CN221789482U - A device for preparing building mortar using copper tailings - Google Patents
A device for preparing building mortar using copper tailings Download PDFInfo
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- CN221789482U CN221789482U CN202420280837.5U CN202420280837U CN221789482U CN 221789482 U CN221789482 U CN 221789482U CN 202420280837 U CN202420280837 U CN 202420280837U CN 221789482 U CN221789482 U CN 221789482U
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- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 title claims abstract description 27
- 229910052802 copper Inorganic materials 0.000 title claims abstract description 27
- 239000010949 copper Substances 0.000 title claims abstract description 27
- 239000004570 mortar (masonry) Substances 0.000 title claims abstract description 22
- 238000002360 preparation method Methods 0.000 claims abstract description 41
- 230000005540 biological transmission Effects 0.000 claims description 4
- 239000000428 dust Substances 0.000 abstract description 16
- 230000036541 health Effects 0.000 abstract description 4
- 210000004072 lung Anatomy 0.000 abstract description 4
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 230000000694 effects Effects 0.000 abstract description 2
- 230000007246 mechanism Effects 0.000 description 8
- 238000010586 diagram Methods 0.000 description 4
- 239000004568 cement Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000010304 firing Methods 0.000 description 2
- 229910052710 silicon Inorganic materials 0.000 description 2
- 239000010703 silicon Substances 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- 229910001208 Crucible steel Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000010298 pulverizing process Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
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- Processing Of Stones Or Stones Resemblance Materials (AREA)
Abstract
本实用新型涉及制备建筑砂浆技术领域,公开了一种利用铜尾矿制备建筑砂浆的装置,包括制备罐、粉碎罐、收集箱、吸风机、连接软管、吸风罩和过滤网,制备罐的顶部固定安装有粉碎罐,制备罐的一侧固定安装有收集箱,收集箱的顶部固定安装有吸风机,吸风机的一侧固定安装有连接软管,连接软管的一端固定安装有吸风罩,本实用新型的有益效果是:通过吸风机、连接软管、吸风罩和过滤网之间的配合,吸风机可以将粉碎罐内部粉碎产生的灰尘吸进收集箱的内部,用吸风罩内部的过滤网对大一点的灰尘进行过滤,防止堵塞管道,可以对粉碎罐内部进行降温,避免灰尘飞扬吸进工作人员的肺部影响健康,提高了利用铜尾矿制备建筑砂浆的装置的使用效果。
The utility model relates to the technical field of preparing building mortar, and discloses a device for preparing building mortar by using copper tailings, comprising a preparation tank, a crushing tank, a collecting box, a suction fan, a connecting hose, an air suction hood and a filter screen, wherein the crushing tank is fixedly installed on the top of the preparation tank, the collecting box is fixedly installed on one side of the preparation tank, the suction fan is fixedly installed on the top of the collecting box, a connecting hose is fixedly installed on one side of the suction fan, and the air suction hood is fixedly installed on one end of the connecting hose. The beneficial effects of the utility model are as follows: through the cooperation between the suction fan, the connecting hose, the air suction hood and the filter screen, the suction fan can suck dust generated by crushing inside the crushing tank into the inside of the collecting box, and the filter screen inside the air suction hood can be used to filter larger dust to prevent clogging of the pipeline, and the inside of the crushing tank can be cooled to prevent dust from flying into the lungs of workers and affecting their health, thereby improving the use effect of the device for preparing building mortar by using copper tailings.
Description
技术领域Technical Field
本实用新型涉及制备建筑砂浆技术领域,特别涉及一种利用铜尾矿制备建筑砂浆的装置。The utility model relates to the technical field of preparing building mortar, in particular to a device for preparing building mortar by utilizing copper tailings.
背景技术Background Art
铜尾矿可以作为水泥生产的原材料,替代部分水泥熟料,铜尾矿中的硅、铝等成分可以在水泥熟料的烧成过程中起到助熔和降低烧成温度的作用,铜尾矿中的硅、钙等成分可以提高混凝土的强度和耐久性。Copper tailings can be used as raw materials for cement production, replacing part of cement clinker. The silicon, aluminum and other components in copper tailings can play a role in fluxing and reducing the firing temperature during the firing process of cement clinker. The silicon, calcium and other components in copper tailings can improve the strength and durability of concrete.
中国专利CN213611700U提出了一种利用铜尾矿制备建筑砂浆的装置,包括外罐,在外罐的内部且靠近锥形排料口的上端安装有内罐,所述外罐的内部位于内罐的上端设有转子组件,在所述外罐的内部且位于转子组件的上端安装有给料筒,在所述内罐的内部贯穿安装有锤头动力机构,在所述内罐的内部且靠近锤头动力机构的上端安装有转子动力机构。本实用新型通过锤头动力机构的破碎锤的高速旋转以对铜尾矿进行破碎;通过转子动力机构带动转子组件反向高速旋转,从而通过破碎刀再次对铜尾矿进行破碎,从而使得铜尾矿的粉碎效率更高,加工时间更短,有效地提高了制备效率;通过内罐可以对转子动力机构和锤头动力机构进行保护,防止其受损。Chinese patent CN213611700U proposes a device for preparing building mortar using copper tailings, including an outer tank, an inner tank installed inside the outer tank and near the upper end of the conical discharge port, a rotor assembly is provided inside the outer tank at the upper end of the inner tank, a feeding barrel is installed inside the outer tank and at the upper end of the rotor assembly, a hammer power mechanism is installed through the inner tank, and a rotor power mechanism is installed inside the inner tank and near the upper end of the hammer power mechanism. The utility model crushes the copper tailings by the high-speed rotation of the crushing hammer of the hammer power mechanism; the rotor power mechanism drives the rotor assembly to rotate in the opposite direction at a high speed, so that the copper tailings are crushed again by the crushing knife, so that the crushing efficiency of the copper tailings is higher, the processing time is shorter, and the preparation efficiency is effectively improved; the rotor power mechanism and the hammer power mechanism can be protected by the inner tank to prevent them from being damaged.
上述方案在粉碎过程当中会产生大量的灰尘,受到外界的影响灰尘容易飞扬,工作人员容易将灰尘吸进肺部,会影响到工作人员的健康,也会导致污染制备建筑砂浆环境,降低了利用铜尾矿制备建筑砂浆的装置的适应性。The above scheme will generate a large amount of dust during the crushing process. The dust is easily blown up by the outside world, and the workers are likely to inhale the dust into their lungs, which will affect their health and pollute the environment for preparing building mortar, reducing the adaptability of the device for preparing building mortar using copper tailings.
实用新型内容Utility Model Content
本实用新型的目的就在于为了解决上述问题而提供一种利用铜尾矿制备建筑砂浆的装置,本装置利用吸风机、连接软管、吸风罩和过滤网之间的配合,过滤网对大一点的灰尘进行过滤,防止堵塞管道,可以对粉碎罐内部进行降温,避免灰尘飞扬吸进工作人员的肺部影响健康,解决了背景技术中提到的问题。The purpose of the utility model is to provide a device for preparing building mortar using copper tailings in order to solve the above-mentioned problems. The device utilizes the cooperation between a suction fan, a connecting hose, a suction hood and a filter screen. The filter screen filters larger dust to prevent clogging of the pipeline. The inside of the crushing tank can be cooled to prevent dust from flying into the lungs of workers and affecting their health, thereby solving the problems mentioned in the background technology.
为了解决上述问题,本实用新型提供了一种技术方案:In order to solve the above problems, the utility model provides a technical solution:
一种利用铜尾矿制备建筑砂浆的装置,包括制备罐、粉碎罐、收集箱、吸风机、连接软管、吸风罩和过滤网,所述制备罐的顶部固定安装有粉碎罐,所述制备罐的一侧固定安装有收集箱,所述收集箱的顶部固定安装有吸风机,所述吸风机的一侧固定安装有连接软管,所述连接软管的一端固定安装有吸风罩,所述吸风罩的内部固定安装有过滤网,所述连接软管的另一端固定安装有输入管,所述输入管延伸至收集箱的内部。A device for preparing building mortar using copper tailings, comprising a preparation tank, a crushing tank, a collecting box, a suction fan, a connecting hose, an air suction hood and a filter, wherein the crushing tank is fixedly installed on the top of the preparation tank, the collecting box is fixedly installed on one side of the preparation tank, the suction fan is fixedly installed on the top of the collecting box, the connecting hose is fixedly installed on one side of the suction fan, the air suction hood is fixedly installed on one end of the connecting hose, the filter is fixedly installed inside the air suction hood, and an input pipe is fixedly installed on the other end of the connecting hose, and the input pipe extends to the inside of the collecting box.
作为本实用新型的一种优选方案,所述制备罐的一侧设置有粉碎组件,所述制备罐的内部设置有制备混合组件,所述制备罐的底部固定安装有出料管,所述粉碎罐的顶部固定安装有进料口。As a preferred solution of the utility model, a crushing assembly is provided on one side of the preparation tank, a preparation mixing assembly is provided inside the preparation tank, a discharge pipe is fixedly installed at the bottom of the preparation tank, and a feed port is fixedly installed at the top of the crushing tank.
作为本实用新型的一种优选方案,所述粉碎组件包括安装板,所述安装板固定安装在制备罐的一侧,所述安装板的顶部固定安装有驱动电机,所述驱动电机的输出端固定安装有主皮带轮。As a preferred solution of the utility model, the crushing assembly includes a mounting plate, which is fixedly mounted on one side of the preparation tank, a driving motor is fixedly mounted on the top of the mounting plate, and a main pulley is fixedly mounted on the output end of the driving motor.
作为本实用新型的一种优选方案,所述主皮带轮的顶部传输连接有从皮带轮,所述从皮带轮和粉碎罐的一侧转动连接,所述从皮带轮的一端且延伸至粉碎罐的内部固定安装有粉碎辊。As a preferred solution of the utility model, the top transmission connection of the main pulley is connected with a slave pulley, the slave pulley is rotationally connected to one side of the crushing tank, and a crushing roller is fixedly installed at one end of the slave pulley and extends to the inside of the crushing tank.
作为本实用新型的一种优选方案,所述制备混合组件包括连接轴,所述连接轴固定安装在主皮带轮的一端,所述连接轴的一端转动连接有固定板,所述固定板和制备罐的顶部固定连接,所述连接轴的外端固定安装有主锥齿轮。As a preferred solution of the utility model, the preparation and mixing assembly includes a connecting shaft, which is fixedly installed on one end of the main pulley, one end of the connecting shaft is rotatably connected to a fixed plate, the fixed plate is fixedly connected to the top of the preparation tank, and the outer end of the connecting shaft is fixedly installed with a main bevel gear.
作为本实用新型的一种优选方案,所述主锥齿轮的一侧啮合连接有从锥齿轮,所述从锥齿轮的底部固定安装有活动座,所述活动座和制备罐的内壁转动连接,所述活动座的底部固定安装有混合辊。As a preferred solution of the utility model, one side of the main bevel gear is meshedly connected with a slave bevel gear, a movable seat is fixedly installed at the bottom of the slave bevel gear, the movable seat is rotatably connected to the inner wall of the preparation tank, and a mixing roller is fixedly installed at the bottom of the movable seat.
本实用新型的有益效果是:通过吸风机、连接软管、吸风罩和过滤网之间的配合,吸风机可以将粉碎罐内部粉碎产生的灰尘吸进收集箱的内部,用吸风罩内部的过滤网对大一点的灰尘进行过滤,防止堵塞管道,可以对粉碎罐内部进行降温,避免灰尘飞扬吸进工作人员的肺部影响健康,提高了利用铜尾矿制备建筑砂浆的装置的使用效果。The beneficial effects of the utility model are as follows: through the cooperation between the suction fan, the connecting hose, the suction hood and the filter screen, the suction fan can suck the dust generated by the crushing inside the crushing tank into the interior of the collection box, and use the filter screen inside the suction hood to filter larger dust to prevent clogging of the pipeline, and the interior of the crushing tank can be cooled to prevent dust from flying into the lungs of workers and affecting their health, thereby improving the use effect of the device for preparing building mortar using copper tailings.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了易于说明,本实用新型由下述的具体实施及附图作以详细描述。For ease of explanation, the present invention is described in detail by the following specific implementations and drawings.
图1是本实用新型整体结构示意图;Figure 1 is a schematic diagram of the overall structure of the utility model;
图2是本实用新型整体内部结构示意图;Figure 2 is a schematic diagram of the overall internal structure of the utility model;
图3是本实用新型降尘机构结构示意图;Figure 3 is a schematic diagram of the structure of the dust reduction mechanism of the utility model;
图4是本实用新型粉碎组件结构示意图;Figure 4 is a schematic diagram of the structure of the pulverizing assembly of the utility model;
图5是本实用新型图2中A处放大图。FIG. 5 is an enlarged view of point A in FIG. 2 of the present invention.
图中:1、制备罐;2、粉碎罐;3、收集箱;4、吸风机;5、连接软管;6、吸风罩;7、过滤网;8、粉碎组件;81、安装板;82、驱动电机;83、主皮带轮;84、从皮带轮;85、粉碎辊;9、制备混合组件;91、连接轴;92、固定板;93、主锥齿轮;94、从锥齿轮;95、活动座;96、混合辊;10、出料管;11、进料口;12、输入管。In the figure: 1. preparation tank; 2. crushing tank; 3. collection box; 4. suction fan; 5. connecting hose; 6. suction hood; 7. filter screen; 8. crushing assembly; 81. mounting plate; 82. driving motor; 83. main pulley; 84. slave pulley; 85. crushing roller; 9. preparation mixing assembly; 91. connecting shaft; 92. fixing plate; 93. main bevel gear; 94. slave bevel gear; 95. movable seat; 96. mixing roller; 10. discharge pipe; 11. feed inlet; 12. input pipe.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整的描述。The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.
如图1-图5所示,本实用新型提供一种技术方案:一种利用铜尾矿制备建筑砂浆的装置,包括制备罐1、粉碎罐2、收集箱3、吸风机4、连接软管5、吸风罩6和过滤网7,制备罐1的顶部固定安装有粉碎罐2,制备罐1的一侧固定安装有收集箱3,收集箱3的顶部固定安装有吸风机4,吸风机4工作产生强大的负压,使空气流动,达到吸入和排出空气的目的,吸风机4的一侧固定安装有连接软管5,连接软管5的材质为不锈钢管道,连接软管5的一端固定安装有吸风罩6,吸风罩6的内部固定安装有过滤网7,过滤网7可以将大一点的灰尘进行过滤,避免导致管道堵塞,连接软管5的另一端固定安装有输入管12,输入管12延伸至收集箱3的内部。As shown in Figures 1 to 5, the utility model provides a technical solution: a device for preparing building mortar using copper tailings, comprising a preparation tank 1, a crushing tank 2, a collecting box 3, a suction fan 4, a connecting hose 5, a suction hood 6 and a filter 7. The crushing tank 2 is fixedly installed on the top of the preparation tank 1, the collecting box 3 is fixedly installed on one side of the preparation tank 1, and the suction fan 4 is fixedly installed on the top of the collecting box 3. The suction fan 4 generates a strong negative pressure when it works, so that the air flows, so as to achieve the purpose of inhaling and exhausting the air. A connecting hose 5 is fixedly installed on one side of the suction fan 4. The material of the connecting hose 5 is a stainless steel pipe. A suction hood 6 is fixedly installed on one end of the connecting hose 5, and a filter 7 is fixedly installed inside the suction hood 6. The filter 7 can filter larger dust to avoid clogging of the pipe. An input pipe 12 is fixedly installed on the other end of the connecting hose 5, and the input pipe 12 extends to the inside of the collecting box 3.
进一步的,制备罐1的一侧设置有粉碎组件8,制备罐1的内部设置有制备混合组件9,制备罐1的底部固定安装有出料管10,出料管10的材质为铝合金,粉碎罐2的顶部固定安装有进料口11。Furthermore, a crushing assembly 8 is provided on one side of the preparation tank 1, a preparation mixing assembly 9 is provided inside the preparation tank 1, a discharge pipe 10 is fixedly installed at the bottom of the preparation tank 1, and the material of the discharge pipe 10 is aluminum alloy. A feed port 11 is fixedly installed on the top of the crushing tank 2.
进一步的,粉碎组件8包括安装板81,安装板81固定安装在制备罐1的一侧,安装板81的顶部固定安装有驱动电机82,驱动电机82的型号为ZR-SHJDJ,驱动电机82的输出端固定安装有主皮带轮83。Furthermore, the crushing assembly 8 includes a mounting plate 81, which is fixedly mounted on one side of the preparation tank 1. A driving motor 82 is fixedly mounted on the top of the mounting plate 81. The model of the driving motor 82 is ZR-SHJDJ, and a main pulley 83 is fixedly mounted on the output end of the driving motor 82.
进一步的,主皮带轮83的顶部传输连接有从皮带轮84,主皮带轮83和从皮带轮84用皮带传输连接,从皮带轮84和粉碎罐2的一侧转动连接,从皮带轮84的一端且延伸至粉碎罐2的内部固定安装有粉碎辊85,粉碎辊85可以将铜尾矿进行粉碎,也可以将粉碎完成的铜尾矿传输到下料管的内部。Furthermore, the top transmission connection of the main pulley 83 is connected with a slave pulley 84, the main pulley 83 and the slave pulley 84 are connected by belt transmission, the slave pulley 84 is rotationally connected to one side of the crushing tank 2, and a crushing roller 85 is fixedly installed from one end of the pulley 84 and extends to the inside of the crushing tank 2. The crushing roller 85 can crush the copper tailings, and can also transfer the crushed copper tailings to the inside of the discharge pipe.
进一步的,制备混合组件9包括连接轴91,连接轴91的材质为铸钢,连接轴91固定安装在主皮带轮83的一端,连接轴91的一端转动连接有固定板92,固定板92和制备罐1的顶部固定连接,连接轴91的外端固定安装有主锥齿轮93。Furthermore, the preparation mixing assembly 9 includes a connecting shaft 91, which is made of cast steel. The connecting shaft 91 is fixedly installed on one end of the main pulley 83. One end of the connecting shaft 91 is rotatably connected to a fixed plate 92. The fixed plate 92 is fixedly connected to the top of the preparation tank 1, and a main bevel gear 93 is fixedly installed on the outer end of the connecting shaft 91.
进一步的,主锥齿轮93的一侧啮合连接有从锥齿轮94,主锥齿轮93带动从锥齿轮94进行转动,可以调节旋转的方向,从锥齿轮94的底部固定安装有活动座95,活动座95和制备罐1的内壁转动连接,活动座95的底部固定安装有混合辊96,混合辊96可以将建筑砂浆混合更加的均匀。Furthermore, one side of the main bevel gear 93 is meshedly connected with a slave bevel gear 94, and the main bevel gear 93 drives the slave bevel gear 94 to rotate, and the direction of rotation can be adjusted. A movable seat 95 is fixedly installed at the bottom of the slave bevel gear 94, and the movable seat 95 is rotatably connected to the inner wall of the preparation tank 1. A mixing roller 96 is fixedly installed at the bottom of the movable seat 95, and the mixing roller 96 can mix the building mortar more evenly.
工作原理:工作人员铜尾矿从进料口11放置在粉碎罐2的内部,启动驱动电机82,驱动电机82带动主皮带轮83进行转动,主皮带轮83用皮带带动从皮带轮84进行转动,从皮带轮84带动粉碎辊85进行转动,粉碎辊85在粉碎罐2的内部对铜尾矿进行破碎,将破碎完成的铜尾矿传输到制备罐1的内部,同时主皮带轮83带动连接轴91进行转动,连接轴91带动主锥齿轮93进行转动,主锥齿轮93带动从锥齿轮94进行转动,从锥齿轮94带动活动座95进行转动,活动座95带动混合辊96进行转动,混合辊96在制备罐1内部的材料进行混合砂浆,将砂浆从出料管10的内部排出,在破碎过程当中,启动吸风机4,吸风机4将粉碎罐2内部的灰尘吸进吸风罩6的内部,用吸风罩6内部的过滤网7进行过滤,将灰尘从连接软管5传输到收集箱3的内部,将灰尘收集到收集箱3内部。Working principle: the staff puts the copper tailings into the crushing tank 2 from the feed port 11, starts the drive motor 82, and the drive motor 82 drives the main pulley 83 to rotate. The main pulley 83 drives the slave pulley 84 to rotate with a belt, and the slave pulley 84 drives the crushing roller 85 to rotate. The crushing roller 85 crushes the copper tailings inside the crushing tank 2 and transfers the crushed copper tailings to the inside of the preparation tank 1. At the same time, the main pulley 83 drives the connecting shaft 91 to rotate, and the connecting shaft 91 drives the main bevel gear 93 to rotate. The bevel gear 93 drives the slave bevel gear 94 to rotate, the slave bevel gear 94 drives the movable seat 95 to rotate, the movable seat 95 drives the mixing roller 96 to rotate, the mixing roller 96 mixes the material inside the preparation tank 1 with mortar, and discharges the mortar from the inside of the discharge pipe 10. During the crushing process, the suction fan 4 is started, and the suction fan 4 sucks the dust inside the crushing tank 2 into the inside of the suction hood 6, and filters it with the filter net 7 inside the suction hood 6, and transmits the dust from the connecting hose 5 to the inside of the collecting box 3, and collects the dust into the inside of the collecting box 3.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
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