaft, the block is located inside the square hole, and the block and the square hole form a sliding connection.
优选的,所述转动轴贯穿阻挡板,阻挡板上端设置有与输出轴组成固定连接的支撑架。Preferably, the rotating shaft passes through the blocking plate, and a support frame fixedly connected to the output shaft is provided on the upper end of the blocking plate.
优选的,所述移动杆贯穿圆盖,转动盘位于移动板A与移动板B之间。Preferably, the moving rod passes through the round cover, and the rotating disk is located between the moving plate A and the moving plate B.
优选的,所述输出轴贯穿圆盖,圆盖上表面设置有与动力轴组成转动连接的支杆。Preferably, the output shaft passes through the circular cover, and a support rod rotatably connected to the power shaft is provided on the upper surface of the circular cover.
(三)有益效果(III) Beneficial effects
本实用新型提供了一种化工桶清洗装置。具备以下有益效果:The utility model provides a chemical barrel cleaning device, which has the following beneficial effects:
1、该化工桶清洗装置在使用时,伺服电机B带动动力轴反转,动力轴带动动力齿轮转动,动力齿轮带动齿轮条向下移动,齿轮条带动移动杆移动,移动杆带动移动板A移动,移动板A与转动盘接触,移动板A带动转动盘向下移动,转动盘带动转动轴移动,转动轴带动方块移动,方块与方孔接触,刮刀与化工桶底部接触,此时伺服电机A带动输出轴转动,输出轴带动方块转动,方块带动转动轴转动,转动轴带动连接块转动,连接块带动固定杆转动,固定杆带动刮刀转动,从而刮刀对化工桶底部进行清理,解决了现有装置无法对化工桶底部进行清理的问题,具有省时省力的优点。1. When the chemical barrel cleaning device is in use, the servo motor B drives the power shaft to reverse, the power shaft drives the power gear to rotate, the power gear drives the gear bar to move downward, the gear bar drives the moving rod to move, the moving rod drives the moving plate A to move, the moving plate A contacts the rotating disk, the moving plate A drives the rotating disk to move downward, the rotating disk drives the rotating shaft to move, the rotating shaft drives the block to move, the block contacts the square hole, and the scraper contacts the bottom of the chemical barrel. At this time, the servo motor A drives the output shaft to rotate, the output shaft drives the block to rotate, the block drives the rotating shaft to rotate, the rotating shaft drives the connecting block to rotate, the connecting block drives the fixed rod to rotate, and the fixed rod drives the scraper to rotate, so that the scraper cleans the bottom of the chemical barrel, which solves the problem that the existing device cannot clean the bottom of the chemical barrel, and has the advantages of saving time and labor.
2、该化工桶清洗装置在使用时,然后将装置放置到化工桶中,卡块与化工桶口边缘接触,在复位弹簧得作用下,卡块对装置进行限位,解决了现有装置无法对装置进行限位的问题,具有可对装置进行限位的优点。2. When the chemical barrel cleaning device is in use, the device is placed in the chemical barrel, and the clamping block contacts the edge of the chemical barrel mouth. Under the action of the reset spring, the clamping block limits the device, which solves the problem that the existing device cannot limit the device, and has the advantage of being able to limit the device.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型结构正三轴测图;Figure 1 is a three-axis measurement of the structure of the utility model;
图2为本实用新型结构复位弹簧示意图;Figure 2 is a schematic diagram of a structural return spring of the utility model;
图3为本实用新型结构移动板B示意图;FIG3 is a schematic diagram of a movable plate B of the utility model structure;
图4为本实用新型结构连接块示意图;Figure 4 is a schematic diagram of a structural connection block of the utility model;
图5为本实用新型结构方孔示意图。FIG. 5 is a schematic diagram of a square hole structure of the utility model.
其中,1圆盖、2缺口、3连接杆、4卡块、5复位弹簧、6输出轴、7伺服电机A、8圆孔、9方孔、10方块、11转动盘、12阻挡板、13连接块、14固定杆、15刮刀、16移动杆、17移动板A、18移动板B、19齿轮条、20动力齿轮、21动力轴、22伺服电机B、23转动轴。Among them, 1 is a round cover, 2 a notch, 3 a connecting rod, 4 a block, 5 a return spring, 6 an output shaft, 7 a servo motor A, 8 a round hole, 9 a square hole, 10 a square, 11 a rotating disk, 12 a blocking plate, 13 a connecting block, 14 a fixed rod, 15 a scraper, 16 a moving rod, 17 a moving plate A, 18 a moving plate B, 19 a gear bar, 20 a power gear, 21 a power shaft, 22 a servo motor B, and 23 a rotating shaft.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
本实用新型实施例提供一种化工桶清洗装置,如图1-5所示,包括圆盖1,所述圆盖1左端内部开设有缺口2,卡块4、复位弹簧5位于缺口2内部,圆盖1上表面设置有与伺服电机A7组成固定连接的支架,支架的作用是对伺服电机A7起支撑作用,圆盖1前端位于缺口2内部固定连接有连接杆3,连接杆3前端转动连接有卡块4,然后将装置放置到化工桶中,卡块4与化工桶口边缘接触,在复位弹簧5的作用下,卡块4对装置进行限位,卡块4右端设置有复位弹簧5,圆盖1轴心处转动连接有输出轴6,转动轴23位于输出轴6下方,方块10位于方孔9内部,方块10与方孔9组成滑动连接,方块10可在方孔9内部滑动,输出轴6上端固定连接有伺服电机A7,输出轴6下端内部开设有圆孔8,输出轴6内部位于圆孔8下端开设有方孔9,输出轴6内部位于圆孔8内部设置有转动轴23,转动轴23上端固定连接有方块10,转动轴23下端位于输出轴6下方固定连接有转动盘11,转动轴23外表面位于转动盘11下方设置有阻挡板12,转动轴23贯穿阻挡板12,阻挡板12上端设置有与输出轴6组成固定连接的支撑架,支撑架的作用是对阻挡板12起支撑作用,转动轴23下端固定连接有连接块13,连接块13下端共固定连接有四个固定杆14,固定杆14外表面转动连接有刮刀15,当化工桶需要清理时,伺服电机B22带动动力轴21反转,动力轴21带动动力齿轮20转动,动力齿轮20带动齿轮条19向上移动,齿轮条19带动移动杆16移动,移动杆16带动移动板B18移动,移动板B18与转动盘11接触,移动板B18带动转动盘11移动,转动盘11带动转动轴23移动,转动轴23带动方块10移动,此时方块10不与方孔9接触,转动轴23带动连接块13移动,连接块13带动固定杆14移动,固定杆14带动刮刀15移动,刮刀15在阻挡板12的作用下,刮刀15进行收纳,圆盖1后端内部设置有移动杆16,移动杆16贯穿圆盖1,转动盘11位于移动板A17与移动板B18之间,移动板A17与移动板B18可带动转动盘11移动,移动杆16下端固定连接有移动板A17,移动杆16下端位于移动板A17下端固定连接有移动板B18,移动杆16上端固定连接有齿轮条19,齿轮条19右端啮合有动力齿轮20,动力齿轮20后端固定连接有动力轴21,输出轴6贯穿圆盖1,圆盖1上表面设置有与动力轴21组成转动连接的支杆,支杆的作用是对动力轴21起支撑作用,动力轴21后端固定连接有伺服电机B22,伺服电机B22带动动力轴21反转,动力轴21带动动力齿轮20转动,动力齿轮20带动齿轮条19向下移动,齿轮条19带动移动杆16移动,移动杆16带动移动板A17移动,移动板A17与转动盘11接触,移动板A17带动转动盘11向下移动,转动盘11带动转动轴23移动,转动轴23带动方块10移动,方块10与方孔9接触,刮刀15与化工桶底部接触,此时伺服电机A7带动输出轴6转动,输出轴6带动方块10转动,方块10带动转动轴23转动,转动轴23带动连接块13转动,连接块13带动固定杆14转动,固定杆14带动刮刀15转动,从而刮刀15对化工桶底部进行清理。The utility model embodiment provides a chemical barrel cleaning device, as shown in Figures 1-5, including a round cover 1, a notch 2 is opened inside the left end of the round cover 1, a block 4 and a reset spring 5 are located inside the notch 2, a bracket fixedly connected to the servo motor A7 is arranged on the upper surface of the round cover 1, and the bracket supports the servo motor A7, the front end of the round cover 1 is located inside the notch 2 and is fixedly connected to a connecting rod 3, the front end of the connecting rod 3 is rotatably connected to the block 4, and then the device is placed in the chemical barrel, the block 4 contacts the edge of the chemical barrel mouth, under the action of the reset spring 5, the block 4 limits the device, and the right end of the block 4 is provided with a reset spring 5, the output shaft 6 is rotatably connected at the axis of the round cover 1, the rotating shaft 23 is located below the output shaft 6, the block 10 is located inside the square hole 9, the block 10 and the square hole 9 are slidably connected, the block 10 can slide inside the square hole 9, the upper end of the output shaft 6 is fixedly connected to the servo motor A7, the lower end of the output shaft 6 is opened inside the circular hole 8, the output shaft 6 is located inside the circular hole A square hole 9 is provided at the lower end of the hole 8, a rotating shaft 23 is arranged inside the circular hole 8 inside the output shaft 6, a square block 10 is fixedly connected to the upper end of the rotating shaft 23, a rotating disk 11 is fixedly connected to the lower end of the rotating shaft 23 below the output shaft 6, a blocking plate 12 is arranged on the outer surface of the rotating shaft 23 below the rotating disk 11, the rotating shaft 23 penetrates the blocking plate 12, a support frame fixedly connected to the output shaft 6 is arranged on the upper end of the blocking plate 12, the function of the support frame is to support the blocking plate 12, a connecting block 13 is fixedly connected to the lower end of the rotating shaft 23, four fixed rods 14 are fixedly connected to the lower end of the connecting block 13, a scraper 15 is rotatably connected to the outer surface of the fixed rod 14, when the chemical barrel needs to be cleaned, the servo motor B22 drives the power shaft 21 to reverse, the power shaft 21 drives the power gear 20 to rotate, the power gear 20 drives the gear bar 19 to move upward, the gear bar 19 drives the moving rod 16 to move, the moving rod 16 drives the moving plate B18 to move, and the moving plate B18 contacts the rotating disk 11, The movable plate B18 drives the rotating disk 11 to move, the rotating disk 11 drives the rotating shaft 23 to move, the rotating shaft 23 drives the block 10 to move, at this time the block 10 is not in contact with the square hole 9, the rotating shaft 23 drives the connecting block 13 to move, the connecting block 13 drives the fixing rod 14 to move, the fixing rod 14 drives the scraper 15 to move, the scraper 15 is stored under the action of the blocking plate 12, the inner part of the rear end of the round cover 1 is provided with a moving rod 16, the moving rod 16 penetrates the round cover 1, the rotating disk 11 is located at the moving plate 18, the rotating plate ... The movable plate A17 and the movable plate B18 are between the movable plate A17 and the movable plate B18, and the movable plate A17 and the movable plate B18 can drive the rotating disk 11 to move. The lower end of the movable rod 16 is fixedly connected to the movable plate A17, and the lower end of the movable rod 16 is located at the lower end of the movable plate A17 and is fixedly connected to the movable plate B18. The upper end of the movable rod 16 is fixedly connected to a gear bar 19, and the right end of the gear bar 19 is meshed with a power gear 20. The rear end of the power gear 20 is fixedly connected to a power shaft 21. The output shaft 6 passes through the circular cover 1, and the upper surface of the circular cover 1 is provided with a gear bar 19 that is connected to the movable plate A17. The power shaft 21 forms a rotatably connected support rod, and the function of the support rod is to support the power shaft 21. The rear end of the power shaft 21 is fixedly connected with a servo motor B22. The servo motor B22 drives the power shaft 21 to reverse, and the power shaft 21 drives the power gear 20 to rotate. The power gear 20 drives the gear bar 19 to move downward, and the gear bar 19 drives the moving rod 16 to move. The moving rod 16 drives the moving plate A17 to move. The moving plate A17 contacts the rotating disk 11. The moving plate A17 drives the rotating disk 11 to move downward. The rotating disk 11 drives the rotating shaft 23 to move. The rotating shaft 23 drives the block 10 to move. The block 10 contacts the square hole 9, and the scraper 15 contacts the bottom of the chemical barrel. At this time, the servo motor A7 drives the output shaft 6 to rotate, the output shaft 6 drives the block 10 to rotate, the block 10 drives the rotating shaft 23 to rotate, the rotating shaft 23 drives the connecting block 13 to rotate, the connecting block 13 drives the fixed rod 14 to rotate, and the fixed rod 14 drives the scraper 15 to rotate, so that the scraper 15 cleans the bottom of the chemical barrel.
工作原理:Working principle:
该化工桶清洗装置在使用时,当化工桶需要清理时,伺服电机B22带动动力轴21反转,动力轴21带动动力齿轮20转动,动力齿轮20带动齿轮条19向上移动,齿轮条19带动移动杆16移动,移动杆16带动移动板B18移动,移动板B18与转动盘11接触,移动板B18带动转动盘11移动,转动盘11带动转动轴23移动,转动轴23带动方块10移动,此时方块10不与方孔9接触,转动轴23带动连接块13移动,连接块13带动固定杆14移动,固定杆14带动刮刀15移动,刮刀15在阻挡板12的作用下,刮刀15进行收纳,然后将装置放置到化工桶中,卡块4与化工桶口边缘接触,在复位弹簧5的作用下,卡块4对装置进行限位,伺服电机B22带动动力轴21反转,动力轴21带动动力齿轮20转动,动力齿轮20带动齿轮条19向下移动,齿轮条19带动移动杆16移动,移动杆16带动移动板A17移动,移动板A17与转动盘11接触,移动板A17带动转动盘11向下移动,转动盘11带动转动轴23移动,转动轴23带动方块10移动,方块10与方孔9接触,刮刀15与化工桶底部接触,此时伺服电机A7带动输出轴6转动,输出轴6带动方块10转动,方块10带动转动轴23转动,转动轴23带动连接块13转动,连接块13带动固定杆14转动,固定杆14带动刮刀15转动,从而刮刀15对化工桶底部进行清理。When the chemical barrel cleaning device is in use, when the chemical barrel needs to be cleaned, the servo motor B22 drives the power shaft 21 to reverse, the power shaft 21 drives the power gear 20 to rotate, the power gear 20 drives the gear bar 19 to move upward, the gear bar 19 drives the moving rod 16 to move, the moving rod 16 drives the moving plate B18 to move, the moving plate B18 contacts the rotating disk 11, the moving plate B18 drives the rotating disk 11 to move, the rotating disk 11 drives the rotating shaft 23 to move, the rotating shaft 23 drives the block 10 to move, at this time the block 10 does not contact the square hole 9, the rotating shaft 23 drives the connecting block 13 to move, the connecting block 13 drives the fixed rod 14 to move, the fixed rod 14 drives the scraper 15 to move, the scraper 15 is stored under the action of the blocking plate 12, and then the device is placed in the chemical barrel, the block 4 contacts the edge of the chemical barrel mouth, under the action of the reset spring 5, The block 4 limits the device, the servo motor B22 drives the power shaft 21 to reverse, the power shaft 21 drives the power gear 20 to rotate, the power gear 20 drives the gear bar 19 to move downward, the gear bar 19 drives the moving rod 16 to move, the moving rod 16 drives the moving plate A17 to move, the moving plate A17 contacts the rotating disk 11, the moving plate A17 drives the rotating disk 11 to move downward, the rotating disk 11 drives the rotating shaft 23 to move, the rotating shaft 23 drives the block 10 to move, the block 10 contacts the square hole 9, the scraper 15 contacts the bottom of the chemical barrel, at this time, the servo motor A7 drives the output shaft 6 to rotate, the output shaft 6 drives the block 10 to rotate, the block 10 drives the rotating shaft 23 to rotate, the rotating shaft 23 drives the connecting block 13 to rotate, the connecting block 13 drives the fixed rod 14 to rotate, the fixed rod 14 drives the scraper 15 to rotate, so that the scraper 15 cleans the bottom of the chemical barrel.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims (6)
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