CN221790371U - Ultrasonic cleaning equipment for automobile parts - Google Patents
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- 238000004506 ultrasonic cleaning Methods 0.000 title claims abstract description 21
- 238000004140 cleaning Methods 0.000 claims abstract description 127
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 65
- 238000010438 heat treatment Methods 0.000 claims description 30
- 229910000881 Cu alloy Inorganic materials 0.000 claims description 3
- 238000005406 washing Methods 0.000 claims description 2
- 239000000956 alloy Substances 0.000 claims 1
- 239000007788 liquid Substances 0.000 description 14
- 238000010586 diagram Methods 0.000 description 5
- 230000009286 beneficial effect Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 238000001035 drying Methods 0.000 description 3
- 239000010865 sewage Substances 0.000 description 3
- 239000007921 spray Substances 0.000 description 3
- 238000004364 calculation method Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000005855 radiation Effects 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 238000007605 air drying Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007602 hot air drying Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000002604 ultrasonography Methods 0.000 description 1
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Abstract
Description
技术领域Technical Field
本实用新型涉及超声波清洗设备相关技术领域，具体为一种汽车零部件超声波清洗设备。The utility model relates to the technical field related to ultrasonic cleaning equipment, in particular to ultrasonic cleaning equipment for automobile parts.
背景技术Background Art
汽车零部件是构成汽车整体的各个单元及服务于汽车的一种产品，汽车零部件的种类繁多，随着人们生活水平的提高，人们对汽车的消费也越来越多，汽车零部件制造厂也在飞速地发展，由于汽车零部件在生产制造过程中容易受到污染，因此在装配前需要进行清洁。Auto parts are the various units that make up the whole car and are a kind of product that serves the car. There are many kinds of auto parts. With the improvement of people's living standards, people's consumption of cars is increasing, and auto parts manufacturers are also developing rapidly. Since auto parts are easily contaminated during the production process, they need to be cleaned before assembly.
汽车零部件的清洁流程一般包括上料、喷淋冲洗、超声波清洗、吹干、喷淋漂洗、吹干、转弯输送、压缩空气吹干、热风烘干、冷却、喷雾涂油、风切吹干等，以超声波清洗机为例，超声波清洗是汽车零部件清洁中较为靠前的工序，主要是利用超声波在液体中的空化作用，加速和直接进流直接、间接地分散污垢层，乳化剥离，达到对汽车零部件清洗的目的，汽车零部件在清洗时需要放在清洗篮中，清洁后需要人工手动取出并沥干水体，费时费力。The cleaning process of auto parts generally includes loading, spray washing, ultrasonic cleaning, drying, spray rinsing, drying, turning conveying, compressed air drying, hot air drying, cooling, spray oiling, wind cutting drying, etc. Taking ultrasonic cleaning machine as an example, ultrasonic cleaning is a relatively advanced process in the cleaning of auto parts. It mainly utilizes the cavitation effect of ultrasonic waves in the liquid to accelerate and directly flow into the flow to directly and indirectly disperse the dirt layer and emulsify and peel off to achieve the purpose of cleaning auto parts. Auto parts need to be placed in a cleaning basket during cleaning and need to be manually taken out and drained after cleaning, which is time-consuming and labor-intensive.
实用新型内容Utility Model Content
本实用新型的目的在于提供一种汽车零部件超声波清洗设备，以解决上述背景技术中提出的的问题。The utility model aims to provide an ultrasonic cleaning device for automobile parts to solve the problems raised in the above background technology.
为实现上述目的，本实用新型提供如下技术方案：一种汽车零部件超声波清洗设备，包括清洗机主体、清洗槽、超声波电源柜和超声波换能器，所述清洗机主体内部的中央位置处设置有清洗槽，且所述清洗槽的内部设置有清洗篮，所述清洗槽下方的清洗机主体内均匀设置有超声波换能器，且所述超声波换能器的顶端均与清洗槽的底端连接，所述清洗机主体的一侧设置有超声波电源柜，且所述超声波电源柜的输出端通过导线与超声波换能器电性连接，所述清洗槽内部的一侧通过支架设置有丝杆，且所述丝杆上套设有驱动块，所述驱动块的一端与清洗篮连接；所述清洗机主体的底端设置有水室，且所述水室顶部的一端通过第一水管与清洗槽的底部连接，所述第一水管上设置有第一水泵；所述清洗槽内部的一侧设置有导向杆，所述清洗篮的一侧通过导向套与导向杆滑动连接。To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an ultrasonic cleaning device for automobile parts, comprising a cleaning machine body, a cleaning tank, an ultrasonic power supply cabinet and an ultrasonic transducer, a cleaning tank is arranged at a central position inside the cleaning machine body, and a cleaning basket is arranged inside the cleaning tank, ultrasonic transducers are evenly arranged in the cleaning machine body below the cleaning tank, and the top ends of the ultrasonic transducers are all connected to the bottom end of the cleaning tank, an ultrasonic power supply cabinet is arranged on one side of the cleaning machine body, and the output end of the ultrasonic power supply cabinet is electrically connected to the ultrasonic transducer through a wire, a screw rod is arranged on one side of the cleaning tank through a bracket, and a driving block is sleeved on the screw rod, and one end of the driving block is connected to the cleaning basket; a water chamber is arranged at the bottom end of the cleaning machine body, and one end of the top of the water chamber is connected to the bottom of the cleaning tank through a first water pipe, and a first water pump is arranged on the first water pipe; a guide rod is arranged on one side of the cleaning tank, and one side of the cleaning basket is slidably connected to the guide rod through a guide sleeve.
优选的，所述清洗槽外侧的清洗机主体内设置有加热室，且所述加热室内部的底端设置有加热电阻。Preferably, a heating chamber is provided in the cleaning machine body outside the cleaning tank, and a heating resistor is provided at the bottom end of the heating chamber.
优选的，所述加热室内部的中央位置处均匀分布有导热框，且所述导热框之间均匀通过导热杆与加热电阻连接，所述导热框和导热杆均采用铜合金材质制成。Preferably, heat-conducting frames are evenly distributed at the central position inside the heating chamber, and the heat-conducting frames are evenly connected to the heating resistors through heat-conducting rods, and the heat-conducting frames and heat-conducting rods are both made of copper alloy.
优选的，所述支架的顶部固定有旋转驱动机构，且所述旋转驱动机构的输出端与丝杆连接。Preferably, a rotation drive mechanism is fixed to the top of the bracket, and an output end of the rotation drive mechanism is connected to the screw rod.
优选的，所述水室内部的底端设置有第二水泵，且所述第二水泵的输出端通过第二水管与清洗槽的顶部相连通。Preferably, a second water pump is provided at the bottom end of the water chamber, and an output end of the second water pump is connected to the top of the cleaning tank through a second water pipe.
优选的，所述水室内部的中央位置处设置有滤网，且所述滤网的两端均设置有滑轨，所述水室内部的两侧均开设有与滑轨相匹配的滑槽。Preferably, a filter screen is provided at a central position inside the water chamber, and slide rails are provided at both ends of the filter screen, and slide grooves matching the slide rails are provided on both sides of the water chamber.
与现有技术相比，本实用新型的有益效果是：Compared with the prior art, the beneficial effects of the utility model are:
(1)该汽车零部件超声波清洗设备通过安装有清洗机主体、支架、旋转驱动机构、丝杆、驱动块、清洗篮以及旋转驱动机构，汽车零部件放在清洗篮中，沉入清洗槽内进行超声波清洗，清洗结束后，通过旋转驱动机构带动丝杆旋转，使得驱动块沿丝杆上移，带动清洗篮移动至清洗槽外部并沥干水体，方便后续对汽车零部件的取出，省时省力。(1) The ultrasonic cleaning equipment for automobile parts is equipped with a cleaning machine body, a bracket, a rotary drive mechanism, a screw, a drive block, a cleaning basket and a rotary drive mechanism. The automobile parts are placed in the cleaning basket and sunk into the cleaning tank for ultrasonic cleaning. After the cleaning is completed, the screw is driven to rotate by the rotary drive mechanism, so that the drive block moves up along the screw, driving the cleaning basket to move to the outside of the cleaning tank and drain the water, which is convenient for the subsequent removal of the automobile parts, saving time and effort.
(2)该汽车零部件超声波清洗设备通过安装有加热室、加热电阻、导热框以及导热杆，加热室内的加热电阻通电后产生热量，热量通过导热杆均匀传递到导热框上，导热框设置有三组并设置于清洗槽的外壁上，利于将热量均匀传递至内部清洗液，加热清洗液可有效提高超声波的清洗效果，加快汽车零部件上污渍的剥离。(2) The ultrasonic cleaning equipment for automobile parts is equipped with a heating chamber, a heating resistor, a heat-conducting frame and a heat-conducting rod. The heating resistor in the heating chamber generates heat after being energized, and the heat is evenly transferred to the heat-conducting frame through the heat-conducting rod. The heat-conducting frame is provided in three groups and is arranged on the outer wall of the cleaning tank, which is conducive to evenly transferring heat to the internal cleaning liquid. Heating the cleaning liquid can effectively improve the ultrasonic cleaning effect and accelerate the removal of stains on automobile parts.
(3)该汽车零部件超声波清洗设备通过安装有水室、滤网、第一水管、第一水泵、第二水管以及第二水泵，清洗结束后可开启第一水泵，污水通过第一水管进入水室内，经过滤网过滤净化，之后通过第二水泵抽回至清洗槽中，可实现清洗液的循环利用，有利于节约水资源。(3) The automobile parts ultrasonic cleaning equipment is equipped with a water chamber, a filter, a first water pipe, a first water pump, a second water pipe and a second water pump. After the cleaning is completed, the first water pump can be turned on, and the sewage enters the water chamber through the first water pipe, is filtered and purified by the filter, and then is pumped back to the cleaning tank through the second water pump, so that the cleaning liquid can be recycled, which is beneficial to saving water resources.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型的正视剖面结构示意图。FIG1 is a schematic diagram of the front cross-sectional structure of the present utility model.
图2为本实用新型的图1中A处放大结构示意图。FIG. 2 is an enlarged structural schematic diagram of point A in FIG. 1 of the present invention.
图3为本实用新型的加热室俯视剖面结构示意图。FIG3 is a schematic diagram of a top cross-sectional structure of a heating chamber of the present invention.
图4为本实用新型的水室剖面结构示意图。FIG4 is a schematic diagram of the cross-sectional structure of the water chamber of the present invention.
图5为本实用新型的滤网俯视结构示意图。FIG. 5 is a schematic diagram of the filter screen structure from a top view of the present invention.
图中：1、清洗机主体；2、加热电阻；3、导热框；4、加热室；5、清洗篮；6、清洗槽；7、旋转驱动机构；8、支架；9、导热杆；10、超声波电源柜；11、水室；12、超声波换能器；13、驱动块；14、丝杆；15、滤网；16、第一水管；17、第一水泵；18、第二水泵；19、第二水管；20、滑轨。In the figure: 1. cleaning machine body; 2. heating resistor; 3. heat-conducting frame; 4. heating chamber; 5. cleaning basket; 6. cleaning tank; 7. rotating drive mechanism; 8. bracket; 9. heat-conducting rod; 10. ultrasonic power cabinet; 11. water chamber; 12. ultrasonic transducer; 13. driving block; 14. screw; 15. filter; 16. first water pipe; 17. first water pump; 18. second water pump; 19. second water pipe; 20. slide rail.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图，对本实用新型实施例中的技术方案进行清楚、完整地描述。基于本实用新型中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
请参阅图1-5，一种汽车零部件超声波清洗设备，包括清洗机主体1、清洗槽6、超声波电源柜10和超声波换能器12，清洗机主体1内部的中央位置处设置有清洗槽6，且清洗槽6的内部设置有清洗篮5，汽车零部件放在清洗篮5中，沉入清洗槽6内；清洗槽6下方的清洗机主体1内均匀设置有超声波换能器12，且超声波换能器12的顶端均与清洗槽6的底端连接，清洗机主体1的一侧设置有超声波电源柜10，且超声波电源柜10的输出端通过导线与超声波换能器12电性连接。Please refer to Figures 1-5, an ultrasonic cleaning device for automobile parts includes a cleaning machine body 1, a cleaning tank 6, an ultrasonic power supply cabinet 10 and an ultrasonic transducer 12. The cleaning tank 6 is arranged at the central position inside the cleaning machine body 1, and a cleaning basket 5 is arranged inside the cleaning tank 6. The automobile parts are placed in the cleaning basket 5 and sunk into the cleaning tank 6; ultrasonic transducers 12 are evenly arranged in the cleaning machine body 1 below the cleaning tank 6, and the top ends of the ultrasonic transducers 12 are connected to the bottom ends of the cleaning tank 6; an ultrasonic power supply cabinet 10 is arranged on one side of the cleaning machine body 1, and the output end of the ultrasonic power supply cabinet 10 is electrically connected to the ultrasonic transducer 12 through a wire.
超声波电源柜10驱动超声波换能器12启动，将功率超声频源的声能转换成机械振动，通过清洗槽6底部侧壁将超声波辐射到清洗槽6内的清洗液中，由于受到超声波的辐射，清洗液中的微气泡能够在声波的作用下保持振动，从而对汽车零部件进行超声波清洗；清洗槽6外侧的清洗机主体1内设置有加热室4，且加热室4内部的底端设置有加热电阻2。The ultrasonic power supply cabinet 10 drives the ultrasonic transducer 12 to start, converts the sound energy of the power ultrasonic frequency source into mechanical vibration, and radiates the ultrasonic wave into the cleaning liquid in the cleaning tank 6 through the bottom side wall of the cleaning tank 6. Due to the radiation of the ultrasonic wave, the microbubbles in the cleaning liquid can keep vibrating under the action of the sound waves, thereby ultrasonically cleaning the automobile parts; a heating chamber 4 is arranged in the cleaning machine body 1 outside the cleaning tank 6, and a heating resistor 2 is arranged at the bottom end of the heating chamber 4.
加热室4内部的中央位置处均匀分布有导热框3，且导热框3之间均匀通过导热杆9与加热电阻2连接，导热框3和导热杆9均采用铜合金材质制成；加热室4内的加热电阻2通电后产生热量，热量通过导热杆9均匀传递到导热框3上，导热框3设置有3组并设置于清洗槽6的外壁上，利于将热量均匀传递至内部清洗液，加热清洗液可有效提高超声波的清洗效果，加快汽车零部件上污渍的剥离。Heat-conducting frames 3 are evenly distributed at the central position inside the heating chamber 4, and the heat-conducting frames 3 are evenly connected to the heating resistor 2 through heat-conducting rods 9. The heat-conducting frames 3 and the heat-conducting rods 9 are both made of copper alloy. The heating resistor 2 in the heating chamber 4 generates heat after being energized, and the heat is evenly transferred to the heat-conducting frames 3 through the heat-conducting rods 9. There are three groups of heat-conducting frames 3 and they are arranged on the outer wall of the cleaning tank 6, which is conducive to evenly transferring heat to the internal cleaning liquid. Heating the cleaning liquid can effectively improve the cleaning effect of ultrasound and accelerate the removal of stains on automobile parts.
清洗槽6内部的一侧通过支架8设置有丝杆14，且丝杆14上套设有驱动块13，驱动块13的一端与清洗篮5连接；支架8的顶部固定有旋转驱动机构7，且旋转驱动机构7的输出端与丝杆14连接。A screw rod 14 is provided on one side of the cleaning tank 6 through a bracket 8, and a driving block 13 is sleeved on the screw rod 14, one end of the driving block 13 is connected to the cleaning basket 5; a rotary drive mechanism 7 is fixed on the top of the bracket 8, and the output end of the rotary drive mechanism 7 is connected to the screw rod 14.
清洗结束后，通过旋转驱动机构7带动丝杆14旋转，使得驱动块13沿丝杆14上移，带动清洗篮5移动至清洗槽6外部并沥干水体，方便后续对汽车零部件的取出，省时省力；清洗槽6内部的一侧设置有导向杆，清洗篮5的一侧通过导向套与导向杆滑动连接，对清洗篮5的活动进行导向和限位。After cleaning, the screw rod 14 is driven to rotate by the rotating drive mechanism 7, so that the driving block 13 moves up along the screw rod 14, driving the cleaning basket 5 to move to the outside of the cleaning tank 6 and drain the water, which is convenient for the subsequent removal of automobile parts and saves time and effort; a guide rod is provided on one side of the inside of the cleaning tank 6, and one side of the cleaning basket 5 is slidably connected to the guide rod through a guide sleeve to guide and limit the movement of the cleaning basket 5.
清洗机主体1的底端设置有水室11，且水室11顶部的一端通过第一水管16与清洗槽6的底部连接，第一水管16上设置有第一水泵17；水室11内部的底端设置有第二水泵18，且第二水泵18的输出端通过第二水管19与清洗槽6的顶部相连通，水室11内部的中央位置处设置有滤网15；可开启第一水泵17，污水通过第一水管16进入水室11内，经过滤网15过滤净化，之后通过第二水泵18抽回至清洗槽6中，可实现清洗液的循环利用，有利于节约水资源。A water chamber 11 is provided at the bottom end of the cleaning machine body 1, and one end of the top of the water chamber 11 is connected to the bottom of the cleaning tank 6 through a first water pipe 16, and a first water pump 17 is provided on the first water pipe 16; a second water pump 18 is provided at the bottom end of the water chamber 11, and the output end of the second water pump 18 is connected to the top of the cleaning tank 6 through a second water pipe 19, and a filter 15 is provided at the central position of the water chamber 11; the first water pump 17 can be turned on, and sewage enters the water chamber 11 through the first water pipe 16, is filtered and purified by the filter 15, and then is pumped back to the cleaning tank 6 through the second water pump 18, so that the recycling of the cleaning liquid can be realized, which is beneficial to saving water resources.
滤网15的两端均设置有滑轨20，水室11内部的两侧均开设有与滑轨20相匹配的滑槽，方便对滤网15进行拆换；加热电阻2、旋转驱动机构7、超声波电源柜10、超声波换能器12、第一水泵17以及第二水泵18的具体型号规格需根据该装置的规格参数等选型计算确定，其选型计算方法为现有技术，故不再详细赘述。Slide rails 20 are provided at both ends of the filter 15, and slide grooves matching the slide rails 20 are opened on both sides of the water chamber 11 to facilitate the removal and replacement of the filter 15; the specific models and specifications of the heating resistor 2, the rotating drive mechanism 7, the ultrasonic power supply cabinet 10, the ultrasonic transducer 12, the first water pump 17 and the second water pump 18 need to be determined according to the specification parameters of the device and other selection calculations. The selection calculation method is a prior art, so it will not be described in detail.
本设备工作时，汽车零部件放在清洗篮5中，沉入清洗槽6内，超声波电源柜10驱动超声波换能器12启动，将功率超声频源的声能转换成机械振动，通过清洗槽6底部侧壁将超声波辐射到清洗槽6内的清洗液中，由于受到超声波的辐射，清洗液中的微气泡能够在声波的作用下保持振动，从而对汽车零部件进行超声波清洗，同时加热室4内的加热电阻2通电后产生热量，热量通过导热杆9均匀传递到导热框3上，导热框3设置有3组并设置于清洗槽6的外壁上，利于将热量均匀传递至内部清洗液，加热清洗液可有效提高超声波的清洗效果，加快汽车零部件上污渍的剥离，清洗结束后，通过旋转驱动机构7带动丝杆14旋转，使得驱动块13沿丝杆14上移，带动清洗篮5移动至清洗槽6外部并沥干水体，方便后续对汽车零部件的取出，省时省力，之后可开启第一水泵17，污水通过第一水管16进入水室11内，经过滤网15过滤净化，之后通过第二水泵18抽回至清洗槽6中，可实现清洗液的循环利用，有利于节约水资源。When the device is working, the automobile parts are placed in the cleaning basket 5 and sunk into the cleaning tank 6. The ultrasonic power supply cabinet 10 drives the ultrasonic transducer 12 to start, converting the sound energy of the power ultrasonic frequency source into mechanical vibration, and radiating the ultrasonic wave to the cleaning liquid in the cleaning tank 6 through the bottom side wall of the cleaning tank 6. Due to the radiation of the ultrasonic wave, the microbubbles in the cleaning liquid can keep vibrating under the action of the sound wave, so as to perform ultrasonic cleaning on the automobile parts. At the same time, the heating resistor 2 in the heating chamber 4 generates heat after being energized. The heat is evenly transferred to the heat-conducting frame 3 through the heat-conducting rod 9. The heat-conducting frame 3 is provided with 3 groups and is arranged on the outer wall of the cleaning tank 6. The heat is evenly transferred to the internal cleaning liquid. Heating the cleaning liquid can effectively improve the ultrasonic cleaning effect and accelerate the removal of stains on automobile parts. After cleaning, the screw 14 is driven to rotate by the rotating drive mechanism 7, so that the driving block 13 moves up along the screw 14, driving the cleaning basket 5 to move to the outside of the cleaning tank 6 and drain the water, which is convenient for the subsequent removal of automobile parts, saving time and effort. After that, the first water pump 17 can be turned on, and the sewage enters the water chamber 11 through the first water pipe 16, is filtered and purified by the filter screen 15, and then is pumped back to the cleaning tank 6 through the second water pump 18, so that the cleaning liquid can be recycled, which is beneficial to saving water resources.
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