CN221788541U - Dust removal box convenient to change ash discharge port - Google Patents
Dust removal box convenient to change ash discharge port Download PDFInfo
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- CN221788541U CN221788541U CN202323529705.6U CN202323529705U CN221788541U CN 221788541 U CN221788541 U CN 221788541U CN 202323529705 U CN202323529705 U CN 202323529705U CN 221788541 U CN221788541 U CN 221788541U
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- 239000000428 dust Substances 0.000 title claims abstract description 129
- 239000004744 fabric Substances 0.000 claims description 4
- 238000007789 sealing Methods 0.000 claims description 3
- 238000004140 cleaning Methods 0.000 description 9
- 239000002245 particle Substances 0.000 description 5
- 239000007787 solid Substances 0.000 description 5
- 238000012423 maintenance Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000011084 recovery Methods 0.000 description 3
- 238000001914 filtration Methods 0.000 description 2
- 238000002203 pretreatment Methods 0.000 description 2
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 239000000809 air pollutant Substances 0.000 description 1
- 231100001243 air pollutant Toxicity 0.000 description 1
- 238000004887 air purification Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
本实用新型涉及除尘器技术领域,特别是一种便于更换排灰口的除尘箱,用于安装在除尘箱主体上,所述除尘箱主体呈内部中空的方形壳状结构,除尘箱主体一面设有进气口,除尘箱主体另一面设有排气口,除尘箱主体内设有过滤袋,所述可更换排灰口设置在除尘箱主体底部并正对所述过滤袋,所述可更换排灰口包括多个排灰斗主体,所述排灰斗主体均匀排列布设在除尘箱主体底部,排灰斗主体正对过滤袋,所述排灰斗主体呈锥形壳状结构,排灰斗主体内壁呈斜面,排灰斗主体底部设有阀门;所述除尘箱主体上设有滑槽,滑槽内可滑动地设有滑板,所述滑板正对一个排灰斗主体。
The utility model relates to the technical field of dust collectors, particularly to a dust box that is easy to replace an ash discharge port and is used to be installed on a dust box main body, the dust box main body being in the form of a square shell with a hollow interior, an air inlet being provided on one side of the dust box main body, an exhaust port being provided on the other side of the dust box main body, a filter bag being provided in the dust box main body, the replaceable ash discharge port being arranged at the bottom of the dust box main body and facing the filter bag, the replaceable ash discharge port comprising a plurality of ash discharge hopper main bodies, the ash discharge hopper main bodies being evenly arranged and arranged at the bottom of the dust box main body, the ash discharge hopper main body facing the filter bag, the ash discharge hopper main body being in the form of a conical shell, the inner wall of the ash discharge hopper main body being in the form of an inclined surface, and a valve being provided at the bottom of the ash discharge hopper main body; a slide groove is provided on the dust box main body, a slide plate is slidably provided in the slide groove, and the slide plate faces an ash discharge hopper main body.
Description
技术领域Technical Field
本实用新型涉及除尘器技术领域,特别是一种便于更换排灰口的除尘箱。The utility model relates to the technical field of dust collectors, in particular to a dust removal box which is convenient for replacing a dust discharge port.
背景技术Background Art
布袋除尘器是一种常见的空气净化设备,主要用于过滤工业生产或大型建筑物中产生的粉尘、烟雾等空气污染物,从而改善室内空气质量,保护人们的健康。它的工作原理是通过高压风机产生强力气流,将污染空气吸入除尘器中,经过预处理进入滤袋室,然后通过一系列滤袋的过滤作用将含尘气体中的粉尘等固态颗粒物截留在布袋上,布袋上方设置震动装置,布袋下方设置灰斗,通过震动将粉尘等固态颗粒物抖落到灰斗中,实现对粉尘的集中回收;在使用过程中只需定期清洗或更换布袋,即可维持除尘效果。但是现有技术中对灰斗的拆卸、清理却极少关注,大部分布袋除尘器的灰斗需要等粉尘集满后,将布袋除尘器停机然后将灰斗从布袋除尘器上拆下后清理再安装回,除尘箱清理过程极其繁琐,且耗时较长,极大地影响了布袋除尘器的除尘效率。Bag filter is a common air purification equipment, mainly used to filter dust, smoke and other air pollutants generated in industrial production or large buildings, so as to improve indoor air quality and protect people's health. Its working principle is to generate strong airflow through high-pressure fan, suck polluted air into the dust collector, enter the filter bag chamber after pretreatment, and then intercept dust and other solid particles in the dust-containing gas on the bag through the filtering action of a series of filter bags. A vibration device is set above the bag, and an ash hopper is set below the bag. Through vibration, solid particles such as dust are shaken off into the ash hopper to achieve centralized recovery of dust; during use, only regular cleaning or replacement of the bag is required to maintain the dust removal effect. However, the prior art pays little attention to the disassembly and cleaning of the ash hopper. The ash hopper of most bag filters needs to be shut down after the dust is full, and then the ash hopper is removed from the bag filter, cleaned and installed again. The dust box cleaning process is extremely cumbersome and time-consuming, which greatly affects the dust removal efficiency of the bag filter.
为解决上述技术问题,中国专利CN219764838U公开了一种应用于布袋除尘器的可更换式除尘箱,包括两个除尘箱本体、更换小车和导轨,两条平行直线导轨设置在除尘器本体下方的地面上,更换小车可直线滑动地设置在导轨上,在更换小车上设置有驱动装置,两个除尘箱本体沿更换小车滑动方向上并列固定放置在更换小车上,在驱动装置作用下更换小车带动两个除尘箱本体分别在与在除尘器本体下部的灰斗出口处切换结合或脱开状态。上述专利可以在除尘箱更换过程中不影响除尘器正常运行工作,但是对灰斗进行全部拆卸和更换具有时间差,依旧会有部分灰尘逃逸出,影响除尘效果。In order to solve the above technical problems, Chinese patent CN219764838U discloses a replaceable dust box for bag dust collector, including two dust box bodies, a replacement trolley and a guide rail, two parallel linear guide rails are arranged on the ground below the dust collector body, the replacement trolley can be linearly slidably arranged on the guide rail, a driving device is arranged on the replacement trolley, and the two dust box bodies are fixedly placed on the replacement trolley in parallel along the sliding direction of the replacement trolley. Under the action of the driving device, the replacement trolley drives the two dust box bodies to switch the combined or disengaged state at the ash hopper outlet at the bottom of the dust collector body. The above patent can not affect the normal operation of the dust collector during the dust box replacement process, but there is a time difference for the complete disassembly and replacement of the ash hopper, and some dust will still escape, affecting the dust removal effect.
因此提供一种便于更换排灰口的除尘箱,便于操作人员随时对排灰口进行更换,同时减少灰尘逃逸,提高使用稳定性和使用效率是本领域技术人员需要做的。Therefore, it is necessary for technical personnel in this field to provide a dust removal box with an easy-to-replace ash discharge port, so that operators can replace the ash discharge port at any time, while reducing dust escape and improving the stability and efficiency of use.
实用新型内容Utility Model Content
本实用新型目的在于提供一种便于更换排灰口的除尘箱,以解决现有技术中对布袋除尘器的灰斗进行清理时,需要将布袋除尘器停机,导致清理过程繁琐,耗时较长,极大地影响了布袋除尘器的除尘效率的技术问题。The utility model aims to provide a dust removal box which is easy to replace the ash discharge port, so as to solve the technical problem in the prior art that when cleaning the ash hopper of the bag dust collector, the bag dust collector needs to be shut down, resulting in a cumbersome and time-consuming cleaning process, which greatly affects the dust removal efficiency of the bag dust collector.
本实用新型解决其技术问题所采用的技术方案是:一种便于更换排灰口的除尘箱,用于安装在除尘箱主体上,所述除尘箱主体呈内部中空的方形壳状结构,除尘箱主体一面设有进气口,除尘箱主体另一面设有排气口,除尘箱主体内设有过滤袋,所述可更换排灰口设置在除尘箱主体底部并正对所述过滤袋,所述可更换排灰口包括多个排灰斗主体,所述排灰斗主体均匀排列布设在除尘箱主体底部,排灰斗主体正对过滤袋,所述排灰斗主体呈锥形壳状结构,排灰斗主体内壁呈斜面,排灰斗主体底部设有阀门;所述除尘箱主体上设有滑槽,滑槽内可滑动地设有滑板,所述滑板正对一个排灰斗主体。The technical solution adopted by the utility model to solve its technical problems is: a dust box with an easy-to-replace ash discharge port, which is used for installation on the dust box main body. The dust box main body is a square shell-shaped structure with a hollow interior. An air inlet is provided on one side of the dust box main body, and an exhaust port is provided on the other side of the dust box main body. A filter bag is provided in the dust box main body. The replaceable ash discharge port is arranged at the bottom of the dust box main body and faces the filter bag. The replaceable ash discharge port includes a plurality of ash discharge hopper main bodies, which are evenly arranged and arranged at the bottom of the dust box main body, and the ash discharge hopper main body faces the filter bag. The ash discharge hopper main body is a conical shell-shaped structure, and the inner wall of the ash discharge hopper main body is an inclined surface. A valve is provided at the bottom of the ash discharge hopper main body; a slide groove is provided on the dust box main body, and a slide plate is slidably provided in the slide groove, and the slide plate faces an ash discharge hopper main body.
进一步地,所述滑板的宽度与排灰斗主体的上开口宽度一致。Furthermore, the width of the slide plate is consistent with the width of the upper opening of the ash discharge hopper body.
进一步地,所述排灰斗主体可拆连接在除尘箱主体底部。Furthermore, the dust discharge hopper body can be detachably connected to the bottom of the dust removal box body.
进一步地,所述排灰斗主体设有四个,四个排灰斗主体从进气口处纵向均匀排列。Furthermore, the ash discharge hopper bodies are provided with four, and the four ash discharge hopper bodies are evenly arranged longitudinally from the air inlet.
进一步地,一个排灰斗主体靠近进气口,其余排灰斗主体依次纵向排列。Furthermore, one ash discharge hopper body is close to the air inlet, and the other ash discharge hopper bodies are arranged longitudinally in sequence.
进一步地,所述滑板位于过滤袋下方。Furthermore, the slide plate is located below the filter bag.
进一步地,所述滑槽上安装有密封布。Furthermore, a sealing cloth is installed on the slide groove.
本实用新型的有益效果是:本实用新型通过设置多个排灰斗主体,并将多个排灰斗主体均匀排列在进气口和出气口之间,以此使得从除尘箱主体内落下的灰尘会由多到少依次落入到多个排灰斗主体内,进而使得靠近进气口的排灰斗主体需要更换清理和维修的频率更高,而其余的排灰斗主体的清理频率大大降低,以此提高使用寿命和使用稳定性。同时相比于一个排灰斗,本实用新型采用的多个排灰斗主体的体积更小,极大地减小了劳动强度,更有利于更换维修。The beneficial effect of the utility model is that the utility model sets a plurality of ash discharge hopper bodies and evenly arranges the plurality of ash discharge hopper bodies between the air inlet and the air outlet, so that the dust falling from the dust removal box body will fall into the plurality of ash discharge hopper bodies in order from more to less, thereby making the ash discharge hopper body close to the air inlet need to be replaced, cleaned and repaired more frequently, while the cleaning frequency of the remaining ash discharge hopper bodies is greatly reduced, thereby improving the service life and stability of use. At the same time, compared with one ash discharge hopper, the plurality of ash discharge hopper bodies used in the utility model are smaller in size, greatly reducing the labor intensity, and are more conducive to replacement and maintenance.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本实用新型的便于更换排灰口的除尘箱的立体图。FIG. 1 is a perspective view of a dust removal box of the utility model that is convenient for replacing the dust discharge port.
图2是本实用新型的便于更换排灰口的除尘箱的剖视图。FIG2 is a cross-sectional view of the dust removal box of the utility model which is convenient for replacing the dust discharge port.
图3是图2的等轴侧示意图。FIG. 3 is an isometric schematic view of FIG. 2 .
图4是本实用新型的便于更换排灰口的除尘箱的爆炸图。FIG. 4 is an exploded view of the dust removal box of the utility model which is convenient for replacing the dust discharge port.
附图中各部件的标记如下:10、除尘箱主体;11、进气口;12、排气口;13、过滤袋;14、滑槽;15、滑板;20、排灰斗主体;21、阀门。The markings of the components in the accompanying drawings are as follows: 10, dust removal box body; 11, air inlet; 12, exhaust port; 13, filter bag; 14, chute; 15, slide plate; 20, ash hopper body; 21, valve.
具体实施方式DETAILED DESCRIPTION
现在结合附图对本实用新型作详细的说明。此图为简化的示意图,仅以示意方式说明本实用新型的基本结构,因此其仅显示与本实用新型有关的构成。Now the utility model is described in detail with reference to the accompanying drawings. This figure is a simplified schematic diagram, which only illustrates the basic structure of the utility model in a schematic manner, so it only shows the components related to the utility model.
请参阅图1,本实用新型提供一种便于更换排灰口的除尘箱,用于安装在除尘箱主体10上,所述除尘箱主体10呈内部中空的方形壳状结构,除尘箱主体10一面设有进气口11,除尘箱主体10另一面设有排气口12,除尘箱主体10内设有过滤袋13,所述可更换排灰口设置在除尘箱主体10底部并正对所述过滤袋13;使用时,通过高压风机(图未示出)产生强力气流,将污染空气吸入除尘器中,经过预处理后通过过滤袋13,利用过滤袋13的过滤作用将含尘气体中的粉尘等固态颗粒物截留在过滤袋13上,过滤袋13上方设置震动装置(图未标出),布袋下方设置所述可更换排灰口,通过震动将粉尘等固态颗粒物抖落到所述可更换排灰口中,实现对粉尘的集中回收。Please refer to Figure 1. The utility model provides a dust collector box with an easily replaceable dust discharge port, which is used to be installed on a dust collector box body 10. The dust collector box body 10 is a square shell-shaped structure with a hollow interior. An air inlet 11 is provided on one side of the dust collector box body 10, and an exhaust port 12 is provided on the other side of the dust collector box body 10. A filter bag 13 is provided in the dust collector box body 10. The replaceable dust discharge port is arranged at the bottom of the dust collector box body 10 and directly faces the filter bag 13. When in use, a high-pressure fan (not shown) generates a strong airflow to suck polluted air into the dust collector, and after pre-treatment, the polluted air passes through the filter bag 13. The dust and other solid particles in the dust-containing gas are trapped on the filter bag 13 by the filtering effect of the filter bag 13. A vibration device (not shown) is arranged above the filter bag 13, and the replaceable dust discharge port is arranged below the cloth bag. The dust and other solid particles are shaken off into the replaceable dust discharge port by vibration, so as to realize the centralized recovery of dust.
进一步地,所述可更换排灰口包括多个排灰斗主体20,所述排灰斗主体20均匀排列布设在除尘箱主体10底部,排灰斗主体20利用螺栓或螺钉等紧固件可拆连接在除尘箱主体10底部,排灰斗主体20正对过滤袋13。所述排灰斗主体20呈锥形壳状结构,排灰斗主体20内壁呈斜面,排灰斗主体20底部设有阀门21,使用时,利用所述阀门21保证排灰斗主体20排灰通畅性。从除尘箱主体10内落下的灰尘会集聚在排灰斗主体20内,打开所述阀门21,灰尘从排灰斗主体20内排出,关闭所述阀门21,灰尘集聚在排灰斗主体20内。优选地,所述阀门21为蝶阀。Further, the replaceable ash discharge port includes a plurality of ash discharge hopper bodies 20, which are evenly arranged at the bottom of the dust box body 10, and are detachably connected to the bottom of the dust box body 10 by fasteners such as bolts or screws, and the ash discharge hopper body 20 faces the filter bag 13. The ash discharge hopper body 20 is a conical shell structure, and the inner wall of the ash discharge hopper body 20 is an inclined surface. A valve 21 is provided at the bottom of the ash discharge hopper body 20. When in use, the valve 21 is used to ensure the ash discharge of the ash discharge hopper body 20. Dust falling from the dust box body 10 will gather in the ash discharge hopper body 20. When the valve 21 is opened, the dust is discharged from the ash discharge hopper body 20. When the valve 21 is closed, the dust gathers in the ash discharge hopper body 20. Preferably, the valve 21 is a butterfly valve.
具体地,所述排灰斗主体20设有四个,四个排灰斗主体20从进气口11处纵向均匀排列。即一个排灰斗主体20靠近进气口11,其余依次纵向排列。Specifically, there are four ash discharge hopper bodies 20, and the four ash discharge hopper bodies 20 are evenly arranged longitudinally from the air inlet 11. That is, one ash discharge hopper body 20 is close to the air inlet 11, and the others are arranged longitudinally in sequence.
使用时,由于靠近进气口11的排灰斗主体20承接的灰尘远多于远离进气口11的排灰斗主体20,因此,本实用新型通过设置多个排灰斗主体20,并将多个排灰斗主体20均匀排列在进气口11和出气口12之间,以此使得从除尘箱主体10内落下的灰尘会由多到少依次落入到多个排灰斗主体20内,进而使得靠近进气口11的排灰斗主体20需要更换清理和维修的频率更高,而其余的排灰斗主体20的清理频率大大降低,以此提高使用寿命和使用稳定性,同时相比于一个排灰斗,本实用新型采用的多个排灰斗主体20的体积更小,极大地减小了劳动强度,更有利于更换维修。During use, since the ash hopper main body 20 close to the air inlet 11 receives much more dust than the ash hopper main body 20 far from the air inlet 11, the utility model provides a plurality of ash hopper main bodies 20 and evenly arranges the plurality of ash hopper main bodies 20 between the air inlet 11 and the air outlet 12, so that the dust falling from the dust removal box main body 10 will fall into the plurality of ash hopper main bodies 20 in sequence from more to less, thereby making the ash hopper main body 20 close to the air inlet 11 require replacement, cleaning and maintenance more frequently, while the cleaning frequency of the remaining ash hopper main bodies 20 is greatly reduced, thereby improving the service life and stability of use. At the same time, compared with one ash hopper, the plurality of ash hopper main bodies 20 adopted in the utility model are smaller in size, greatly reducing the labor intensity, and are more conducive to replacement and maintenance.
进一步地,所述除尘箱主体10上设有滑槽14,滑槽14内可滑动地设有滑板15,所述滑板15正对一个排灰斗主体20;优选地,所述滑板15的宽度与排灰斗主体20的上开口宽度一致。所述滑板15位于过滤袋13下方,用以隔档过滤袋13内的灰尘掉落。Furthermore, the dust removal box body 10 is provided with a slide groove 14, and a slide plate 15 is slidably provided in the slide groove 14, and the slide plate 15 is directly opposite to an ash discharge hopper body 20; preferably, the width of the slide plate 15 is consistent with the width of the upper opening of the ash discharge hopper body 20. The slide plate 15 is located below the filter bag 13 to prevent dust in the filter bag 13 from falling.
使用时,将所述滑板15插入到滑槽14内并将其滑动到一个排灰斗主体20上方,用以隔档灰尘落入,便于操作人员对所述排灰斗主体20进行更换,以此实现不停机更换,提高加工效率。When in use, the slide plate 15 is inserted into the slide groove 14 and slid above an ash hopper body 20 to block dust from falling in, making it convenient for operators to replace the ash hopper body 20, thereby achieving non-stop replacement and improving processing efficiency.
可以理解地,所述滑槽14上安装有密封布(图未示出),用以防止内部灰尘逃逸出除尘箱主体10,保证滑板15滑动的稳定性。It can be understood that a sealing cloth (not shown) is installed on the slide groove 14 to prevent internal dust from escaping from the dust removal box body 10 and ensure the sliding stability of the slide plate 15.
本实用新型的具体操作方式为,除尘时:通过所述高压风机产生强力气流,将污染空气吸入除尘器中,经过预处理后通过过滤袋13,过滤袋13上方设置震动装置,布袋下方设置多个排灰斗主体20,通过震动将粉尘等固态颗粒物抖落到排灰斗主体20内,实现对粉尘的集中回收。The specific operation method of the utility model is as follows: during dust removal: a strong airflow is generated by the high-pressure fan to suck the polluted air into the dust collector, and after pre-treatment, it passes through the filter bag 13, a vibration device is arranged above the filter bag 13, and a plurality of ash discharge hopper bodies 20 are arranged below the bag, and solid particles such as dust are shaken off into the ash discharge hopper body 20 through vibration, thereby realizing centralized recovery of dust.
排灰时:将所述滑板15插入到滑槽14内并将其滑动到一个排灰斗主体20上方,用以隔档灰尘落入,拆卸正对滑板15的一个排灰斗主体20,更换新的排灰斗主体20,完成更换。When discharging dust: insert the slide plate 15 into the slide groove 14 and slide it above an ash discharge bucket body 20 to block dust from falling in, remove an ash discharge bucket body 20 facing the slide plate 15, replace it with a new ash discharge bucket body 20, and complete the replacement.
本实用新型通过设置多个排灰斗主体20,并将多个排灰斗主体20均匀排列在进气口11和出气口12之间,以此使得从除尘箱主体10内落下的灰尘会由多到少依次落入到多个排灰斗主体20内,进而使得靠近进气口11的排灰斗主体20需要更换清理和维修的频率更高,而其余的排灰斗主体20的清理频率大大降低,以此提高使用寿命和使用稳定性。同时相比于一个排灰斗,本实用新型采用的多个排灰斗主体20的体积更小,极大地减小了劳动强度,更有利于更换维修。The utility model sets a plurality of ash hopper bodies 20 and evenly arranges the plurality of ash hopper bodies 20 between the air inlet 11 and the air outlet 12, so that the dust falling from the dust box body 10 will fall into the plurality of ash hopper bodies 20 in order from large to small, so that the ash hopper bodies 20 near the air inlet 11 need to be replaced, cleaned and repaired more frequently, while the cleaning frequency of the remaining ash hopper bodies 20 is greatly reduced, thereby improving the service life and stability of use. At the same time, compared with one ash hopper, the plurality of ash hopper bodies 20 used in the utility model are smaller in size, greatly reducing the labor intensity and being more conducive to replacement and maintenance.
可以理解,本实用新型是通过一些实施例进行描述的,本领域技术人员知悉的,在不脱离本实用新型的精神和范围的情况下,可以对这些特征和实施例进行各种改变或等效替换。另外,在本实用新型的教导下,可以对这些特征和实施例进行修改以适应具体的情况及材料而不会脱离本实用新型的精神和范围。因此,本实用新型不受此处所公开的具体实施例的限制,所有落入本申请的权利要求范围内的实施例都属于本实用新型所保护的范围内。It is understood that the present invention is described by some embodiments, and those skilled in the art are aware that various changes or equivalent substitutions may be made to these features and embodiments without departing from the spirit and scope of the present invention. In addition, under the teachings of the present invention, these features and embodiments may be modified to adapt to specific circumstances and materials without departing from the spirit and scope of the present invention. Therefore, the present invention is not limited by the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application belong to the scope protected by the present invention.
Claims (7)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323529705.6U CN221788541U (en) | 2023-12-25 | 2023-12-25 | Dust removal box convenient to change ash discharge port |
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