Auxiliary device for urban heating power pipe network construction
Technical Field
The utility model relates to the technical field of heating power pipe network construction equipment, in particular to an auxiliary device for urban heating power pipe network construction.
Background
The urban heating power pipe network is a key component of the urban heating system, and the quality of the urban heating power pipe network directly influences the stability and the overall efficiency of urban heating. However, due to the large size and long length of the thermal pipeline, the laying and installation work of the thermal pipeline generally requires a great deal of investment in manpower and material resources, and meanwhile, due to the complexity of the construction environment, the construction difficulty is often great.
The traditional construction method of the thermal pipeline mainly relies on manual operation such as hoisting, butt joint and welding of the pipeline, the labor intensity of the method is high, the working efficiency is low, the butt joint and welding quality are affected by the skill level of operators, and quality problems are easy to occur. Meanwhile, the diameter and the weight of the heating power pipeline are large, so that the safety of manual operation is difficult to ensure.
To solve these problems, various mechanical devices have been designed to assist in the construction of the thermodynamic pipe. For example, some devices may be used to lift and move pipes by hydraulic systems, but these devices are often complex in structure, difficult to operate, and do not meet the requirements of accurate docking and welding in complex environments.
In addition, in the current thermal pipeline laying technology, thermal pipelines are sequentially laid in a pipeline laying pit mainly through equipment such as a crane, then a hydraulic system is used for lifting the thermal pipeline, and then butt joint and welding of the pipelines are manually carried out. The method has low working efficiency and high labor intensity, and in the process of pipeline butt joint and welding, the problems of loose butt joint, low welding quality and the like are easy to occur because the butt joint precision and the welding quality are influenced by the manual operation level, so that the service performance and the service life of the heating power pipeline are seriously influenced.
Therefore, currently, there is an urgent need for a thermal pipeline construction auxiliary device that can automatically move, can meet the requirements of accurate butt joint and welding of thermal pipelines, and can effectively improve the working efficiency and reduce the working strength.
Disclosure of utility model
Aiming at the defects in the prior art, the utility model aims to provide the construction auxiliary device which has the advantages of simple structure and convenient operation, can effectively improve the construction efficiency, increases the construction accuracy and reduces the construction strength.
The technical scheme adopted by the utility model for achieving the purpose is as follows: the utility model provides an auxiliary device for urban heating power pipe network construction, includes guide rail assembly, bracing piece, crossbeam driving frame, pneumatic cylinder, pipe clamp subassembly, and pipeline laying hole both sides edge is provided with guide rail assembly respectively, can make things convenient for the device to remove along the installation direction through guide rail assembly, has improved device operation convenience, fixedly connected with bracing piece on the driving piece on the guide rail assembly respectively, bracing piece upper end fixedly connected with crossbeam driving frame, the lateral shifting of the control movable block that crossbeam driving frame can make things convenient for butt joint installation between the heating power pipeline, movable block lower extreme fixedly connected with pneumatic cylinder of crossbeam driving frame, the relative height of heating power pipe can be adjusted to the pneumatic cylinder, further make things convenient for butt joint installation between the heating power pipe, pneumatic cylinder lower extreme fixedly connected with pipe clamp subassembly, pipe clamp subassembly is used for the relative fixation of heating power pipe.
In one embodiment, the guide rail assembly comprises a mounting plate, sliding guide rails and driving blocks, wherein the mounting plate is fixedly mounted on two side edges of a pipeline laying pit respectively, the upper end of the mounting plate is fixedly connected with the sliding guide rails, one end of each sliding guide rail is provided with a connecting groove, the other end of each sliding guide rail is provided with an abutting plate, the abutting plates are fixedly mounted with the connecting grooves of one end of each adjacent sliding guide rail through screws, and the upper ends of the sliding guide rails are slidably connected with the driving blocks.
In one embodiment, the beam driving frame comprises a beam frame, a first threaded rod, a first hand wheel and a movable block, wherein two ends of the beam frame are fixedly connected with the supporting rods respectively, the lower end of the beam frame is provided with a movable groove, the first threaded rod is rotationally connected with the movable groove, one end of the first threaded rod penetrates out of the beam frame and then is fixedly connected with the first hand wheel, the movable block is slidably connected with the movable groove, and the movable block is penetrated and is in threaded connection with the first threaded rod.
In one embodiment, the pipe clamp assembly comprises a hinging piece, a pipe hoop, arc plates, a second threaded rod, a sliding guide rod and a second hand wheel, wherein the hinging piece is fixedly connected with the tail end of a push rod at the lower end of the hydraulic cylinder, the two sides of the lower end of the hinging piece are respectively hinged with the pipe hoop, the other end of the pipe hoop is relatively fixed with a nut through a bolt, the arc plates are respectively arranged on the inner sides of the pipe hoops, the second threaded rod is fixedly connected with the middle part of the arc plates, the second threaded rod respectively penetrates through the middle part of the pipe hoop on the opposite side, the second threaded rod is in threaded connection with the pipe hoops, the second hand wheel is fixedly connected with the second hand wheel at the other end of the second threaded rod, sliding guide holes are respectively formed in the arc plates on the two sides of the second threaded rod, and the sliding guide rods are correspondingly arranged on the pipe hoops.
The utility model has the beneficial effects that:
1. According to the auxiliary device for urban heating power pipe network construction, through the design of the hydraulic cylinder, the pipe clamp assembly, the beam driving frame and the guide rail assembly, the device can automatically move along a pipeline laying pit, meanwhile, accurate butt joint and welding of a heating power pipe can be conveniently realized, the efficiency of heating power pipe construction is greatly improved, and the working intensity of workers is reduced;
2. by the device, the thermal pipeline can be accurately adjusted in position and height, so that the butt joint precision is improved, the welding defect is reduced, and the service performance and the service life of the thermal pipeline are improved;
3. The device has the advantages of simple structure and convenient operation, can reduce the skill requirements of constructors, and can improve the construction safety. Meanwhile, the mobility of the equipment is strong, so that the equipment can conveniently work in a complex construction environment, and the working adaptability is improved;
4. By adopting the device, the continuous installation of the pipeline can be realized, the interruption and delay caused by manual operation are reduced, and the overall efficiency of the laying work of the heating power pipeline is improved;
In conclusion, the design of the device not only improves the construction efficiency and quality of the thermal pipeline, but also reduces the construction labor and material cost, and has higher economic benefit.
Drawings
FIG. 1 is a schematic view of the overall three-dimensional structure of the present utility model;
FIG. 2 is a schematic view of the mounting structure of the track assembly of the present utility model;
fig. 3 is a schematic diagram of a cross-sectional front view of the present utility model.
In the figure: the device comprises a guide rail assembly 1, a mounting plate 101, a sliding guide rail 102, a driving block 103, a connecting groove 104, a butt joint plate 105, a supporting rod 2, a beam driving frame 3, a beam frame 301, a first threaded rod 302, a first hand wheel 303, a movable block 304, a movable groove 305, a hydraulic cylinder 4, a pipe clamp assembly 5, a hinge piece 501, a pipe clamp 502, an arc plate 503, a second threaded rod 504, a sliding guide rod 505 and a second hand wheel 506.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-3, an auxiliary device for urban heating power pipe network construction comprises a guide rail assembly 1, a support rod 2, a beam driving frame 3, a hydraulic cylinder 4 and a pipe clamp assembly 5, wherein the guide rail assembly 1 is respectively arranged at the edges of two sides of a pipeline laying pit, the device can be conveniently moved along the installation direction through the guide rail assembly 1, the device operation convenience is improved, the support rod 2 is respectively and fixedly connected with a driving block 103 on the guide rail assembly 1, the upper end of the support rod 2 is fixedly connected with the beam driving frame 3, the beam driving frame 3 can control the transverse movement of a movable block 304, the butt joint installation between heating power pipes is facilitated, the lower end of the movable block 304 of the beam driving frame 3 is fixedly connected with the hydraulic cylinder 4, the relative height of the heating power pipes can be adjusted by the hydraulic cylinder 4, the butt joint installation between the heating power pipes is further facilitated, the lower end of the hydraulic cylinder 4 is fixedly connected with the pipe clamp assembly 5, and the pipe clamp assembly 5 is used for the relative fixation of the heating power pipes.
In one embodiment, the guide rail assembly 1 comprises a mounting plate 101, a sliding guide rail 102 and a driving block 103, wherein the mounting plate 101 is fixedly mounted on two side edges of a pipeline laying pit respectively, the upper end of the mounting plate 101 is fixedly connected with the sliding guide rail 102, one end of the sliding guide rail 102 is provided with a connecting groove 104, the other end of the sliding guide rail 102 is provided with a butt joint plate 105, the butt joint plate 105 is fixedly mounted with the connecting groove 104 at one end of an adjacent sliding guide rail 102 through a screw, the driving block 103 is slidably connected with the upper end of the sliding guide rail 102, the guide rail assembly 1 can be mounted in an extending mode along the mounting direction, then the driving block 103 slides relatively, the thermal pipes are conveniently and fixedly operated in sequence, the construction convenience and the construction efficiency of the thermal pipes are improved, in specific operation, firstly, the thermal pipes at the present stage are in butt joint with the thermal pipes mounted at the previous stage, then two groups of thermal pipes are welded, after the two groups of thermal pipes are welded, the driving block 103 slides to the mounting area of the next stage 102 along the guide rail 102, and the thermal pipes can be dismounted continuously, namely, the installation area of the pipeline laying pit is mounted continuously.
In one embodiment, the beam driving frame 3 includes a beam frame 301, a first threaded rod 302, a first hand wheel 303, and a movable block 304, where two ends of the beam frame 301 are fixedly connected with the supporting rod 2, a movable groove 305 is provided at the lower end of the beam frame 301, the movable groove 305 is rotatably connected with the first threaded rod 302, one end of the first threaded rod 302 penetrates out of the beam frame 301 and is fixedly connected with the first hand wheel 303, the movable block 304 is slidably connected with the movable block 305, the movable block 304 penetrates through and is screwed with the first threaded rod 302, when the transverse position of the heat pipe needs to be adjusted and abutted, the first hand wheel 303 is rotated, the first hand wheel 303 drives the first threaded rod 302 to rotate, the first threaded rod 302 drives the movable block 304 to move relatively, and the movable block 304 drives the heat pipe connected below to adjust the position, thereby facilitating accurate abutting joint with the previous group of heat pipes.
In one embodiment, the pipe clamp assembly 5 comprises a hinge part 501, a pipe clamp 502, an arc plate 503, a second threaded rod 504, a sliding guide rod 505 and a second hand wheel 506, wherein the end of a push rod at the lower end of the hydraulic cylinder 4 is fixedly connected with the hinge part 501, two sides of the lower end of the hinge part 501 are respectively hinged with the pipe clamp 502, the other end of the pipe clamp 502 is relatively fixed with a nut through a bolt, the inner side of the pipe clamp 502 is respectively provided with the arc plate 503, the middle part of the arc plate 503 is fixedly connected with the second threaded rod 504, the second threaded rod 504 respectively penetrates through the middle part of the pipe clamp 502 at the opposite side, the second threaded rod 504 is in threaded connection with the pipe clamp 502, the other end of the second threaded rod 504 is fixedly connected with the second hand wheel 506, sliding guide rods 505 are respectively fixedly connected with the arc plates 503 at the two sides of the second threaded rod 504, sliding guide holes are formed in the pipe clamp 502 opposite to the sliding guide rods 505, the sliding guide rods 505 are in the sliding guide holes, when the heating pipe is installed and fixed, firstly, the heating pipe is sequentially laid in a pipe laying pit through a hoisting device, then the device is driven to move to one end of the heating pipe to be installed through a driving block 103, then a hydraulic cylinder 4 drives a pipe clamp assembly 5 to move downwards, in the process of moving downwards, two groups of pipe clamps 502 are respectively turned to two sides to enable the heating pipe to enter between the two groups of pipe clamps 502, then the two groups of pipe clamps 502 are fixed through bolts and nuts to enable the heating pipe to be positioned between the two groups of pipe clamps 502, then a second hand wheel 506 is rotated, the second hand wheel 506 respectively drives a second threaded rod 504 to rotate, the second threaded rod 504 drives arc plates 503 to relatively move towards the heating pipe, clamping and fixing are realized on the heating pipe through the two groups of arc plates 503, then the hydraulic rod drives the pipe clamp assembly 5 to move upwards to enable the heating pipe to be hoisted upwards, and then the position of the heating pipe is adjusted, after the butt joint operation with the last heat pipe is successfully realized, the butt joint connection parts of the two groups of heat pipes are relatively fixed through the fixing piece, then welding is carried out, the two groups of heat pipes are fixedly connected together, after the welding is finished, the second hand wheel 506 is rotated, the heat pipes which are clamped and fixed are loosened, the bolts and nuts at the lower end of the pipe clamp 502 are taken down, the pipe clamp 502 is turned upwards respectively, and meanwhile, the hydraulic cylinder 4 drives the pipe clamp 502 upwards to leave the heat pipe, so that the device can conveniently move to the next installation area.
It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present utility model may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present disclosure describes embodiments, not every embodiment is provided with a separate embodiment, and that this description is provided for clarity only, and that the disclosure is not limited to the embodiments described in detail below, and that the embodiments described in the examples may be combined as appropriate to form other embodiments that will be apparent to those skilled in the art.