CN221786174U - Rotary brush type dish-washing machine - Google Patents
Rotary brush type dish-washing machine Download PDFInfo
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- CN221786174U CN221786174U CN202323199566.5U CN202323199566U CN221786174U CN 221786174 U CN221786174 U CN 221786174U CN 202323199566 U CN202323199566 U CN 202323199566U CN 221786174 U CN221786174 U CN 221786174U
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- 238000004851 dishwashing Methods 0.000 title claims description 33
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 195
- 238000004140 cleaning Methods 0.000 claims abstract description 139
- 238000011010 flushing procedure Methods 0.000 claims abstract description 107
- 230000001360 synchronised effect Effects 0.000 claims abstract description 86
- 238000005406 washing Methods 0.000 claims abstract description 65
- 239000007788 liquid Substances 0.000 claims abstract description 57
- 239000010865 sewage Substances 0.000 claims abstract description 38
- 238000007789 sealing Methods 0.000 claims abstract description 20
- 239000008399 tap water Substances 0.000 claims abstract description 14
- 235000020679 tap water Nutrition 0.000 claims abstract description 14
- 239000003599 detergent Substances 0.000 claims description 59
- 239000010794 food waste Substances 0.000 claims description 21
- 230000005540 biological transmission Effects 0.000 claims description 11
- 210000005069 ears Anatomy 0.000 claims description 9
- 230000000694 effects Effects 0.000 claims description 8
- 239000004677 Nylon Substances 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 6
- 229920001778 nylon Polymers 0.000 claims description 6
- 239000008400 supply water Substances 0.000 claims description 5
- 230000000712 assembly Effects 0.000 claims description 4
- 238000000429 assembly Methods 0.000 claims description 4
- 238000005202 decontamination Methods 0.000 claims description 2
- 230000003588 decontaminative effect Effects 0.000 claims description 2
- 239000002184 metal Substances 0.000 claims description 2
- 239000002351 wastewater Substances 0.000 claims description 2
- 230000001680 brushing effect Effects 0.000 abstract 2
- 235000012054 meals Nutrition 0.000 abstract 2
- 229910000831 Steel Inorganic materials 0.000 abstract 1
- 238000005096 rolling process Methods 0.000 abstract 1
- 239000010959 steel Substances 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 15
- 230000005611 electricity Effects 0.000 description 8
- 239000007921 spray Substances 0.000 description 7
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 235000021190 leftovers Nutrition 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000005201 scrubbing Methods 0.000 description 1
- 230000001954 sterilising effect Effects 0.000 description 1
- 238000004659 sterilization and disinfection Methods 0.000 description 1
- 238000010408 sweeping Methods 0.000 description 1
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Abstract
Description
技术领域Technical Field
本实用新型涉及家用电器技术领域,特别是涉及一种旋转毛刷式洗碗机。The utility model relates to the technical field of household appliances, in particular to a rotary brush type dishwasher.
背景技术Background Art
现有洗碗机洗碗的原理是,利用旋转的喷淋臂通过碗盘之间的缝隙,长时间反复对碗盘进行喷淋冲洗。现有洗碗机存在的问题主要有以下几个方面:The principle of washing dishes in existing dishwashers is to use a rotating spray arm to spray and rinse the dishes repeatedly for a long time through the gaps between the dishes. The problems existing in existing dishwashers mainly include the following aspects:
1、比较费时、费水。由于现有洗碗机是通过下面旋转的喷淋臂喷淋产生的水流,透过餐具之间很小的缝隙对餐具进行清洗。这种单一依靠缝隙间过来的时断时续的小水流,对碗盘的冲刷力很弱,没有足够长的时间和足够量的水是冲洗不干净的,所以现有洗碗机洗一次都需要几个小时的时间以及需要消耗大量的水。1. It is time-consuming and water-consuming. The existing dishwasher uses the rotating spray arm to spray water to clean the dishes through the small gaps between the dishes. This single intermittent small water flow through the gaps has a weak flushing force on the dishes. Without enough time and enough water, it cannot be rinsed clean. Therefore, it takes several hours and consumes a lot of water to wash the dishes once.
2、比较费电。由于现有洗碗机靠的是用高温高压细水流冲刷的方式进行清洗碗盘,把大量的水加热到高温需要很多电,喷淋臂长时间的旋转也需要很多电,所以现有洗碗机比较费电。2. It is relatively power-consuming. The existing dishwashers rely on the method of using high-temperature and high-pressure water streams to wash dishes. It takes a lot of electricity to heat a large amount of water to a high temperature, and it also takes a lot of electricity to rotate the spray arm for a long time, so the existing dishwashers are relatively power-consuming.
3、洗碗的成本较高。现有洗碗机洗碗的时候需要软化盐、洗碗块、亮碟剂,粗略估算,洗一次碗大约需要3元左右,一年就是一千多元的成本,还不算水电费。这种洗碗成本代价是大多数家庭接受不了的,所以到目前为止,只有少数经济条件较好的家庭使用洗碗机。洗碗成本较高,也是现有洗碗机普及率较低的一个主要原因。3. The cost of washing dishes is high. Existing dishwashers require softening salt, dishwashing tablets, and rinse aid when washing dishes. A rough estimate is that it costs about 3 yuan to wash dishes once, which is more than 1,000 yuan a year, not including water and electricity bills. This cost of washing dishes is unacceptable to most families, so so far, only a few families with better economic conditions use dishwashers. The high cost of washing dishes is also a major reason for the low penetration rate of existing dishwashers.
4,有时洗不干净彻底。现有洗碗机是靠时断时续的小水流冲刷,只有水的冲洗而没有外物机械力的作用,粘得较牢固的污渍就很难清除掉,所以时常发现仍然有一些较为顽固的污渍洗不掉。4. Sometimes it is not cleaned thoroughly. The existing dishwasher relies on intermittent small water flow to flush. Only water flushing without the mechanical force of external objects makes it difficult to remove the stains that are more firmly attached. Therefore, it is often found that there are still some stubborn stains that cannot be washed off.
发明内容Summary of the invention
为了解决现有洗碗机存在的上述问题,本实用新型的目的是提供一种省时、省水、省电、省钱,又把餐具洗得干净彻底的洗碗机。In order to solve the above problems existing in the existing dishwashers, the purpose of the utility model is to provide a dishwasher which saves time, water, electricity and money and washes dishes thoroughly.
本实用新型解决现有洗碗机上述技术问题所采用的技术方案:旋转毛刷式洗碗机,包括外壳以及清洗系统,碗盘架为多空田字格式结构,每个空格内倒扣放置一个碗或盘,每个空格的大小与碗口或盘口相匹配,碗边或盘边与空格的直边相切,在每个切点处的碗盘架上均设有托住固定碗或盘的L形支点;The utility model solves the above technical problems of the existing dishwashers by adopting a technical solution: a rotary brush-type dishwasher, comprising a shell and a cleaning system, a bowl and plate rack having a multi-spaced structure in the form of a Chinese character "田", a bowl or plate being placed upside down in each space, the size of each space matching the mouth of the bowl or plate, the edge of the bowl or plate being tangent to the straight edge of the space, and an L-shaped fulcrum for holding and fixing the bowl or plate being provided on the bowl and plate rack at each tangent point;
每个碗盘的里面和外面,均设有与碗盘的轴向切面造型相匹配,且带一排冲水孔的冲水弧管,冲水弧管上设有毛刷,冲水弧管与其管状中心转轴连通为一体可通水,转轴在碗盘的轴心线上;Inside and outside each bowl and plate, there is a flushing arc tube with a row of flushing holes that matches the axial section shape of the bowl and plate. A brush is provided on the flushing arc tube. The flushing arc tube is connected to its tubular central rotating shaft as a whole so that water can flow through it. The rotating shaft is on the axis of the bowl and plate.
在碗盘架的上面和下面均设有同时也可起冲水弧管支架作用的供水管,转轴端头封闭,转轴安装密封件穿过供水管后固定在供水管上,转轴在供水管内的部分设有一个或一个以上的进水孔;供水管内的水从进水孔进入转轴,然后再从转轴进入冲水弧管,最后从冲水弧管上的冲水孔出来冲洗碗盘;A water supply pipe which can also serve as a flushing arc pipe bracket is arranged on the upper and lower sides of the dish rack. The ends of the rotating shaft are closed. A rotating shaft mounting seal passes through the water supply pipe and is fixed on the water supply pipe. The rotating shaft in the water supply pipe is provided with one or more water inlet holes. Water in the water supply pipe enters the rotating shaft from the water inlet hole, then enters the flushing arc pipe from the rotating shaft, and finally comes out from the flushing holes on the flushing arc pipe to wash the dishes.
上面供水管支架上的多个转轴穿过供水管后均安装同步带轮,上面的电机通过同步带驱动上面的所有同步带轮和冲水弧管一起进行正反转,同时清洗多个碗盘的外面;After passing through the water supply pipe, multiple rotating shafts on the upper water supply pipe bracket are all installed with synchronous pulleys. The upper motor drives all the synchronous pulleys and the flushing arc pipe through the synchronous belt to rotate forward and reversely, and wash the outside of multiple dishes at the same time.
下面供水管支架上的多个转轴穿过供水管后均安装同步带轮,下面的电机通过同步带驱动下面的所有同步带轮和冲水弧管一起进行正反转,同时清洗多个碗盘的里面;The multiple rotating shafts on the water supply pipe bracket below are all installed with synchronous pulleys after passing through the water supply pipe. The motor below drives all the synchronous pulleys below and the flushing arc pipe through the synchronous belt to rotate forward and reverse, and wash the inside of multiple dishes at the same time;
上面的供水管首尾接通形成一个闭环结构的上层洗碗组件;下面的供水管首尾接通形成一个闭环结构,并且下面的供水管贴附在碗盘架的下面组成一个整体,构成下层洗碗组件;上层洗碗组件的供水管和下层洗碗组件的供水管用供水软管接通;The upper water supply pipe is connected end to end to form an upper dishwashing assembly with a closed loop structure; the lower water supply pipe is connected end to end to form a closed loop structure, and the lower water supply pipe is attached to the bottom of the dish rack to form a whole, forming a lower dishwashing assembly; the water supply pipe of the upper dishwashing assembly and the water supply pipe of the lower dishwashing assembly are connected by a water supply hose;
在下层清洗组件框架的四个角各固定一个支柱,用于支撑和固定上层清洗组件,其中前面两个支柱上端设有铰接耳,让上层清洗组件铰接在前面两个支柱上;后面两个支柱的顶端设有上层清洗组件掀起来取放碗盘后放下时的减震垫;A support is fixed at each of the four corners of the frame of the lower cleaning assembly to support and fix the upper cleaning assembly. The upper ends of the two front support pillars are provided with hinged ears to allow the upper cleaning assembly to be hinged on the two front support pillars; the top ends of the two rear support pillars are provided with shock-absorbing pads when the upper cleaning assembly is lifted up to take out dishes and then put down;
洗涤液管与洗涤液箱接通,给整个洗碗组件供水的供水管安装三通管件后分别接通自来水管和洗涤液管,自来水管及洗涤液管上均设有电磁阀;The washing liquid pipe is connected to the washing liquid tank, and the water supply pipe for supplying water to the entire dishwashing assembly is respectively connected to the tap water pipe and the washing liquid pipe after installing a three-way pipe fitting. The tap water pipe and the washing liquid pipe are both provided with solenoid valves;
供水管电磁阀和洗涤液电磁阀以及电机均有智能控制器控制,智能控制器按照设计好的程序对碗盘进行清洗,污水排入下水道。The water supply pipe solenoid valve, the washing liquid solenoid valve and the motor are all controlled by an intelligent controller. The intelligent controller washes the dishes according to a designed program and discharges the sewage into the sewer.
本实用新型旋转毛刷式洗碗机的更进一步方案,冲水弧管上安装有试管刷,试管刷和冲水弧管等长,每隔3厘米左右用一个尼龙扎带或管箍把试管刷绑扎固定在冲水弧管上,试管刷用旧后可进行更换。A further solution of the rotary brush dishwasher of the utility model is that a test tube brush is installed on the flushing arc pipe, the test tube brush and the flushing arc pipe are of equal length, and the test tube brush is tied and fixed to the flushing arc pipe with a nylon tie or a pipe clamp every 3 cm or so, and the test tube brush can be replaced after being worn out.
本实用新型旋转毛刷式洗碗机的更进一步方案,为减少洗碗机的高度,供水管为扁管结构,供水扁管途经每个碗盘的轴心点并安装冲水弧管;A further solution of the rotary brush dishwasher of the utility model is that in order to reduce the height of the dishwasher, the water supply pipe is a flat pipe structure, the water supply flat pipe passes through the axis point of each bowl and plate and is installed with a flushing arc pipe;
冲水弧管同步带轮的传动带为双面齿同步带,在上下两个供水管支架的同步带上均设有张紧轮,电机上的同步带轮直接驱动双面齿同步带。The transmission belt of the flushing arc pipe synchronous belt wheel is a double-sided toothed synchronous belt. Tensioning wheels are provided on the synchronous belts of the upper and lower water supply pipe brackets, and the synchronous belt wheel on the motor directly drives the double-sided toothed synchronous belt.
本实用新型旋转毛刷式洗碗机的更进一步方案,在上下两个供水扁管架上,冲水弧管转轴密封穿过扁管的上下两个穿孔处各密封固定一个4毫米左右长的T形轴套件,在转轴与T形轴套件接触的部位,转轴上设有上下两个一周圈的凹槽,凹槽内均安装相匹配的O形密封圈;A further solution of the rotary brush dishwasher of the utility model is that on the upper and lower water supply flat tube racks, a T-shaped shaft kit of about 4 mm long is sealed and fixed at the upper and lower two perforations of the flat tube where the flushing arc tube shaft seal passes through, and at the contact part between the shaft and the T-shaped shaft kit, two upper and lower grooves of one circle are provided on the shaft, and matching O-shaped sealing rings are installed in the grooves;
转轴穿过供水扁管后固定安装同步带轮,在同步带轮外面的转轴上设有外卡簧槽,外卡簧槽内安装卡挡同步带轮的外卡簧。The rotating shaft passes through the water supply flat pipe and is fixedly installed with a synchronous belt wheel. An external retaining ring groove is arranged on the rotating shaft outside the synchronous belt wheel, and an external retaining ring for retaining the synchronous belt wheel is installed in the external retaining ring groove.
本实用新型旋转毛刷式洗碗机的更进一步方案,上下洗碗组件和中间的碗盘支架共同组成一个清洗单元,每个清洗单元设有一个抽屉壳,多个清洗单元上下分层排列,通过抽屉滑轨安装在洗碗机外壳内,每个抽屉壳面板上均设有拉手;In a further solution of the rotary brush dishwasher of the utility model, the upper and lower dishwashing assemblies and the middle dish rack together form a cleaning unit, each cleaning unit is provided with a drawer shell, and multiple cleaning units are arranged in layers up and down and installed in the dishwasher shell through drawer slides, and each drawer shell panel is provided with a handle;
把清洗单元拉出来,然后把上面的供水管架向上掀起来,取放碗盘完毕后再推进去。Pull out the cleaning unit, then lift up the water supply pipe rack above it, and push it back in after you have finished taking out and placing dishes.
本实用新型旋转毛刷式洗碗机的更进一步方案,其中一个清洗单元的田字格式碗盘架的空格均为长方形结构,每个空格内倒扣放置一个长盘,每个空格的大小与长盘相匹配,在对应长盘四个边中间位置的碗盘架上,均设有托住固定长盘的L形支点;In a further solution of the rotary brush dishwasher of the utility model, the spaces of the 田-shaped dish rack of one washing unit are all rectangular structures, a long dish is placed upside down in each space, the size of each space matches the long dish, and L-shaped fulcrums for holding and fixing the long dish are provided on the dish rack at the middle positions of the four sides corresponding to the long dish;
每个长盘的上面和下面,各设有与长盘的长边方向相同的三个滚刷,三个滚刷的排列为中间的高,两边的低,确保上下各三个滚刷的刷毛把长盘的外面和里面全部刷洗覆盖到位;Each long plate is provided with three roller brushes on the top and bottom in the same direction as the long side of the long plate. The three roller brushes are arranged with the middle one high and the two sides low, ensuring that the bristles of the three roller brushes on the top and bottom can fully cover the outside and inside of the long plate.
滚刷的转轴均为管状转轴,转轴上按照轴线方向设有一排或一排以上的冲水孔;The rotating shaft of the roller brush is a tubular rotating shaft, and one or more rows of flushing holes are arranged on the rotating shaft along the axial direction;
滚刷的管状转轴敞口的一端,全部共同穿入安装在一个供水扁管上;在转轴密封穿入扁管的穿孔处,密封固定一个长度4毫米左右的T形轴套件;在与T形轴套件接触部位的转轴上,均设有一周圈的凹槽,凹槽内安装相匹配的O形密封圈;供水扁管内的水从转轴的端口进入转轴,然后再从转轴上的冲水孔出来冲洗长盘;The open end of the tubular rotating shaft of the roller brush is all inserted and installed on a water supply flat tube; a T-shaped shaft set with a length of about 4 mm is sealed and fixed at the hole where the rotating shaft seal penetrates the flat tube; a groove with a circle is provided on the rotating shaft at the contact part with the T-shaped shaft set, and a matching O-shaped sealing ring is installed in the groove; the water in the water supply flat tube enters the rotating shaft from the port of the rotating shaft, and then comes out from the flushing hole on the rotating shaft to wash the long plate;
转轴的另一端封闭,均穿过支架板后安装上同步带轮,每个长盘上面和下面的三个同步带轮各为一组,每组用一条同步带连接起来转动;The other end of the rotating shaft is closed, and the synchronous pulley is installed after passing through the bracket plate. The three synchronous pulleys on the top and bottom of each long plate form a group, and each group is connected by a synchronous belt to rotate;
每个清洗单元同时清洗两个或两个以上的长盘,长盘长边方向为前后方向,按照左右排列的方式进行排列;Each cleaning unit cleans two or more long plates at the same time, the long sides of the long plates are in the front-to-back direction, and they are arranged in a left-right arrangement;
把上面支架板的两端和供水扁管的两端用支架板连接起来构成上层清洗组件,在几个长盘中的左右最边上的同步带轮的上面,再加装一个同步带轮形成双槽轮;中间的长盘均在各自中间最高的一个同步带轮上加装一个同步带轮形成双槽轮;用一条同步带把所有双槽轮的外轮和电机驱动轮以及张紧轮连接起来传动,带动所有上面的滚刷转动进行清洗,张紧轮可根据需要设有一个或多个;The two ends of the upper bracket plate and the two ends of the water supply flat pipe are connected by the bracket plate to form an upper cleaning component. A synchronous pulley is installed on the left and right side synchronous pulleys of several long plates to form a double groove pulley; a synchronous pulley is installed on the highest synchronous pulley in the middle of each middle long plate to form a double groove pulley; a synchronous belt is used to connect the outer wheels of all double groove wheels, the motor drive wheel and the tension wheel for transmission, so as to drive all the roller brushes on the upper side to rotate for cleaning. One or more tension wheels can be provided as needed;
下面滚刷一端的供水扁管和另一端的支架板作为长盘的前后支架,每个长盘左右两边再用支架板连接固定起来,构成放置固定长盘的长方形空格,各个长方形空格连接起来构成下层清洗组件,下层清洗组件也按照上面滚刷的传动方式进行传动;The water supply flat pipe at one end of the roller brush below and the bracket plate at the other end serve as the front and rear brackets of the long disc. The left and right sides of each long disc are connected and fixed by the bracket plate to form a rectangular space for placing and fixing the long disc. Each rectangular space is connected to form a lower cleaning component, and the lower cleaning component is also driven according to the driving method of the roller brush above.
在上下层清洗组件供水扁管的两端均设有配套铰接耳,上层清洗组件通过铰接耳铰接在下层清洗组件供水扁管上,取放长盘时可把上层清洗组件掀起来。Matching hinged ears are arranged at both ends of the water supply flat pipes of the upper and lower cleaning components. The upper cleaning component is hinged to the water supply flat pipe of the lower cleaning component through the hinged ears. The upper cleaning component can be lifted up when taking and placing the long plate.
后面支架板的两端的顶面上设有上层清洗组件掀起来取放长盘后放下时的减震垫;The top surfaces of both ends of the rear support plate are provided with shock-absorbing pads for lifting the upper cleaning assembly to take out the long plate and then putting it down;
上下两层的供水扁管用供水软管接通后再与共用供水管接通,给整个清洗单元的滚刷供水;The water supply flat pipes of the upper and lower layers are connected with a water supply hose and then connected to the common water supply pipe to supply water to the roller brush of the entire cleaning unit;
整个清洗单元安装在抽屉壳内,进行推拉取放长盘。The entire cleaning unit is installed in the drawer shell, and the long tray can be pushed and pulled to be taken in and out.
本实用新型旋转毛刷式洗碗机的更进一步方案,滚刷转轴上设有三个或三个以上与转轴同向的凹槽,每个凹槽放置一个与滚刷转轴等长的试管刷,然后再用尼龙扎带或金属卡箍绕转轴绑扎几道,把试管刷固定在转轴上,试管刷用旧了可随时更换。A further solution of the rotary brush dishwasher of the utility model is that three or more grooves in the same direction as the shaft are provided on the roller brush shaft, a test tube brush of the same length as the roller brush shaft is placed in each groove, and then a nylon tie or a metal clamp is used to tie several times around the shaft to fix the test tube brush on the shaft, and the test tube brush can be replaced at any time when it is worn out.
本实用新型旋转毛刷式洗碗机的更进一步方案,在长盘清洗单元内设有长盒状筷勺刀叉清洗器,盒体及盒盖的内壁上均设有刷毛,盒盖与盒体铰接;A further solution of the rotary brush dishwasher of the utility model is that a long box-shaped chopstick, spoon, knife and fork washer is provided in the long dish washing unit, bristles are provided on the inner walls of the box body and the box cover, and the box cover is hinged to the box body;
在盒体底部沿长边方向设有两个并列安装的滚刷,两个滚刷与盒体刷毛之间无间隙,并且滚刷的刷毛要足够硬,确保筷勺刀叉不会掉落;Two roller brushes are installed in parallel along the long side of the bottom of the box body. There is no gap between the two roller brushes and the bristles of the box body, and the bristles of the roller brushes should be hard enough to ensure that chopsticks, spoons, knives and forks will not fall off.
两个滚刷在同端均设有同步带轮,两个同步带轮通过同步带连接传动,其中一个同步带轮设有外轮构成双槽轮,电机上的同步带轮通过同步带与外轮连接传动,筷勺刀叉与滚刷同向放置;Two roller brushes are provided with synchronous pulleys at the same end, and the two synchronous pulleys are connected and driven by synchronous belts. One of the synchronous pulleys is provided with an outer wheel to form a double groove wheel. The synchronous pulley on the motor is connected and driven with the outer wheel by the synchronous belt. Chopsticks, spoons, knives and forks are placed in the same direction as the roller brushes.
电机与两个滚刷的传动也可采用齿轮传动;The transmission between the motor and the two roller brushes can also be gear transmission;
盒盖为空壳结构,盒盖通过软管与供水扁管接通,可向盒盖内供水或洗涤液,空壳盒盖的底面设有淋洗孔,在滚刷旋转的同时可对筷勺刀叉进行淋洗,污水排入本清洗单元内,随本清洗单元的污水一起排走。The box cover is a hollow shell structure, which is connected to the water supply flat pipe through a hose, so that water or detergent can be supplied to the box cover. A rinse hole is provided on the bottom of the hollow shell box cover, and chopsticks, spoons, knives and forks can be rinsed while the roller brush rotates. The sewage is discharged into the cleaning unit and discharged together with the sewage of the cleaning unit.
本实用新型旋转毛刷式洗碗机的更进一步方案,其中一个单元的碗盘架为置锅架,把锅倒扣在置锅架上,方格的大小与锅口相匹配,锅边与空格的直边相切,在每个切点处的置锅架上均设有托住固定锅的L形支点;A further solution of the rotary brush dishwasher of the utility model is that one of the dish racks of the unit is a pot rack, the pot is placed upside down on the pot rack, the size of the square grid matches the pot mouth, the edge of the pot is tangent to the straight edge of the space, and an L-shaped fulcrum for holding and fixing the pot is provided on the pot rack at each tangent point;
锅的里面和外面,均设有与锅的轴向切面造型相匹配,且中间带一排冲水孔的冲水弧管,冲水弧管上设有毛刷,冲水弧管与其管状中心转轴连通为一体可通水,转轴在锅的轴心线上;Inside and outside the pot, there are flushing arc tubes matching the axial section shape of the pot and with a row of flushing holes in the middle. Brushes are arranged on the flushing arc tubes. The flushing arc tubes are connected to the tubular central rotating shaft as a whole and can pass water. The rotating shaft is on the axis line of the pot.
上下洗锅组件与洗碗组件的结构相同,其他相关组件结构也均相同。The upper and lower pot washing components have the same structure as the dish washing component, and the structures of other related components are also the same.
本实用新型旋转毛刷式洗碗机的更进一步方案,冲水弧管为弧形扁管,冲水弧形扁管的弧内面或弧外面上,两边各设有一个较窄的固定试管刷的凹槽,中间设有一个较宽的固定钢丝刷的凹槽,试管刷凹槽内放置试管刷,钢丝刷凹槽内放置钢丝刷,然后用几道可拆卸管箍绕冲水弧形扁管把试管刷和钢丝刷一起绑固定在冲水弧形扁管上,把试管刷和钢丝刷用旧了可随时更换;A further solution of the rotary brush dishwasher of the utility model is that the flushing arc tube is an arc-shaped flat tube, and a narrow groove for fixing a test tube brush is provided on both sides of the arc inner surface or arc outer surface of the flushing arc-shaped flat tube, and a wider groove for fixing a wire brush is provided in the middle, a test tube brush is placed in the test tube brush groove, and a wire brush is placed in the wire brush groove, and then several detachable pipe clamps are used to wrap around the flushing arc-shaped flat tube to tie the test tube brush and the wire brush together and fix them on the flushing arc-shaped flat tube, so that the test tube brush and the wire brush can be replaced at any time when they are worn out;
在试管刷毛靠近钢丝刷一侧的冲水弧形扁管上设有一排或一排以上的冲水孔。One row or more than one row of flushing holes are arranged on the flushing arc flat tube at one side of the test tube bristles close to the wire brush.
本实用新型旋转毛刷式洗碗机的更进一步方案,在锅把手根部下方的置锅架上,设有开口向上的锅把手卡箍,锅把手恰好卡固在卡箍内被固定。According to a further solution of the rotary brush dishwasher of the present invention, a pot handle clamp with an opening upward is provided on the pot rack below the root of the pot handle, and the pot handle is just clamped and fixed in the clamp.
本实用新型旋转毛刷式洗碗机的更进一步方案,每个清洗单元抽屉壳面板的两端盖在洗碗机外壳左右两侧立墙的外面,面板的两端与洗碗机外壳的左右两个侧面墙齐平;In a further solution of the rotary brush dishwasher of the utility model, the two ends of each cleaning unit drawer shell panel cover the outside of the left and right vertical walls of the dishwasher shell, and the two ends of the panel are flush with the left and right side walls of the dishwasher shell;
在上下两个抽屉面板之间,设有3厘米左右宽的嵌入洗碗机外壳的密封挡板条,密封挡板条确保水和洗涤液不外流,密封挡板条的外立面与洗碗机外壳左右两侧立墙的前立面齐平。Between the upper and lower drawer panels, there is a sealing baffle strip about 3 cm wide embedded in the dishwasher shell. The sealing baffle strip ensures that water and detergent do not flow out, and the outer facade of the sealing baffle strip is flush with the front facades of the left and right walls of the dishwasher shell.
洗碗机外壳壳体的整个前立面设有一周遭的磁吸式密封条,密封挡板条的外立面的上下边沿均设有磁吸式密封条,实现抽屉壳推进去后抽屉面板与洗碗机外壳之间处于密封状态。The entire front facade of the dishwasher shell is provided with a surrounding magnetic sealing strip, and the upper and lower edges of the outer facade of the sealing baffle strip are provided with magnetic sealing strips, so that after the drawer shell is pushed in, the drawer panel and the dishwasher shell are in a sealed state.
本实用新型旋转毛刷式洗碗机的更进一步方案,给多个清洗单元供水的竖向共用供水管上端封闭,中间设有多个三通管件分别对应每个清洗单元,三通管件加装电磁阀后与每个清洗单元的供水软管接通;A further solution of the rotary brush dishwasher of the utility model is that the upper end of the vertical common water supply pipe for supplying water to the multiple cleaning units is closed, and multiple three-way pipe fittings are arranged in the middle corresponding to each cleaning unit respectively, and the three-way pipe fittings are connected to the water supply hose of each cleaning unit after being equipped with a solenoid valve;
给多个清洗单元电机供电的竖向共用电源线上设有多个对应每个清洗单元的开关,通过开关后共用电源线与每个清洗单元的电机进行电连接;A plurality of switches corresponding to each cleaning unit are arranged on a vertical common power line for supplying power to the motors of the multiple cleaning units, and the common power line is electrically connected to the motor of each cleaning unit through the switches;
每个清洗单元的供水软管和电源线的长度,均设有满足清洗单元拉出洗碗机外壳时的长度余量;The length of the water supply hose and power cord of each cleaning unit is set to allow for the cleaning unit to be pulled out of the dishwasher housing;
每个清洗单元的抽屉壳面板上均设有独立的控制开关,均可单独运行进行清洗。Each cleaning unit has an independent control switch on the drawer shell panel, and can be operated independently for cleaning.
本实用新型旋转毛刷式洗碗机的更进一步方案,每个清洗单元抽屉壳的底板,均向同一侧倾斜集中收拢至底板的污水排放地漏孔,地漏孔下面设有地漏孔接头;In a further solution of the rotary brush dishwasher of the utility model, the bottom plate of each cleaning unit drawer shell is tilted to the same side and gathered to the sewage discharge floor drain hole of the bottom plate, and a floor drain hole joint is provided below the floor drain hole;
固定在洗碗机内壁上的共用竖向排污管上,设有多个三通管件分别对应每个清洗单元,三通管件上设有接头,用软管把地漏孔接头和三通管件上的接头接通;A common vertical sewage pipe fixed on the inner wall of the dishwasher is provided with a plurality of three-way pipe fittings corresponding to each cleaning unit respectively. A joint is provided on the three-way pipe fitting, and a hose is used to connect the floor drain hole joint and the joint on the three-way pipe fitting;
每个清洗单元的污水软管的长度,均设有满足清洗单元拉出洗碗机外壳时的长度余量;The length of the sewage hose of each cleaning unit is provided with a length margin sufficient for the cleaning unit to be pulled out of the dishwasher housing;
本实用新型旋转毛刷式洗碗机的更进一步方案,在最下面一个清洗单元的下面设有洗涤液箱,洗涤液箱设有洗涤液泵,洗涤液泵出口设有洗涤液电磁阀,洗涤液电磁阀接入水平段共用供水管;A further solution of the rotary brush dishwasher of the utility model is that a washing liquid tank is provided below the lowest cleaning unit, the washing liquid tank is provided with a washing liquid pump, a washing liquid solenoid valve is provided at the outlet of the washing liquid pump, and the washing liquid solenoid valve is connected to the common water supply pipe of the horizontal section;
自来水管安装供水电磁阀后也接入水平段共用供水管;After the water supply solenoid valve is installed on the water pipe, it is also connected to the shared water supply pipe in the horizontal section;
水平段共用供水管的出口端设有水龙头电加热器,水龙头电加热器再与竖向供水管接通,无论向清洗单元供水还是供洗涤液均可进行加热,以进一步增强去污能力。A faucet electric heater is provided at the outlet end of the common water supply pipe in the horizontal section, and the faucet electric heater is connected to the vertical water supply pipe. Both the water supply to the cleaning unit and the detergent supply can be heated to further enhance the decontamination ability.
本实用新型旋转毛刷式洗碗机的更进一步方案,在洗碗机最下层洗涤液箱的旁边设有旧洗涤液箱和餐余垃圾处理器;A further solution of the rotary brush dishwasher of the utility model is that a used washing liquid tank and a food waste disposer are provided next to the washing liquid tank at the bottom of the dishwasher;
共用竖向排污管的下端安装有三通管件,三通管件下面的两个分支均设有电磁阀;A three-way pipe fitting is installed at the lower end of the common vertical sewage pipe, and two branches below the three-way pipe fitting are provided with solenoid valves;
一个分支接入餐余垃圾处理器,把饭菜残渣研磨成浆沫后排入下水道;One branch is connected to the food waste disposer, which grinds the food scraps into pulp and discharges them into the sewer;
另一个分支接入旧洗涤液箱,旧洗涤液箱设有旧洗涤液泵,旧洗涤液泵的出口设有旧洗涤液电磁阀,旧洗涤液电磁阀的出口接入水平段共用供水管;Another branch is connected to the old washing liquid tank, the old washing liquid tank is provided with an old washing liquid pump, the outlet of the old washing liquid pump is provided with an old washing liquid solenoid valve, and the outlet of the old washing liquid solenoid valve is connected to the common water supply pipe of the horizontal section;
清洗碗盘时先用清水清洗一遍,然后用旧洗涤液清洗,再把旧洗涤液用清水冲洗干净,以上这些程序的污水全部排入餐余垃圾处理器后再排入下水道;When washing dishes, first rinse them with clean water, then with old detergent, and then rinse the old detergent with clean water. All the wastewater from the above procedures is discharged into the food waste disposer and then into the sewer;
然后再用新洗涤液清洗,新洗涤液清洗完后全部排入旧洗涤液箱内,最后用清水冲洗干净,污水排入餐余垃圾处理器后再排入下水道。Then clean it with new detergent, and drain all the new detergent into the old detergent tank. Finally, rinse it with clean water, and drain the sewage into the food waste disposer and then into the sewer.
本实用新型旋转毛刷式洗碗机的更进一步方案,洗涤液箱设有可旋转移动位置的添加嘴,添加嘴下面接通长度15厘米左右水平放置的添加洗涤液管,添加洗涤液管的一端向上弯曲90度,安装漏斗状添加嘴;另一端向下弯曲90度,在洗涤液箱的外边沿处,滑配合插入洗涤液箱的顶部并可旋转;向洗涤液箱内添加洗涤液时,可把添加嘴旋转到洗碗机外壳的外面后添加洗涤液,添加完后再把添加嘴旋转到洗碗机外壳内。A further solution of the rotary brush dishwasher of the utility model is that the washing liquid tank is provided with an adding nozzle which can be rotated and moved, and a washing liquid adding pipe with a length of about 15 cm and placed horizontally is connected below the adding nozzle. One end of the washing liquid adding pipe is bent upward by 90 degrees and a funnel-shaped adding nozzle is installed; the other end is bent downward by 90 degrees and inserted into the top of the washing liquid tank at the outer edge of the washing liquid tank through a sliding fit and can be rotated; when adding washing liquid into the washing liquid tank, the adding nozzle can be rotated to the outside of the dishwasher shell to add washing liquid, and the adding nozzle can be rotated into the dishwasher shell after adding.
本实用新型旋转毛刷式洗碗机的更进一步方案,在供水电磁阀后面的供水管上加装高压水泵,以增加水的冲力,进一步加强冲刷清洗的效果。A further solution of the rotary brush dishwasher of the utility model is to install a high-pressure water pump on the water supply pipe behind the water supply solenoid valve to increase the impact of water and further enhance the flushing and cleaning effect.
最下面的洗涤液箱和高压水泵所在的这一层设有两扇平开门,平开门上均设有拉手。The layer where the lowest washing liquid tank and high-pressure water pump are located is provided with two swing doors, both of which are provided with handles.
本实用新型旋转毛刷式洗碗机的更进一步方案,洗碗机外壳的顶部设有智能控制器隔层,隔层内设有智能控制器,整个旋转毛刷式洗碗机有智能控制器按照设计好的清洗程序进行清洗控制;顶部智能控制器隔层的前立面上设有控制面板。A further solution of the rotary brush dishwasher of the utility model is that an intelligent controller compartment is provided on the top of the dishwasher shell, and an intelligent controller is provided in the compartment. The entire rotary brush dishwasher has an intelligent controller to control cleaning according to a designed cleaning program; a control panel is provided on the front facade of the top intelligent controller compartment.
采用上述结构后与现有技术相比,有如下的优点和效果:Compared with the prior art, the above structure has the following advantages and effects:
本实用新型采用田字格式碗盘单开倒扣方式摆放,使用带毛刷的冲水管旋转对每个碗盘独立进行清洗的方式,是对现有洗碗机从清洗的原理上进行了颠覆性的改变。彻底解决了现有洗碗机碗盘斜立小缝堆积放置,利用喷淋冲刷原理清洗的缺陷和不足。主要有如下的优点和显著的有益效果:The utility model adopts a method of placing dishes in a single-open upside-down manner in a "田" format, and uses a flushing pipe with a brush to rotate to clean each dish independently, which is a subversive change in the cleaning principle of the existing dishwasher. It completely solves the defects and shortcomings of the existing dishwashers that the dishes are stacked in a small gap and cleaned by the spray flushing principle. It has the following advantages and significant beneficial effects:
1、省时。由于采取了碗盘内外均有带毛刷的冲水管全覆盖,高速旋转对整个碗盘进行冲水加上毛刷机械力洗刷的双重作用,二十多分钟就能把餐具洗得干干净净,实现了从现有洗碗机需要的两个多小时,减少到二十多分钟,获得了非常明显的有益效果。彻底解决了现有洗碗机费时的问题。1. Save time. Since the inside and outside of the dishes are fully covered by flushing pipes with brushes, the high-speed rotation flushes the entire dishes and the brushes mechanically scrub, the dishes can be cleaned in more than 20 minutes, which reduces the time required by the existing dishwasher from more than two hours to more than 20 minutes, achieving very obvious beneficial effects. The time-consuming problem of existing dishwashers is completely solved.
2、省水。由于采取了冲水是通过冲水管,均匀地直接对碗盘内外表面进行冲洗的结构模式,加之毛刷同时对餐具表面进行摩擦洗刷,所有只需很少的水就能把整个碗盘清洗得干净,实现了省水的理想效果。2. Save water. Since the flushing water is evenly and directly washed on the inner and outer surfaces of the dishes through the flushing pipe, and the brush rubs and scrubs the surface of the tableware at the same time, only a small amount of water is needed to clean the entire dish, achieving the ideal effect of saving water.
3、省电。由于采取了带冲水管的旋转毛刷式洗碗的结构模式,不需要把水加热到很高的温度,再加上需用的水很少,毛刷旋转洗涤的时间也很短,所以用电就很少,实现了省电的理想效果。3. Save electricity. Because the structure of the rotating brush-type dishwashing machine with a flushing pipe is adopted, the water does not need to be heated to a very high temperature. In addition, very little water is needed, and the brush rotates and washes for a short time, so very little electricity is used, achieving the ideal effect of saving electricity.
4、省钱。由于采取了带毛刷的冲水管旋转洗碗的结构模式,洗碗的时候不再需要使用软化盐、洗碗块,只需要几毛钱的洗涤剂即可,再加上省水又省电,因此实现了省钱的理想效果。4. Save money. Due to the adoption of the structural mode of rotating dishes with a flushing pipe with a brush, you no longer need to use softening salt or dishwashing blocks when washing dishes. You only need a few cents of detergent. In addition, it saves water and electricity, thus achieving the ideal effect of saving money.
5、餐具洗得干净彻底。由于采取了带毛刷冲水管旋转的洗碗结构模式,又增加了高压水泵,使水的冲刷力进一步增强,洗碗盘时冲水管的高压冲水对碗盘表面进行超近距离冲洗的同时,再加上毛刷的机械扫动力作用于碗盘表面,双管齐下即使顽固的污渍也可一洗而下,把碗盘洗得干干净净,实现了高效、干净、彻底的清洗效果。5. Wash dishes thoroughly and cleanly. The dishwashing structure with a rotating flushing pipe with a brush is adopted, and a high-pressure water pump is added to further enhance the flushing force of the water. When washing dishes, the high-pressure flushing water of the flushing pipe rinses the surface of the dishes at a very close distance, and the mechanical sweeping force of the brush acts on the surface of the dishes. The two-pronged approach can wash away even stubborn stains, and wash the dishes cleanly, achieving an efficient, clean and thorough cleaning effect.
6、由于采取了上层清洗组件与下层清洗组件进行铰接,取放餐具时可把上层清洗组件掀起来的结构,使取放碗盘十分方便。6. Since the upper cleaning assembly is hinged with the lower cleaning assembly, the upper cleaning assembly can be lifted up when taking and placing tableware, making it very convenient to take and place dishes.
7、由于采取了在洗碗机内设置滚刷式筷勺刀叉清洗器的机构,由于滚刷的机械刷洗力和水的淋洗同时进行,使筷勺刀叉的清洗不但高效省钱,而且清洗效果也更好。7. Since a roller brush type chopstick, spoon, knife and fork cleaning device is installed in the dishwasher, the mechanical scrubbing force of the roller brush and the rinsing of water are performed simultaneously, so that the cleaning of chopsticks, spoon, knife and fork is not only efficient and cost-saving, but also has a better cleaning effect.
8、由于采取了污水全部进入餐余处理器研磨后再排入下水道的结构,即使餐具里面的剩菜饭倾倒不干净,也不会堵塞洗碗机的排污管。8. Since all the sewage is fed into the food waste processor for grinding and then discharged into the sewer, even if the leftovers in the tableware are not emptied cleanly, it will not clog the sewage pipe of the dishwasher.
9、由于采取了带毛刷的冲水弧管旋转的清洗方式,可清洗圆形和正方形的碗盘碟;由于采取了转轴冲水的旋转滚刷清洗长盘的结构,对长方形的餐具均可清洗。因此本实用新型一次性解决了用冲水式毛刷高效清洗所有碗盘碟的问题,使碗盘碟的清洗技术又开创了一个新天地。9. Due to the use of a flushing arc tube with a brush rotating to clean, round and square bowls and dishes can be cleaned; due to the use of a rotating roller brush with a rotating shaft flushing to clean long plates, rectangular tableware can be cleaned. Therefore, the utility model solves the problem of using a flushing brush to efficiently clean all bowls and dishes at one time, creating a new world in bowl and dish cleaning technology.
10、由于在洗锅的旋转冲水弧形扁上,采取了既带有毛刷又带有钢丝刷的结构,即使由于高温附着坚固的污垢,也能把锅里锅外洗得干干净净。10. As the rotating flushing arc of the pot washing machine is equipped with both a brush and a wire brush, the inside and outside of the pot can be cleaned even if the dirt is firmly attached due to high temperature.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1洗碗机整体立体结构示意图Figure 1 Schematic diagram of the overall three-dimensional structure of the dishwasher
图2洗碗机整体立体剖面结构示意图Figure 2 Schematic diagram of the overall three-dimensional cross-sectional structure of the dishwasher
图3碗清洗单元清洗状态结构示意图Figure 3 Schematic diagram of the bowl cleaning unit in cleaning state
图4碗清洗单元掀开状态结构示意图Figure 4 Schematic diagram of the bowl cleaning unit in the open state
图5圆盘碟清洗单元结构示意图Figure 5 Schematic diagram of the disc cleaning unit structure
图6带毛刷的冲水弧管组件结构意图Figure 6 Structural schematic of flushing arc tube assembly with brush
图7带毛刷的冲水弧管组件分解结构意图Figure 7 Schematic diagram of the flushing arc tube assembly with brush
图8长盘筷勺刀叉清洗单元结构示意图Figure 8 Schematic diagram of the cleaning unit for long plates, chopsticks, spoons, knives and forks
图9长盘清洗单元掀开状态结构示意图Figure 9 Schematic diagram of the long plate cleaning unit in the open state
图10长盘滚刷清洗组件结构示意图Figure 10 Schematic diagram of the structure of the long disc roller brush cleaning component
图11长盘滚刷组件分解结构示意图Figure 11 Schematic diagram of the exploded structure of the long plate roller brush assembly
图12筷勺刀叉清洗器掀开状态结构示意图Figure 12 Schematic diagram of the structure of the chopsticks, spoon, knife and fork cleaning device in the open state
图13锅清洗单元清洗状态结构示意图Figure 13 Schematic diagram of the cleaning state of the pot cleaning unit
图14锅清洗单元掀开状态结构示意图Figure 14 Schematic diagram of the pot cleaning unit in the open state
图15锅冲水弧形扁管组件分解结构示意图Figure 15 Schematic diagram of the exploded structure of the pot flushing arc flat pipe assembly
图16供水、供洗涤液及餐余处理器单元结构示意图Figure 16 Schematic diagram of the water supply, detergent supply and food waste processor unit structure
图标:碗1、碗盘架2、碗盘L形支点3、试管刷4、尼龙扎带5、冲水孔6、冲水弧管7、转轴8、供水扁管9、T形轴套10、凹槽11、O型密封圈12、进水孔13、同步带轮14、卡簧15、卡簧槽16、电机17、供水扁管架18、驱动轮19、同步带20、涨紧轮21、智能控制器22、支柱23、铰接耳24、软管25、减震垫26、抽屉壳27、抽屉滑轨28、洗碗机外壳29、圆盘碟30、长盘31、碗盘架32、L形支点33、滚刷34、滚刷转轴35、冲水孔36、供水扁管37、T形轴套件38、凹槽39、O形密封圈40、支架板41、同步带轮42、同步带43、撑子44、外同步带轮45、双面齿同步带46、电机47、驱动轮48、张紧轮49、铰接耳50、减震垫51、软管52、锅53、锅架54、L形支点55、冲水弧形扁管56、试管刷凹槽57、钢丝刷58、钢丝刷凹槽59、管箍60、试管刷毛61、冲水孔62、转轴63、供水扁管64、锅把手65、卡箍66、底板67、接头68、竖向排污管69、竖向排污管接头70、污水软管71、排污电磁阀72、餐余垃圾处理器73、下水管74、旧洗涤剂箱75、旧洗涤剂泵76、旧洗涤剂电磁阀77、新洗涤剂箱78、新洗涤剂泵79、新洗涤剂电磁阀80、新洗涤剂添加嘴81、水平转向管82、自来水管83、高压水泵84、自来水电磁阀85、共用管86、水龙头加热器87、供水竖管88、平开门89、拉手90、共用电源线91、单元的电源线92、电源开关93、供水软管94、供水电磁阀95、抽屉壳外面板96、控制面板97、拉手98、挡板条99、磁吸式密封条100、加热元件101、清洗器盒体102、盒盖103、刷毛104、滚刷105、同步带轮106、同步带107、外轮108、电机109、驱动轮110、同步带111、筷勺刀叉112、软管113、淋水孔114、盒盖把手115、控制面板116。Icons: bowl 1, bowl and dish rack 2, bowl and dish L-shaped fulcrum 3, test tube brush 4, nylon tie 5, flush hole 6, flush arc tube 7, shaft 8, water supply flat tube 9, T-shaped shaft sleeve 10, groove 11, O-ring 12, water inlet hole 13, synchronous pulley 14, retaining spring 15, retaining spring groove 16, motor 17, water supply flat tube rack 18, drive wheel 19, synchronous belt 20, tensioner 21, intelligent controller 22, pillar 23, hinged ear 24, hose 25, shock-absorbing pad 26, drawer shell 27, drawer slide 28, dishwasher shell 29, round plate 30, long plate 31, bowl and dish rack 32, L-shaped Fulcrum 33, roller brush 34, roller brush shaft 35, flushing hole 36, water supply flat tube 37, T-shaped shaft kit 38, groove 39, O-ring 40, bracket plate 41, synchronous pulley 42, synchronous belt 43, support 44, external synchronous pulley 45, double-sided tooth synchronous belt 46, motor 47, drive wheel 48, tension wheel 49, hinged ear 50, shock-absorbing pad 51, hose 52, pot 53, pot stand 54, L-shaped fulcrum 55, flushing arc flat tube 56, test tube brush groove 57, wire brush 58, wire brush groove 59, pipe clamp 60, test tube brush bristles 61, flushing hole 62, shaft 63, Water supply flat pipe 64, pot handle 65, clamp 66, bottom plate 67, joint 68, vertical sewage pipe 69, vertical sewage pipe joint 70, sewage hose 71, sewage solenoid valve 72, food waste disposer 73, downpipe 74, old detergent box 75, old detergent pump 76, old detergent solenoid valve 77, new detergent box 78, new detergent pump 79, new detergent solenoid valve 80, new detergent adding nozzle 81, horizontal steering pipe 82, tap water pipe 83, high-pressure water pump 84, tap water solenoid valve 85, common pipe 86, faucet heater 87, water supply vertical pipe 88, swing door 8 9. Handle 90, common power cord 91, unit power cord 92, power switch 93, water supply hose 94, water supply solenoid valve 95, drawer shell outer panel 96, control panel 97, handle 98, baffle strip 99, magnetic sealing strip 100, heating element 101, cleaning device box body 102, box cover 103, bristles 104, roller brush 105, synchronous pulley 106, synchronous belt 107, outer wheel 108, motor 109, drive wheel 110, synchronous belt 111, chopsticks, spoon, knife and fork 112, hose 113, water sprinkling hole 114, box cover handle 115, control panel 116.
具体实施方式DETAILED DESCRIPTION
如图1至图7所示,碗1倒扣卡放在田字格式碗盘架2上,碗盘架2的田字格内径与碗1的直径相匹配,在二者的切点处均设有托住碗盘的L形支点3。As shown in Figures 1 to 7, a bowl 1 is placed upside down on a bowl and plate rack 2 in a grid pattern. The inner diameter of the grid pattern of the bowl and plate rack 2 matches the diameter of the bowl 1, and an L-shaped fulcrum 3 for holding the bowl and plate is provided at the intersection of the two.
试管刷4,通过尼龙扎带5绑扎在带有一排冲水孔6的冲水弧管7上,碗1上下的冲水弧管7均与碗1的造型相匹配。The test tube brush 4 is tied to a flushing arc tube 7 with a row of flushing holes 6 by a nylon tie 5. The flushing arc tubes 7 above and below the bowl 1 are matched with the shape of the bowl 1.
冲水管的转轴8为管状结构,并与冲水弧管7接通,转轴8穿过供水扁管9的穿孔处,上下均密封固定有T形轴套10,在转轴8与T形轴套10接触部位处的转轴8上,均设有一周圈的凹槽11,凹槽11内设有O型密封圈12,供水扁管9内的水从进水孔13进入转轴8,从转轴8进入冲水弧管7,最后从冲水孔6喷出。The rotating shaft 8 of the flushing pipe is a tubular structure and is connected to the flushing arc tube 7. The rotating shaft 8 passes through the perforation of the water supply flat tube 9, and is sealed and fixed with T-shaped sleeves 10 on the upper and lower sides. A circumferential groove 11 is provided on the rotating shaft 8 at the contact portion between the rotating shaft 8 and the T-shaped sleeve 10, and an O-ring 12 is provided in the groove 11. The water in the water supply flat tube 9 enters the rotating shaft 8 from the water inlet hole 13, enters the flushing arc tube 7 from the rotating shaft 8, and is finally sprayed out from the flushing hole 6.
转轴8的顶端封闭并安装有同步带轮14后,且转轴顶端设有安装卡挡同步带轮卡簧15的卡簧槽16;After the top of the rotating shaft 8 is closed and installed with a synchronous pulley 14, a retaining spring groove 16 for installing a retaining spring 15 for the synchronous pulley is provided at the top of the rotating shaft;
电机17固定在上面的供水扁管架18上,电机17上设有驱动轮19,驱动轮19通过同步带20驱动同步带轮14连同冲水弧管7一起正反转进行碗盘的清洗,同步带20上面设有涨紧轮21,电机17有智能控制器22控制。The motor 17 is fixed on the water supply flat pipe rack 18 above, and a driving wheel 19 is provided on the motor 17. The driving wheel 19 drives the synchronous pulley 14 together with the flushing arc tube 7 through a synchronous belt 20 to rotate forward and reversely to clean the dishes. A tensioning wheel 21 is provided on the synchronous belt 20, and the motor 17 is controlled by an intelligent controller 22.
在下层清洗组件框架的四个角各固定一个支柱23,用于支撑和固定上层清洗组件,其中前面两个支柱23上端设有铰接耳24,上层清洗组件铰接在前面两个支柱23上,取放碗1时可把上层清洗组件掀起来。A support 23 is fixed at each of the four corners of the lower cleaning component frame to support and fix the upper cleaning component. The upper ends of the two front support columns 23 are provided with hinged ears 24. The upper cleaning component is hinged to the two front support columns 23. When taking or placing the bowl 1, the upper cleaning component can be lifted up.
下面的供水扁管9直接在碗盘架2的下面与碗盘架2固定在一起。上下两层的供水扁管9用软管25接通,给整个清洗单元的冲水弧管7供水。The water supply flat pipe 9 below is fixed to the dish rack 2 directly below the dish rack 2. The water supply flat pipes 9 of the upper and lower layers are connected by a hose 25 to supply water to the flushing arc pipe 7 of the entire cleaning unit.
在碗盘架2后面固定的两个支柱23上设有减震垫26,以减少上面供水扁管架18落下时的撞击强度。Shock-absorbing pads 26 are provided on the two pillars 23 fixed at the rear of the dish rack 2 to reduce the impact strength when the water supply flat pipe rack 18 above falls.
上面碗盘清洗组件和碗盘架2及下面碗盘清洗组件共同组成一个带有抽屉壳27的清洗单元,几个清洗单元上下排列通过抽屉滑轨28安装在洗碗机外壳29内。The upper dishwashing assembly, the dish rack 2 and the lower dishwashing assembly together form a cleaning unit with a drawer shell 27 . Several cleaning units are arranged up and down and installed in a dishwasher shell 29 through drawer slide rails 28 .
圆盘碟30清洗单元原理及结构与碗1清洗单元相同。The principle and structure of the dish 30 cleaning unit are the same as those of the bowl 1 cleaning unit.
如图8至图12所示,长盘31倒扣放置在田字格式碗盘架32上,长方形空格各个边的中间位置设有L形支点33。As shown in FIG. 8 to FIG. 12 , the long plate 31 is placed upside down on a bowl and plate rack 32 in a field format, and an L-shaped fulcrum 33 is provided in the middle of each side of the rectangular space.
长盘31的上面设有三个刷毛可全部覆盖长盘31外面的滚刷34,滚刷34的中心转轴35为管状转轴,滚刷转轴35上设有两排冲水孔36。The long plate 31 is provided with three roller brushes 34 whose bristles can completely cover the outside of the long plate 31 . The central rotating shaft 35 of the roller brush 34 is a tubular rotating shaft, and two rows of flushing holes 36 are provided on the roller brush rotating shaft 35 .
滚刷转轴35前端敞口穿入供水扁管37,穿孔处密封固定一个4毫米左右长度的T形轴套件38,在与T形轴套件38接触部位的转轴上,设有一周圈的凹槽39,凹槽39内安装相匹配的O形密封圈40。The front end of the roller brush shaft 35 is open and penetrates the water supply flat tube 37. A T-shaped shaft kit 38 with a length of about 4 mm is sealed and fixed at the perforation. A groove 39 is provided around the shaft at the contact part with the T-shaped shaft kit 38, and a matching O-ring 40 is installed in the groove 39.
供水扁管37内的水从滚刷转轴35的端口进入滚刷转轴35内,然后再从滚刷转轴35上的冲水孔36出来冲洗长盘31。The water in the water supply flat tube 37 enters the roller brush shaft 35 from the port of the roller brush shaft 35 , and then comes out from the flushing hole 36 on the roller brush shaft 35 to rinse the long plate 31 .
滚刷转轴35的另一端封闭,三个滚刷34的滚刷转轴35均穿过支架板41后安装上同步带轮42,每个长盘31上面三个同步带轮42为一组,下面的三个同步带轮42为一组,各用一条同步带43连接起来转动。The other end of the roller brush shaft 35 is closed, and the roller brush shafts 35 of the three roller brushes 34 are all installed with synchronous pulleys 42 after passing through the bracket plate 41. The three synchronous pulleys 42 on each long plate 31 are a group, and the three synchronous pulleys 42 below are a group, and each is connected with a synchronous belt 43 for rotation.
上面支架板41的两端和供水扁管37的两端用撑子44连接起来,在上面清洗组件左右两边最边上的同步带轮42的上面,各再加装一个外同步带轮45形成双槽轮;中间的长盘31在中间最高的一个同步带轮42上加装一个外同步带轮45形成双槽轮;用一条双面齿同步带46把所有双槽轮的外轮45和电机47的驱动轮48以及张紧轮49连接起来传动,带动所有上面的滚刷34转动进行清洗,构成三个长盘31上面的清洗组件。The two ends of the upper bracket plate 41 and the two ends of the water supply flat tube 37 are connected by a strut 44, and an outer synchronous pulley 45 is installed on the uppermost synchronous pulleys 42 on the left and right sides of the upper cleaning component to form a double-groove pulley; an outer synchronous pulley 45 is installed on the highest synchronous pulley 42 in the middle of the middle long plate 31 to form a double-groove pulley; a double-sided toothed synchronous belt 46 is used to connect the outer wheels 45 of all the double-groove wheels and the driving wheel 48 of the motor 47 and the tensioning wheel 49 for transmission, driving all the upper roller brushes 34 to rotate for cleaning, forming a cleaning component on the three long plates 31.
下面的供水扁管37和支架板41固定连接在一起,每个长盘31下面的三个滚刷34的刷毛把长盘31的里面全部覆盖刷洗,三个长盘下面的清洗传动结构完全和长盘31上面的传动结构相同,构成三个长盘31下面的清洗组件。The water supply flat pipe 37 and the bracket plate 41 below are fixedly connected together. The bristles of the three roller brushes 34 below each long plate 31 completely cover and scrub the inside of the long plate 31. The cleaning transmission structure below the three long plates is completely the same as the transmission structure above the long plates 31, forming a cleaning assembly below the three long plates 31.
在上下层清洗组件供水扁管37的两端均设有配套铰接耳50,上层清洗组件通过铰接耳50铰接在下层清洗组件供水扁管37上,取放长盘31时可把上层清洗组件掀起来。Matching hinged ears 50 are provided at both ends of the water supply flat tubes 37 of the upper and lower cleaning components. The upper cleaning component is hinged to the water supply flat tube 37 of the lower cleaning component through the hinged ears 50. When taking and placing the long tray 31, the upper cleaning component can be lifted up.
后面支架板的两端的顶面上设有上层清洗组件掀起来后放下时的减震垫51;The top surfaces of both ends of the rear support plate are provided with shock-absorbing pads 51 for lowering the upper cleaning assembly after it is lifted up;
上下两层的供水扁管37用软管52接通,给整个清洗单元的滚刷34供水。The water supply flat pipes 37 of the upper and lower layers are connected by a hose 52 to supply water to the roller brush 34 of the entire cleaning unit.
整个清洗单元安装在抽屉壳27内,进行推拉取放长盘31。The entire cleaning unit is installed in the drawer shell 27, and the long tray 31 can be taken in and out by pushing and pulling.
如图13至图15所示,锅53倒扣在置锅架54上,锅边与空格的直边相切,在每个切点处的置锅架上均设有托住固定锅的L形支点55;As shown in FIGS. 13 to 15 , the pot 53 is inverted on the pot-setting rack 54, the pot edge is tangent to the straight edge of the space, and an L-shaped fulcrum 55 for holding and fixing the pot is provided on the pot-setting rack at each tangent point;
锅53的里面和外面,均设有与锅53的轴向切面造型相匹配的冲水弧形扁管56,冲水弧形扁管56的弧顶面上,两边各设有一个较窄的固定试管刷4的凹槽57,中间设有一个较宽的固定钢丝刷58的钢丝刷凹槽59,试管刷凹槽57内放置试管刷4,钢丝刷凹槽59内放置钢丝刷58,然后用几道可拆卸管箍60绕冲水弧形扁管56,把试管刷4和钢丝刷58一起绑固在冲水弧形扁管56上,把试管刷4和钢丝刷58用旧了可随时更换;Inside and outside the pot 53, there are provided with a flushing arc-shaped flat tube 56 matching the axial section shape of the pot 53. On the arc top surface of the flushing arc-shaped flat tube 56, there are provided with a narrow groove 57 for fixing the test tube brush 4 on both sides, and a wider wire brush groove 59 for fixing the wire brush 58 in the middle. The test tube brush 4 is placed in the test tube brush groove 57, and the wire brush 58 is placed in the wire brush groove 59. Then, several detachable pipe clamps 60 are used to wrap around the flushing arc-shaped flat tube 56, and the test tube brush 4 and the wire brush 58 are tied together on the flushing arc-shaped flat tube 56. The test tube brush 4 and the wire brush 58 can be replaced at any time when they are worn out.
在试管刷毛61内靠近钢丝刷58一侧的冲水弧形扁管56上设有一排冲水孔62。A row of flushing holes 62 is provided on the flushing arc flat tube 56 near the wire brush 58 inside the test tube bristles 61.
冲水弧形扁管56上的管状中心转轴63与供水扁管64连通,其内部结构与碗盘冲水弧管7的供水结构相同。The tubular central rotating shaft 63 on the flushing arc-shaped flat tube 56 is connected to the water supply flat tube 64 , and its internal structure is the same as the water supply structure of the bowl and dish flushing arc tube 7 .
上下洗锅组件与洗碗组件的其他结构也均相同。The other structures of the upper and lower pot-washing assemblies and the dish-washing assemblies are also the same.
在锅把手65根部下方的置锅架54上,设有开口向上的锅把手卡箍66,锅把手65恰好卡固在卡箍66内被固定。A pot handle clamp 66 with an opening facing upward is provided on the pot rack 54 below the root of the pot handle 65 , and the pot handle 65 is just clamped in the clamp 66 and fixed.
如图16所示,每个清洗单元的底板67均向一个左侧的内角倾斜后安装有底板污水排放接头68。As shown in FIG. 16 , the bottom plate 67 of each cleaning unit is tilted toward a left inner corner and is provided with a bottom plate sewage discharge joint 68 .
竖向排污管69上设有与每个清洗单元的底板污水排放接头68相对应配套的竖向排污管接头70,用污水软管71把底板污水排放接头68与竖向排污管接头70接通,污水排入竖向排污管69。The vertical sewage pipe 69 is provided with a vertical sewage pipe joint 70 corresponding to the bottom plate sewage discharge joint 68 of each cleaning unit. The bottom plate sewage discharge joint 68 is connected to the vertical sewage pipe joint 70 by a sewage hose 71, and the sewage is discharged into the vertical sewage pipe 69.
竖向排污管69下端的两个分支均安装有排污电磁阀72,一个分支接入餐余垃圾处理器73,经餐余垃圾处理器73把餐渣研磨碎后再排入下水管74,另一个分支接入旧洗涤剂箱75。The two branches at the lower end of the vertical sewage pipe 69 are both equipped with sewage solenoid valves 72. One branch is connected to a food waste disposer 73, and the food residues are ground into powder by the food waste disposer 73 and then discharged into a sewer pipe 74. The other branch is connected to a used detergent box 75.
旧洗涤剂箱75设有旧洗涤剂泵76和旧洗涤剂电磁阀77。The used detergent tank 75 is provided with a used detergent pump 76 and a used detergent solenoid valve 77 .
新洗涤剂箱78设有新洗涤剂泵79和新洗涤剂电磁阀80以及新洗涤剂添加嘴81。The new detergent tank 78 is provided with a new detergent pump 79 , a new detergent solenoid valve 80 , and a new detergent adding nozzle 81 .
新洗涤剂添加嘴81的下面接通水平转向管82,水平转向管82的另一端向下弯曲插入新洗涤剂箱78内可旋转。添加新洗涤剂时把添加嘴81转出来,添加完后再转进去。The following of the new detergent adding nozzle 81 is connected to the horizontal steering pipe 82, and the other end of the horizontal steering pipe 82 is bent downwards and inserted into the new detergent box 78 for rotation. When adding the new detergent, the adding nozzle 81 is turned out and then turned in after adding.
自来水管83设有高压水泵84和自来水电磁阀85。The tap water pipe 83 is provided with a high-pressure water pump 84 and a tap water electromagnetic valve 85 .
新洗涤剂泵79、旧洗涤剂泵76和高压水泵84均与共用管86接通,共用管86与水龙头加热器87接通,然后水龙头加热器87再与供水竖管88接通。The new detergent pump 79 , the old detergent pump 76 and the high-pressure water pump 84 are all connected to a common pipe 86 , the common pipe 86 is connected to a faucet heater 87 , and then the faucet heater 87 is connected to a water supply vertical pipe 88 .
清洗餐具时先用清水清洗第一遍,这时只有高压水泵84和自来水电磁阀85打开。旧洗涤剂电磁阀77和新洗涤剂电磁阀80均关闭。When washing the dishes, first wash them with clean water for the first time, at which time only the high-pressure water pump 84 and the tap water electromagnetic valve 85 are opened. The old detergent electromagnetic valve 77 and the new detergent electromagnetic valve 80 are both closed.
用旧洗涤剂清洗第二遍,旧洗涤剂泵76和旧洗涤剂电磁阀77打开。新洗涤剂电磁阀80、自来水电磁阀85均关闭。Use the old detergent to wash for the second time, the old detergent pump 76 and the old detergent electromagnetic valve 77 are opened. The new detergent electromagnetic valve 80 and the tap water electromagnetic valve 85 are closed.
然后用清水清洗第三遍,打开高压水泵84和自来水电磁阀85,把旧洗涤剂电磁阀77和新洗涤剂电磁阀80均关闭,把旧洗涤剂用清水冲洗干净。Then rinse with clean water for the third time, open the high-pressure water pump 84 and the tap water electromagnetic valve 85, close the old detergent electromagnetic valve 77 and the new detergent electromagnetic valve 80, and rinse the old detergent with clean water.
第一至第三遍的污水全部排入餐余垃圾处理器73后,从餐余垃圾处理器73排入下水管74。After all the sewage from the first to the third times is discharged into the food waste disposer 73 , it is discharged from the food waste disposer 73 into the sewer pipe 74 .
用新洗涤剂清洗第四遍,新洗涤剂电磁阀80和新洗涤剂泵79打开,自来水电磁阀85和旧洗涤剂电磁阀77均关闭。第四遍排放的就是旧洗涤剂,旧洗涤剂全部排入旧洗涤剂箱75。The fourth time of washing with new detergent, the new detergent solenoid valve 80 and the new detergent pump 79 are opened, and the tap water solenoid valve 85 and the old detergent solenoid valve 77 are closed. The fourth time is to discharge the old detergent, and the old detergent is all discharged into the old detergent tank 75.
用清水冲洗第五遍,自来水管83的高压水泵84和自来水电磁阀85打开,旧洗涤剂电磁阀77和新洗涤剂电磁阀80均关闭。第五遍的污水全部排入餐余垃圾处理器73后,从餐余垃圾处理器73排入下水管74。Rinse with clean water for the fifth time, open the high-pressure water pump 84 and the tap water solenoid valve 85 of the water pipe 83, and close the old detergent solenoid valve 77 and the new detergent solenoid valve 80. After all the sewage from the fifth time is discharged into the food waste disposer 73, it is discharged from the food waste disposer 73 into the sewer pipe 74.
新洗涤剂箱78和旧洗涤剂箱75以及餐余垃圾处理器73所在的最下面一层设有两扇平开门89,平开门89上设有拉手90。The bottom layer where the new detergent box 78, the old detergent box 75 and the food waste disposer 73 are located is provided with two swing doors 89, and the swing doors 89 are provided with handles 90.
共用电源线91与每个清洗单元的电源线92接通,并且每个清洗单元均安装有独立的电源开关93。The common power line 91 is connected to the power line 92 of each cleaning unit, and each cleaning unit is equipped with an independent power switch 93.
共用供水竖管88通过三通管件分别与每个清洗单元的供水软管94接通,并且每个清洗单元均安装独立的单元供水电磁阀95。The common water supply vertical pipe 88 is connected to the water supply hose 94 of each cleaning unit through a three-way pipe fitting, and each cleaning unit is installed with an independent unit water supply solenoid valve 95.
每个清洗单元抽屉壳27的外面板96上设有本清洗单元的控制面板97及拉手98。The outer panel 96 of each cleaning unit drawer shell 27 is provided with a control panel 97 and a handle 98 of the cleaning unit.
在上下两个抽屉外面板96之间,设有嵌入洗碗机外壳的挡板条99,挡板条99的外立面与洗碗机外壳29的左右墙体面齐平。Between the upper and lower drawer outer panels 96 , a baffle strip 99 embedded in the dishwasher housing is provided, and the outer facade of the baffle strip 99 is flush with the left and right wall surfaces of the dishwasher housing 29 .
洗碗机外壳29壳体的前立面设有一周遭的磁吸式密封条100,挡板条99外立面的上下边沿均设有磁吸式密封条100。The front facade of the dishwasher housing 29 is provided with a surrounding magnetic sealing strip 100, and the upper and lower edges of the outer facade of the baffle strip 99 are provided with magnetic sealing strips 100.
加热元件101用于餐具清洗完后对其进行高温消毒及烘干。The heating element 101 is used for high temperature sterilization and drying of the dishes after they are washed.
如图12所示,最上面的长盘清洗单元内设有长盒状筷勺刀叉清洗器,清洗器盒体102和盒盖103的内壁上均设有刷毛104,盒盖103铰接在盒体102上。As shown in FIG. 12 , a long box-shaped chopstick, spoon, knife and fork washer is provided in the uppermost long plate washing unit. Bristles 104 are provided on the inner walls of the washer box body 102 and the box cover 103 , and the box cover 103 is hinged on the box body 102 .
盒体102底部设有两个并排安装的滚刷105,两个滚刷105在同端均设有同步带轮106,两个同步带轮106通过同步带107连接传动。其中一个同步带轮106设有外轮108构成双槽轮,电机109上的驱动轮110通过同步带111与外轮108连接传动。Two roller brushes 105 are installed side by side at the bottom of the box body 102. The two roller brushes 105 are provided with synchronous pulleys 106 at the same end, and the two synchronous pulleys 106 are connected and driven by a synchronous belt 107. One of the synchronous pulleys 106 is provided with an outer wheel 108 to form a double groove wheel, and the driving wheel 110 on the motor 109 is connected and driven with the outer wheel 108 through a synchronous belt 111.
筷勺刀叉112与滚刷105同向放置,滚刷105的刷毛要足够硬,确保筷勺刀叉112不会从两个滚刷105之间掉落。The chopsticks, spoon, knife and fork 112 are placed in the same direction as the roller brush 105 , and the bristles of the roller brush 105 should be hard enough to ensure that the chopsticks, spoon, knife and fork 112 will not fall between the two roller brushes 105 .
盒盖103为空壳结构,在靠近安装合页一侧的端面上,通过软管113与供水扁管37接通,向盒盖103内供水和洗涤剂。盒盖103的下面设有淋水孔114可对筷勺刀叉112进行淋洗,污水排入本清洗单元内,随本清洗单元污水一起排走。盒盖103的上面设有打开盒盖的把手115。The box cover 103 is a hollow shell structure. On the end surface near the hinge, a hose 113 is connected to the water supply flat tube 37 to supply water and detergent into the box cover 103. A water spray hole 114 is provided below the box cover 103 to rinse the chopsticks, spoons, knives and forks 112. The sewage is discharged into the cleaning unit and discharged together with the sewage of the cleaning unit. A handle 115 for opening the box cover is provided on the top of the box cover 103.
洗碗机外壳29的顶部设有智能控制器隔层,隔层内部设有智能控制器22,整个旋转毛刷式洗碗机有智能控制器22按照设计好的清洗程序进行清洗控制。An intelligent controller compartment is provided on the top of the dishwasher housing 29, and an intelligent controller 22 is provided inside the compartment. The entire rotary brush dishwasher is controlled by the intelligent controller 22 according to a designed cleaning program.
洗碗机外壳29顶部隔层的前立面上设有控制面板116。A control panel 116 is provided on the front elevation of the top compartment of the dishwasher housing 29 .
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