CN221789532U - A device for removing mortar from recycled concrete aggregate - Google Patents
A device for removing mortar from recycled concrete aggregate Download PDFInfo
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- CN221789532U CN221789532U CN202420314064.8U CN202420314064U CN221789532U CN 221789532 U CN221789532 U CN 221789532U CN 202420314064 U CN202420314064 U CN 202420314064U CN 221789532 U CN221789532 U CN 221789532U
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- 239000004570 mortar (masonry) Substances 0.000 title claims abstract description 21
- 238000012216 screening Methods 0.000 claims abstract description 40
- 235000014676 Phragmites communis Nutrition 0.000 claims description 22
- 244000273256 Phragmites communis Species 0.000 claims description 20
- 206010006514 bruxism Diseases 0.000 claims description 6
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 239000004568 cement Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 239000004575 stone Substances 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 2
- 239000004576 sand Substances 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 238000005054 agglomeration Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Abstract
本实用新型公开了一种再生混凝土骨料砂浆去除装置,包括骨料筛分箱和插装在骨料筛分箱上端的研磨仓,所述研磨仓内设有研磨机构,骨料筛分箱内设有筛分机构,研磨机构包括进料管道、锥形投料斗、驱动电机、驱动轴、若干个绞龙输送叶片、安装壳、旋转轴、若干组打散叶片以及锥形研磨块,筛分机构包括两组簧片一、筛网板一、两组簧片二、筛网板二、双轴电机、一组连杆一以及一组连杆二。本实用新型的有益效果是,进料管道将再生骨料均匀送至研磨仓内,若干组打散叶片可对再生骨料进行打散,配合锥形研磨块实现对再生骨料表面砂浆研磨去除,筛分机构采用双轴电机带动一组筛网板产生振动,实现对研磨后的再生骨料分级筛分。
The utility model discloses a device for removing mortar from recycled concrete aggregates, including an aggregate screening box and a grinding bin inserted at the upper end of the aggregate screening box, a grinding mechanism is arranged in the grinding bin, a screening mechanism is arranged in the aggregate screening box, the grinding mechanism includes a feed pipe, a conical feeding hopper, a drive motor, a drive shaft, a plurality of auger conveying blades, a mounting shell, a rotating shaft, a plurality of groups of breaking up blades and a conical grinding block, and the screening mechanism includes two groups of springs one, a screen plate one, two groups of springs two, a screen plate two, a double-shaft motor, a group of connecting rods one and a group of connecting rods two. The beneficial effect of the utility model is that the feed pipe evenly delivers the recycled aggregates to the grinding bin, a plurality of groups of breaking up blades can break up the recycled aggregates, and the conical grinding block is used to grind and remove the mortar on the surface of the recycled aggregates, and the screening mechanism uses a double-shaft motor to drive a group of screen plates to vibrate, so as to achieve graded screening of the ground recycled aggregates.
Description
技术领域Technical Field
本实用新型涉及再生混凝土领域,具体为一种再生混凝土骨料砂浆去除装置。The utility model relates to the field of recycled concrete, in particular to a device for removing aggregate mortar from recycled concrete.
背景技术Background Art
再生混凝土是指将废弃的混凝土块经过破碎、清洗、分级后,按一定比例与级配混合,部分或全部代替砂石等天然集料(主要是粗集料),再加入水泥、水等配而成的新混凝土。再生混凝土按集料的组合形式可以有以下几种情况:集料全部为再生集料;粗集料为再生集料、细集料为天然砂;粗集料为天然碎石或卵石、细集料为再生集料;再生集料替代部分粗集料或细集料。Recycled concrete refers to the new concrete made by crushing, cleaning and grading discarded concrete blocks, mixing them with grading in a certain proportion, partially or completely replacing natural aggregates such as sand and gravel (mainly coarse aggregate), and then adding cement, water, etc. Recycled concrete can be made into the following types of concrete according to the combination of aggregates: all aggregates are recycled aggregates; coarse aggregates are recycled aggregates and fine aggregates are natural sand; coarse aggregates are natural crushed stone or pebbles and fine aggregates are recycled aggregates; recycled aggregates replace part of coarse aggregates or fine aggregates.
通过去除再生混凝土骨料表面所附着的硬化水泥石,可提高再生骨料的性能。现有专利中申请号为CN202321045433.X,公开了一种再生混凝土骨料砂浆去除装置,通过研磨筒、第二研磨块和第一研磨块等结构的配合,可连续不断地对物料进行研磨,进而可将较大的砂浆颗粒研磨成较小或粉末状结构,无需频繁清理筛盘。然而,再生混凝土骨料易发生结块现象,直接进行研磨处理,表面去除硬化水泥石效率低,且无法实现对研磨后再生骨料的进行筛分分级。The performance of recycled concrete aggregate can be improved by removing the hardened cement stone attached to the surface of recycled concrete aggregate. The existing patent application number is CN202321045433.X, which discloses a recycled concrete aggregate mortar removal device. Through the cooperation of structures such as a grinding cylinder, a second grinding block and a first grinding block, the material can be ground continuously, and then the larger mortar particles can be ground into smaller or powdery structures without frequent cleaning of the sieve plate. However, recycled concrete aggregate is prone to agglomeration. Direct grinding treatment has low efficiency in removing hardened cement stone from the surface, and it is impossible to screen and grade the recycled aggregate after grinding.
需要说明的是,上述内容属于发明人的技术认知范畴,并不必然构成现有技术。It should be noted that the above contents belong to the technical knowledge of the inventor and do not necessarily constitute prior art.
实用新型内容Utility Model Content
针对以上缺陷,本实用新型提供一种再生混凝土骨料砂浆去除装置,以解决再生混凝土骨料表面砂浆去除问题。In view of the above defects, the utility model provides a recycled concrete aggregate mortar removal device to solve the problem of removing mortar on the surface of recycled concrete aggregate.
为实现上述目的,本实用新型采用以下技术方案:In order to achieve the above purpose, the utility model adopts the following technical solutions:
一种再生混凝土骨料砂浆去除装置,包括骨料筛分箱和插装在骨料筛分箱上端的研磨仓,所述研磨仓内设有研磨机构,骨料筛分箱内设有筛分机构;A recycled concrete aggregate mortar removal device comprises an aggregate screening box and a grinding bin inserted at the upper end of the aggregate screening box, wherein a grinding mechanism is arranged in the grinding bin, and a screening mechanism is arranged in the aggregate screening box;
研磨机构包括进料管道、锥形投料斗、驱动电机、驱动轴、若干个绞龙输送叶片、安装壳、旋转轴、若干组打散叶片以及锥形研磨块,所述进料管道插装在研磨仓上端左侧,所述锥形投料斗插装在进料管道上端左侧,所述驱动电机安装在进料管道左侧,且旋转端活动插装在进料管道内,所述驱动轴安装在驱动电机旋转端上,若干个绞龙输送叶片均匀安装在驱动轴上,所述安装壳安装在研磨仓内顶部,所述旋转轴活动插装在安装壳底部,若干组打散叶片均匀安装在旋转轴上,所述锥形研磨块安装在旋转轴底部。The grinding mechanism includes a feed pipe, a conical hopper, a drive motor, a drive shaft, a plurality of auger conveying blades, a mounting shell, a rotating shaft, a plurality of groups of breaking up blades and a conical grinding block. The feed pipe is inserted on the left side of the upper end of the grinding bin, the conical hopper is inserted on the left side of the upper end of the feed pipe, the drive motor is installed on the left side of the feed pipe, and the rotating end is movably inserted in the feed pipe, the drive shaft is installed on the rotating end of the drive motor, a plurality of auger conveying blades are evenly installed on the drive shaft, the mounting shell is installed on the top of the grinding bin, the rotating shaft is movably inserted at the bottom of the mounting shell, a plurality of groups of breaking up blades are evenly installed on the rotating shaft, and the conical grinding block is installed at the bottom of the rotating shaft.
进一步的,筛分机构包括两组簧片一、筛网板一、两组簧片二、筛网板二、双轴电机、一组连杆一以及一组连杆二,两组簧片一安装在骨料筛分箱内顶部,所述筛网板一安装在两组簧片一底部,两组簧片二安装在筛网板一底部,所述筛网板二安装在两组簧片二底部,所述双轴电机安装在筛网板一上左侧,一组连杆一安装在双轴电机两侧旋转端上,一组连杆二铰接在一组连杆一前端,且底部分别与筛网板二连接。Furthermore, the screening mechanism includes two groups of reeds 1, screen plates 1, two groups of reeds 2, screen plates 2, a dual-axis motor, a group of connecting rods 1 and a group of connecting rods 2. The two groups of reeds 1 are installed on the top of the aggregate screening box, the screen plates 1 are installed on the bottom of the two groups of reeds 1, the two groups of reeds 2 are installed on the bottom of the screen plates 1, the screen plates 2 are installed on the bottom of the two groups of reeds 2, the dual-axis motor is installed on the left side of the screen plates 1, a group of connecting rods 1 is installed on the rotating ends on both sides of the dual-axis motor, a group of connecting rods 2 is hinged at the front end of a group of connecting rods 1, and the bottoms are respectively connected to the screen plates 2.
进一步的,所述骨料筛分箱内安装有一组与筛网板一和筛网板二相对应的导料板。Furthermore, a group of guide plates corresponding to the screen plate one and the screen plate two are installed in the aggregate screening box.
进一步的,所述驱动轴与旋转轴通过一组伞齿轮组传动连接。Furthermore, the driving shaft and the rotating shaft are connected via a set of bevel gear sets.
进一步的,所述研磨仓内设置有与锥形研磨块相对应的锥形研磨腔,且锥形研磨块和锥形研磨腔分别安装有若干个研磨齿。Furthermore, a conical grinding cavity corresponding to the conical grinding block is arranged in the grinding chamber, and the conical grinding block and the conical grinding cavity are respectively equipped with a plurality of grinding teeth.
进一步的,所述骨料筛分箱底部两侧开有一组骨料出口。Furthermore, a group of aggregate outlets are opened on both sides of the bottom of the aggregate screening box.
本实用新型提供了一种再生混凝土骨料砂浆去除装置,具备以下有益效果,通过位于研磨仓内的研磨机构首先采用进料管道将再生骨料均匀送至研磨仓内,若干组打散叶片可对再生骨料进行打散,配合锥形研磨块实现对再生骨料表面砂浆研磨去除,筛分机构采用双轴电机带动一组筛网板产生振动,实现对研磨后的再生骨料分级筛分。The utility model provides a device for removing mortar from recycled concrete aggregates, which has the following beneficial effects: a grinding mechanism located in the grinding bin first uses a feed pipe to evenly deliver the recycled aggregates into the grinding bin, a plurality of groups of breaking blades can break up the recycled aggregates, and a conical grinding block is used to grind and remove the mortar on the surface of the recycled aggregates; a screening mechanism uses a dual-axis motor to drive a group of screen plates to vibrate, so as to achieve graded screening of the ground recycled aggregates.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型所述一种再生混凝土骨料砂浆去除装置示意图。FIG1 is a schematic diagram of a device for removing mortar from recycled concrete aggregates according to the utility model.
图2为本实用新型研磨机构示意图。FIG. 2 is a schematic diagram of a grinding mechanism of the present utility model.
图3为本实用新型筛分机构示意图。FIG3 is a schematic diagram of a screening mechanism of the present invention.
图4为本实用新型所述筛网板一俯视图。FIG. 4 is a top view of the screen plate of the present invention.
图5为本实用新型所述筛网板二俯视图。FIG. 5 is a second top view of the screen plate of the present invention.
图中:1、骨料筛分箱;2、研磨仓;3、进料管道;4、锥形投料斗;5、驱动电机;6、驱动轴;7、绞龙输送叶片;8、安装壳;9、旋转轴;10、打散叶片;11、锥形研磨块;12、簧片一;13、筛网板一;14、簧片二;15、筛网板二;16、双轴电机;17、连杆一;18、连杆二;19、导料板;20、伞齿轮组;21、锥形研磨腔;22、研磨齿;23、骨料出口。In the figure: 1. Aggregate screening box; 2. Grinding bin; 3. Feed pipe; 4. Conical hopper; 5. Driving motor; 6. Driving shaft; 7. Auger conveying blade; 8. Mounting shell; 9. Rotating shaft; 10. Breaking blade; 11. Conical grinding block; 12. Reed one; 13. Screen plate one; 14. Reed two; 15. Screen plate two; 16. Double-axis motor; 17. Connecting rod one; 18. Connecting rod two; 19. Guide plate; 20. Bevel gear set; 21. Conical grinding chamber; 22. Grinding teeth; 23. Aggregate outlet.
具体实施方式DETAILED DESCRIPTION
下面结合附图对本实用新型进行具体描述,如图1-5所示:一种再生混凝土骨料砂浆去除装置,包括骨料筛分箱1和插装在骨料筛分箱1上端的研磨仓2,所述研磨仓2内设有研磨机构,骨料筛分箱1内设有筛分机构;研磨机构包括进料管道3、锥形投料斗4、驱动电机5、驱动轴6、若干个绞龙输送叶片7、安装壳8、旋转轴9、若干组打散叶片10以及锥形研磨块11,所述进料管道3插装在研磨仓2上端左侧,所述锥形投料斗4插装在进料管道3上端左侧,所述驱动电机5安装在进料管道3左侧,且旋转端活动插装在进料管道3内,所述驱动轴6安装在驱动电机5旋转端上,若干个绞龙输送叶片7均匀安装在驱动轴6上,所述安装壳8安装在研磨仓2内顶部,所述旋转轴9活动插装在安装壳8底部,若干组打散叶片10均匀安装在旋转轴9上,所述锥形研磨块11安装在旋转轴9底部;筛分机构包括两组簧片一12、筛网板一13、两组簧片二14、筛网板二15、双轴电机16、一组连杆一17以及一组连杆二18,两组簧片一12安装在骨料筛分箱1内顶部,所述筛网板一13安装在两组簧片一12底部,两组簧片二14安装在筛网板一13底部,所述筛网板二15安装在两组簧片二14底部,所述双轴电机16安装在筛网板一13上左侧,一组连杆一17安装在双轴电机16两侧旋转端上,一组连杆二18铰接在一组连杆一17前端,且底部分别与筛网板二15连接;所述骨料筛分箱1内安装有一组与筛网板一13和筛网板二15相对应的导料板19;所述驱动轴6与旋转轴9通过一组伞齿轮组20传动连接;所述研磨仓2内设置有与锥形研磨块11相对应的锥形研磨腔21,且锥形研磨块11和锥形研磨腔21分别安装有若干个研磨齿22;所述骨料筛分箱1底部两侧开有一组骨料出口23。The utility model is described in detail below in conjunction with the accompanying drawings, as shown in Figures 1-5: a recycled concrete aggregate mortar removal device, comprising an aggregate screening box 1 and a grinding bin 2 inserted at the upper end of the aggregate screening box 1, wherein the grinding bin 2 is provided with a grinding mechanism, and the aggregate screening box 1 is provided with a screening mechanism; the grinding mechanism comprises a feed pipe 3, a conical feeding hopper 4, a drive motor 5, a drive shaft 6, a plurality of auger conveying blades 7, a mounting shell 8, a rotating shaft 9, a plurality of groups of breaking blades 10 and a conical grinding block 11, wherein the feed pipe 3 is inserted in the grinding bin 2, the conical feeding hopper 4 is inserted on the left side of the upper end of the feed pipe 3, the driving motor 5 is installed on the left side of the feed pipe 3, and the rotating end is movably inserted in the feed pipe 3, the driving shaft 6 is installed on the rotating end of the driving motor 5, and a plurality of auger conveying blades 7 are evenly installed on the driving shaft 6, the mounting shell 8 is installed on the top of the grinding bin 2, the rotating shaft 9 is movably inserted at the bottom of the mounting shell 8, a plurality of groups of scattering blades 10 are evenly installed on the rotating shaft 9, and the conical grinding block 11 is installed at the bottom of the rotating shaft 9; the screening mechanism includes Two groups of reeds 12, screen plates 13, two groups of reeds 2 14, screen plates 2 15, double-axis motors 16, a group of connecting rods 17 and a group of connecting rods 2 18. Two groups of reeds 12 are mounted on the top of the aggregate screening box 1, the screen plates 13 are mounted on the bottom of the two groups of reeds 12, the two groups of reeds 2 14 are mounted on the bottom of the screen plates 13, the screen plates 2 15 are mounted on the bottom of the two groups of reeds 2 14, the double-axis motors 16 are mounted on the left side of the screen plates 13, a group of connecting rods 17 are mounted on the rotating ends on both sides of the double-axis motors 16, and one A second connecting rod 18 is hinged at the front end of a first connecting rod 17, and the bottom is respectively connected to the second screen plate 15; a group of guide plates 19 corresponding to the first screen plate 13 and the second screen plate 15 are installed in the aggregate screening box 1; the drive shaft 6 and the rotating shaft 9 are connected by a group of bevel gears 20; a conical grinding cavity 21 corresponding to the conical grinding block 11 is provided in the grinding bin 2, and the conical grinding block 11 and the conical grinding cavity 21 are respectively installed with a plurality of grinding teeth 22; a group of aggregate outlets 23 are opened on both sides of the bottom of the aggregate screening box 1.
本实施方案的工作原理:该装置所使用的用电设备由外接的控制器进行控制,使用时,使用者首先将再生混凝土骨料均匀投入锥形投料斗4内;Working principle of this embodiment: The electrical equipment used in the device is controlled by an external controller. When in use, the user first evenly puts the recycled concrete aggregate into the conical feeding hopper 4;
打散研磨时:进料管道3插装在研磨仓2上端左侧,锥形投料斗4插装在进料管道3上端左侧,驱动电机5安装在进料管道3左侧,且旋转端通过紧固轴承活动插装在进料管道3内,驱动轴6安装在驱动电机5旋转端上,若干个绞龙输送叶片7均匀安装在驱动轴6上,安装壳8安装在研磨仓2内顶部,旋转轴9通过紧固轴承活动插装在安装壳8底部,若干组打散叶片10均匀安装在旋转轴9上,锥形研磨块11安装在旋转轴9底部,驱动轴6与旋转轴9通过一组伞齿轮组20传动连接,研磨仓2内设置有与锥形研磨块11相对应的锥形研磨腔21,且锥形研磨块11和锥形研磨腔21分别安装有若干个研磨齿22,如图2所示,驱动电机5首先通过驱动轴6上的若干个绞龙输送叶片7将再生骨料均匀送至研磨仓2内,同时,驱动轴6带动旋转轴9转动,若干组打散叶片10首先对再生骨料进行打散,锥形研磨块11和锥形研磨腔21上若干个研磨齿22可对打散后再生骨料表面的砂浆进行研磨去除,有效提高研磨效率和去除效果;During the breaking and grinding process: the feed pipe 3 is inserted into the left side of the upper end of the grinding chamber 2, the conical feed hopper 4 is inserted into the left side of the upper end of the feed pipe 3, the drive motor 5 is installed on the left side of the feed pipe 3, and the rotating end is inserted into the feed pipe 3 through a fastening bearing, the drive shaft 6 is installed on the rotating end of the drive motor 5, and a plurality of auger conveying blades 7 are evenly installed on the drive shaft 6, the mounting shell 8 is installed on the top of the grinding chamber 2, the rotating shaft 9 is movably inserted into the bottom of the mounting shell 8 through a fastening bearing, a plurality of groups of breaking blades 10 are evenly installed on the rotating shaft 9, the conical grinding block 11 is installed at the bottom of the rotating shaft 9, and the drive shaft 6 and the rotating shaft 9 are connected by a group of bevel gears. The grinding chamber 2 is provided with a conical grinding chamber 21 corresponding to the conical grinding block 11, and the conical grinding block 11 and the conical grinding chamber 21 are respectively provided with a plurality of grinding teeth 22. As shown in FIG. 2 , the driving motor 5 firstly delivers the recycled aggregate to the grinding chamber 2 evenly through the plurality of auger conveying blades 7 on the driving shaft 6. At the same time, the driving shaft 6 drives the rotating shaft 9 to rotate, and the plurality of groups of breaking blades 10 first break up the recycled aggregate. The conical grinding block 11 and the plurality of grinding teeth 22 on the conical grinding chamber 21 can grind and remove the mortar on the surface of the broken recycled aggregate, thereby effectively improving the grinding efficiency and the removal effect.
分级筛分时:两组簧片一12安装在骨料筛分箱1内顶部,筛网板一13安装在两组簧片一12底部,两组簧片二14安装在筛网板一13底部,筛网板二15安装在两组簧片二14底部,双轴电机16安装在筛网板一13上左侧,一组连杆一17安装在双轴电机16两侧旋转端上,一组连杆二18铰接在一组连杆一17前端,且底部分别与筛网板二15连接,骨料筛分箱1内安装有一组与筛网板一13和筛网板二15相对应的导料板19,驱动轴6与旋转轴9通过一组伞齿轮组20传动连接,骨料筛分箱1底部两侧开有一组骨料出口23,如图3—图5所示,研磨后的再生骨料落入筛网板一13上,双轴电机16通过一组连杆一17和一组连杆二18,以及两组簧片一12和两组簧片二14带动筛网板一13和筛网板二15产生振动,实现对再生骨料进行筛分分级,筛分分级的骨料可通过一组骨料出口23排出,研磨产生的砂浆落入骨料筛分箱1内底部,使用者可定期进行清理。During graded screening: two groups of springs 12 are installed at the top of the aggregate screening box 1, screen plates 13 are installed at the bottom of the two groups of springs 12, two groups of springs 2 14 are installed at the bottom of the screen plates 13, screen plates 2 15 are installed at the bottom of the two groups of springs 2 14, a double-axis motor 16 is installed on the left side of the screen plates 13, a group of connecting rods 17 are installed on the rotating ends on both sides of the double-axis motor 16, a group of connecting rods 2 18 are hinged at the front end of a group of connecting rods 17, and the bottoms are respectively connected to the screen plates 2 15, and a group of guide plates 19 corresponding to the screen plates 13 and 15 are installed in the aggregate screening box 1, driving The moving shaft 6 is connected to the rotating shaft 9 through a group of bevel gear sets 20. A group of aggregate outlets 23 are provided on both sides of the bottom of the aggregate screening box 1. As shown in FIGS. 3 to 5, the ground recycled aggregate falls onto the screen plate 13. The dual-axis motor 16 drives the screen plate 13 and the screen plate 2 15 to vibrate through a group of connecting rods 17 and a group of connecting rods 2 18, as well as two groups of reeds 12 and two groups of reeds 2 14, so as to screen and grade the recycled aggregate. The screened and graded aggregate can be discharged through a group of aggregate outlets 23. The mortar produced by grinding falls into the bottom of the aggregate screening box 1, and the user can clean it regularly.
上述技术方案仅体现了本实用新型技术方案的优选技术方案,本技术领域的技术人员对其中某些部分所可能做出的一些变动均体现了本实用新型的原理,属于本实用新型的保护范围之内。The above technical solutions only reflect the preferred technical solutions of the technical solutions of the present utility model. Some changes that may be made to certain parts thereof by technicians in this technical field all reflect the principles of the present utility model and fall within the protection scope of the present utility model.
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| CN202420314064.8U CN221789532U (en) | 2024-02-20 | 2024-02-20 | A device for removing mortar from recycled concrete aggregate |
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