CN221774204U

CN221774204U - A rust removal device for wire rope processing

Info

Publication number: CN221774204U
Application number: CN202420106661.1U
Authority: CN
Inventors: 李丽荣; 崔健; 李湘坤
Original assignee: Daozhiheng Steel Cable Xuzhou Co ltd
Current assignee: Daozhiheng Steel Cable Xuzhou Co ltd
Priority date: 2024-01-17
Filing date: 2024-01-17
Publication date: 2024-09-27
Anticipated expiration: 2034-01-17

Abstract

The utility model discloses a rust removing device for processing a steel wire rope, which comprises a box body, wherein a sliding groove, a moving assembly and a limiting groove are formed in the bottom of an inner cavity of the box body, an installation table, a fixed plate, a mounting rack, a rotating assembly and a rotating ring are arranged at the top of the moving assembly, the inner cavity of the rotating ring is uniformly and fixedly connected with a plurality of rust removing assemblies, the bottom of the box body is fixedly connected with a collecting box, the bottom of the inner cavity of the collecting box is fixedly connected with a dust collecting assembly, through grooves and cleaning sponge are symmetrically formed in two sides of the box body, a sealing door and an observation window are arranged on one side of the box body, and a cleaning door is arranged on one side of the collecting box body. According to the rust removing device for the steel wire rope processing, the rust removing assembly, the rotating assembly, the moving assembly, the dust collecting assembly and the like are arranged, so that the steel wire rope can be subjected to rust removing all-round and repeated many times, the rust removing efficiency of the steel wire rope is effectively improved, and scraps generated by rust removing can be cleaned and recovered, so that the pollution to the working environment is prevented.

Description

Rust removal device for processing steel wire rope

Technical Field

The utility model relates to the technical field of steel wire rope processing, in particular to a rust removing device for steel wire rope processing.

Background

The main varieties of the steel wire ropes comprise a phosphatized coating steel wire rope, a galvanized steel wire rope, a stainless steel wire rope and a smooth steel wire rope, the steel wire rope is manufactured by taking wire rods and rope cores as main materials and lubricating grease as auxiliary materials, and the production process of the steel wire rope mainly comprises the following parts: drawing a steel wire, trimming a die, normalizing by heat treatment, quenching, pickling phosphating, producing a steel wire rope, processing a steel wire rope core, manufacturing a wood wheel, packaging the steel wire rope and the like. Among them, the three links of wire drawing, heat treatment and wire rope production are the most critical, and the quality of the wire rope is often affected most easily by the three links. The steel wire rope is subjected to peeling of oxide skin on the surface of the steel wire rope in the production process, the existing steel wire rope rust removing equipment is complex in structure and low in rust removing efficiency, and the peeled oxide layer is directly scattered on the ground, so that the neatness of the working environment is affected. Therefore, we propose a new rust removing device for processing steel wire ropes.

Disclosure of utility model

The utility model mainly aims to provide a rust removing device for processing a steel wire rope, which can effectively solve the problems in the background technology.

In order to achieve the above purpose, the technical scheme adopted by the utility model is as follows: the utility model provides a rust cleaning device is used in wire rope processing, includes the box, open bottom the box inner chamber has the spout that link up non-, spout inner chamber is equipped with the removal subassembly, box inner chamber bottom just is located spout bilateral symmetry and opens there is the spacing groove that link up non-, removal subassembly top fixedly connected with mount pad, mount pad top one side fixedly connected with fixed plate, mount pad one side fixedly connected with mounting bracket, mounting bracket one side is equipped with the rotation subassembly, mount pad top slip joint has the swivel becket, just the swivel becket swivelling joint is in fixed plate one side, a plurality of rust cleaning subassemblies of swivel becket inner chamber evenly fixedly connected with, bottom the case fixedly connected with collection box, collection box inner chamber bottom fixedly connected with dust collection subassembly, the through groove is opened to box bilateral symmetry, a plurality of clearance sponges of through groove inner chamber evenly fixedly connected with, box one side is equipped with sealing door, sealing door one side is equipped with the observation window, collection box one side is equipped with the clearance door.

As the further description of above-mentioned technical scheme, rust cleaning subassembly includes mounting box, spring, baffle, rust cleaning head, mounting box lateral wall and swivel becket inner chamber lateral wall fixed connection, mounting box inner chamber one side fixedly connected with spring, spring one end fixedly connected with baffle, baffle one side fixedly connected with rust cleaning head, the rust cleaning head slides and runs through outside the mounting box lateral wall, just the rust cleaning head is towards swivel becket inner chamber central point put.

As the further description of the technical scheme, the rotating assembly comprises a motor II, a gear and a toothed ring, wherein the motor II is fixedly connected to one side of the mounting frame, the output end of the motor II penetrates through the mounting frame and is fixedly connected with the gear, the gear is rotationally connected to one side of the mounting table, the toothed ring is fixedly connected to one side of the rotating ring, the toothed ring and the rotating ring are located on the same central line, and the gear is meshed and connected with the toothed ring.

As the further description of above-mentioned technical scheme, moving assembly includes motor one, threaded rod, slide bar, movable block, slider, motor one fixedly connected with spout inner chamber lateral wall, motor one output fixedly connected with threaded rod, the threaded rod other end rotates to be connected in spout inner chamber lateral wall, slide bar fixed connection is in the spacing groove inner chamber, the movable block slides and cup joints on the threaded rod, just the movable block passes through screw thread groove meshing with the threaded rod and is connected, the slider slides and cup joints on the slide bar, movable block, slider top and mount table bottom fixed connection.

As the further description of above-mentioned technical scheme, dust absorption subassembly includes the dust absorption pump, dust absorption pump fixed connection is in collection box inner chamber bottom, dust absorption pump input fixedly connected with main dust absorption pipe, main dust absorption pipe one end runs through to box inner chamber fixedly connected with branch dust absorption pipe, branch dust absorption pipe one end fixedly connected with suction hood, branch dust absorption pipe one side fixedly connected with box inner chamber lateral wall, dust absorption pump output fixedly connected with goes out the dirt pipe.

Compared with the prior art, the utility model has the following beneficial effects:

1. Through setting up rust cleaning subassembly, rotating assembly, remove subassembly etc. begin to carry out rust cleaning during operation to wire rope, run through the box with wire rope through two logical grooves, at this moment, because a plurality of rust cleaning subassemblies are circumference and are fixed in the rotation ring inner chamber, so a plurality of rust cleaning heads butt each other, at this moment, pass the centre of a circle of a plurality of rust cleaning heads butt each other with wire rope, at this moment, because wire rope extrusion rust cleaning head, thereby rust cleaning head promotes baffle extrusion spring, make the reaction force of spring promote rust cleaning head butt at the wire rope surface, at this moment, start motor two, drive the gear rotation, thereby drive the ring gear, the rotation of rotation ring, alright make rust cleaning head rotate around the wire rope, remove rust on the wire rope surface, restart motor one, drive the threaded rod rotation, thereby drive mount table on the movable block and its, the rotation ring, rust cleaning subassembly etc. and all detach the oxide layer on the wire rope surface, when the oxide layer on wire rope surface is more, still can the forward and backward rotation motor, the mount table, the rotation ring, the back and forth motion along the wire rope, alright remove the oxide layer on the wire rope surface completely, rust cleaning, all-round, and efficiency to the wire rope has been improved many times.

2. Through setting up dust collection subassembly, clearance sponge etc., when starting rust cleaning work, start the dust absorption pump, the piece that produces in the rust cleaning process, accessible dust hood, branch dust absorption pipe, main dust absorption pipe are finally discharged by the play dirt pipe and collect the incasement of case, can clear up by the clearance door after the piece is collected more, observe whole rust cleaning work by the observation window, need not frequently to open sealed door, guarantee that the piece can not drift everywhere in the work, effectively guaranteed the clean of the healthy and operational environment of staff. Meanwhile, the cleaning sponge on one side can remove chips and the like on the steel wire rope in advance, and the cleaning sponge on the other side cleans the chips left on the surface after rust removal, so that the chips are prevented from falling to the outer side of the box body to pollute the working environment, and the chips are prevented from remaining on the surface of the steel wire rope to cause the quality degradation of steel wires.

Drawings

Fig. 1 is a schematic diagram of the overall structure of a rust removing device for processing a steel wire rope;

fig. 2 is a schematic diagram of the internal structure of a rust removing device for processing a steel wire rope according to the present utility model;

Fig. 3 is a schematic diagram of an explosion structure of a rust removing device for processing a steel wire rope according to the present utility model;

Fig. 4 is an enlarged schematic view of a portion a of fig. 3 of a rust removing device for processing a steel wire rope according to the present utility model.

In the figure: 1. a case; 2. a chute; 3. a limit groove; 4. a moving assembly; 5. a mounting table; 6. a mounting frame; 7. a rotating assembly; 8. a rotating ring; 9. a rust removing component; 10. a fixing plate; 11. a dust collection assembly; 12. a collection box; 13. a through groove; 14. cleaning the sponge; 15. sealing the door; 16. an observation window; 17. cleaning a door; 4.1, a first motor; 4.2, threaded rod; 4.3, sliding bars; 4.4, moving the block; 4.5, sliding blocks; 7.1, a second motor; 7.2, gears; 7.3, a toothed ring; 9.1, an installation box; 9.2, a spring; 9.3, a baffle plate; 9.4, derusting heads; 11.1, a dust collection pump; 11.2, a main dust collection pipe; 11.3, branch dust collection pipes; 11.4, a dust hood; 11.5, a dust outlet pipe.

Detailed Description

In order to make the technical means, the creation characteristics and the effect of achieving the object of the present utility model easy to understand, the present utility model is further described below with reference to the specific embodiments.

In the description of the present utility model, it should be noted that the directions or positional relationships indicated by the terms "upper", "lower", "inner", "outer", "front", "rear", "both ends", "one end", "the other end", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific direction, be configured and operated in the specific direction, and thus should not be construed as limiting the present utility model. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "provided," "connected," and the like are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.

Referring to fig. 1-4, the present utility model provides a technical solution: the utility model provides a rust cleaning device is used in wire rope processing, which comprises a box body 1, it has non-through spout 2 to open at 1 inner chamber bottom of box, spout 2 inner chamber is equipped with movable assembly 4, 1 inner chamber bottom of box and be located spout 2 bilateral symmetry and open there is non-through spacing groove 3, movable assembly 4 top fixedly connected with mount pad 5, mount pad 5 top one side fixedly connected with fixed plate 10, mount pad 5 one side fixedly connected with mounting bracket 6, mount bracket 6 one side is equipped with rotating assembly 7, mount pad 5 top slip joint has swivel ring 8, and swivel ring 8 passes through the bearing rotation and is connected in fixed plate 10 one side, a plurality of rust cleaning assemblies 9 of swivel ring 8 inner chamber even fixedly connected with, 1 bottom of box fixedly connected with collection box 12 inner chamber bottom fixedly connected with dust collection subassembly 11, 1 both sides symmetry is opened there is logical groove 13 of lining up, a plurality of clearance sponge 14 of logical groove 13 inner chamber even fixedly connected with, clearance sponge 14 on one side can be with debris etc. on wire rope previously clear away, the clearance of the remaining piece on the surface after the rust cleaning of opposite side then falls to prevent on the one side, on the one hand, the outside the pollution to the box 1, work environment, the remaining piece quality of wire rope is avoided on the other hand, the wire rope is fallen down. The box 1 one side is equipped with sealing door 15, and sealing door 15 one side is equipped with observation window 16, carries out rust cleaning during operation, and sealing door 15 makes the inside of box 1 keep sealing, can prevent that the piece that produces from drifting out and endangering staff's health, and the whole rust cleaning work of accessible observation window 16 is observed simultaneously, has improved work efficiency and security, and collection box 12 one side is equipped with clearance door 17. When the rust removal work is performed, the cleaning door 17 keeps the inside of the collection box 12 closed, and when more scraps are collected, the scraps can be cleaned by the cleaning door 17.

Specifically, as shown in fig. 3, the rotating assembly 7 includes a second motor 7.1, a gear 7.2 and a toothed ring 7.3, the second motor 7.1 is fixedly connected to one side of the mounting frame 6, the output end of the second motor 7.1 penetrates through the mounting frame 6 and is fixedly connected with the gear 7.2, the gear 7.2 is rotatably connected to one side of the mounting table 5 through a bearing, the toothed ring 7.3 is fixedly connected to one side of the rotating ring 8, the toothed ring 7.3 and the rotating ring 8 are located on the same central line, and the gear 7.2 is in meshed connection with the toothed ring 7.3. When the rust removing work is started, the second motor 7.1 is started to drive the gear 7.2 to rotate, so that the toothed ring 7.3 and the rotating ring 8 are driven to rotate, the rust removing head 9.4 can rotate around the steel wire rope, and rust on the surface of the steel wire rope is removed.

The moving assembly 4 comprises a motor I4.1, a threaded rod 4.2, a sliding rod 4.3, a moving block 4.4 and a sliding block 4.5, wherein the motor I4.1 is fixedly connected to the side wall of the inner cavity of the sliding groove 2, the output end of the motor I4.1 is fixedly connected with the threaded rod 4.2, the other end of the threaded rod 4.2 is rotationally connected to the side wall of the inner cavity of the sliding groove 2 through a bearing, the sliding rod 4.3 is fixedly connected to the inner cavity of the limiting groove 3, the moving block 4.4 is in sliding sleeve connection with the threaded rod 4.2, the sliding block 4.4 is in meshing connection with the threaded rod 4.2 through a threaded groove, the sliding block 4.5 is in sliding sleeve connection with the sliding rod 4.3, the top of the moving block 4.4, the top of the sliding block 4.5 is fixedly connected with the bottom of the mounting table 5, and the sliding rod 4.3 plays a good limiting guide role on the sliding block 4.5, so that the movement of the mounting table 5 is ensured to be smooth. When the rotating assembly 7 is started to enable the rust removing assembly 9 to start rust removing, the motor I4.1 is started again to drive the threaded rod 4.2 to rotate, so that the moving block 4.4 and the mounting table 5, the rotating ring 8, the rust removing assembly 9 and the like on the moving block are driven to move forwards, oxide layers on the surface of the steel wire rope can be completely removed, when the oxide layers on the surface of the steel wire rope are more, the motor I4.1 can be rotated forwards and backwards, the mounting table 5, the rotating ring 8 and the rust removing assembly 9 are driven to reciprocate along the steel wire rope, the oxide layers on the surface of the steel wire rope can be completely removed, and the rust removing efficiency of the steel wire rope is improved comprehensively and repeatedly.

The dust collection assembly 11 comprises a dust collection pump 11.1, the dust collection pump 11.1 is fixedly connected to the bottom of the inner cavity of the collection box 12, the input end of the dust collection pump 11.1 is fixedly connected with a main dust collection pipe 11.2, one end of the main dust collection pipe 11.2 penetrates through the inner cavity of the box body 1 and is fixedly connected with a branch dust collection pipe 11.3, one end of the branch dust collection pipe 11.3 is fixedly connected with a dust collection cover 11.4, the two dust collection covers 11.4 are symmetrically arranged in the inner cavity of the box body 1, one side of the branch dust collection pipe 11.3 is fixedly connected with the side wall of the inner cavity of the box body 1, and the output end of the dust collection pump 11.1 is fixedly connected with a dust outlet pipe 11.5. When the dust removing device is used for removing rust, the dust suction pump 11.1 is started, and scraps generated in the rust removing process can finally pass through the dust suction hood 11.4, the branch dust suction pipe 11.3 and the main dust suction pipe 11.2, and are discharged into the inner cavity of the collecting box 12 through the dust suction pump 11.1 and the dust outlet pipe 11.5, so that the scraps generated in the rust removing process are greatly reduced from drifting everywhere, and the cleaning of the inner cavity of the box body 1 is effectively ensured.

Specifically, as shown in fig. 4, the rust removing assembly 9 comprises a mounting box 9.1, a spring 9.2, a baffle plate 9.3 and a rust removing head 9.4, wherein the side wall of the mounting box 9.1 is fixedly connected with the side wall of the inner cavity of the rotating ring 8, one side of the inner cavity of the mounting box 9.1 is fixedly connected with the spring 9.2, one end of the spring 9.2 is fixedly connected with the baffle plate 9.3, the baffle plate 9.3 is slidably connected with the inner cavity of the mounting box 9.1, one side of the baffle plate 9.3 is fixedly connected with the rust removing head 9.4, the rust removing head 9.4 is slidably penetrated out of the side wall of the mounting box 9.1, and the rust removing head 9.4 faces the center position of the inner cavity of the rotating ring 8. When the steel wire rope starts to be derusted, the steel wire rope penetrates through the box body 1 through the two through grooves 13, at the moment, the plurality of derusting assemblies 9 are circumferentially fixed in the inner cavity of the rotating ring 8, the plurality of derusting heads 9.4 are mutually abutted, at the moment, the steel wire rope penetrates through the circle centers of the plurality of derusting heads 9.4, at the moment, the derusting heads 9.4 are extruded by the steel wire rope, so that the derusting heads 9.4 push the baffle plate 9.3 to extrude the spring 9.2, the reaction force of the spring 9.2 pushes the derusting heads 9.4 to be abutted on the surface of the steel wire rope, and the rotating assembly 7 can be started to start derusting.

When the rust removing device starts to remove rust from a steel wire rope, the steel wire rope penetrates through the box body 1 through the two through grooves 13, at this time, the plurality of rust removing heads 9.4 are in contact with each other because the plurality of rust removing assemblies 9 are circumferentially fixed in the inner cavity of the rotating ring 8, at this time, the steel wire rope penetrates through the circle centers of the plurality of rust removing heads 9.4 in contact with each other, at this time, the steel wire rope presses the rust removing heads 9.4, so that the rust removing heads 9.4 push the baffle plates 9.3 to press the springs 9.2, and the reaction force of the springs 9.2 push the rust removing heads 9.4 to be in contact with the surface of the steel wire rope. At this time, the second motor 7.1 is started to drive the gear 7.2 to rotate, so as to drive the toothed ring 7.3 and the rotating ring 8 to rotate, and the rust removing head 9.4 can rotate around the steel wire rope to remove rust on the surface of the steel wire rope. And when the first motor 4.1 is started again, the threaded rod 4.2 is driven to rotate, so that the movable block 4.4 and the mounting table 5, the rotating ring 8, the rust removing assembly 9 and the like on the movable block are driven to move forwards, oxide layers on the surface of the steel wire rope can be completely removed, when the number of oxide layers on the surface of the steel wire rope is large, the first motor 4.1 can be also rotated forwards and backwards, the mounting table 5, the rotating ring 8 and the rust removing assembly 9 are driven to reciprocate along the steel wire rope, the oxide layers on the surface of the steel wire rope can be completely removed, and rust removing is carried out on the steel wire rope all-around and repeatedly, so that the rust removing efficiency of the steel wire rope is effectively improved.

When the rust removal work is started, the dust suction pump 11.1 is started, and scraps generated in the rust removal process can finally pass through the dust suction pump 11.1 and the dust discharge pipe 11.5 through the dust suction hood 11.4, the branch dust suction pipe 11.3 and the main dust suction pipe 11.2 and are discharged into the inner cavity of the collection box 12, so that the scraps generated in the rust removal process are greatly reduced and are all around, and the cleaning of the inner cavity of the box body 1 is effectively ensured. Meanwhile, the cleaning sponge 14 on one side of the box body 1 can remove scraps and the like on the steel wire rope in advance, and the cleaning sponge 14 on the other side cleans the scraps left on the surface after rust removal, so that the scraps are prevented from falling to the outer side of the box body 1 to pollute the working environment, and the scraps are prevented from remaining on the surface of the steel wire rope to reduce the quality of the steel wire rope.

The foregoing has shown and described the basic principles and main features of the present utility model and the advantages of the present utility model. It will be understood by those skilled in the art that the present utility model is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present utility model, and various changes and modifications may be made without departing from the spirit and scope of the utility model, which is defined in the appended claims. The scope of the utility model is defined by the appended claims and equivalents thereof.

Claims

1. The utility model provides a rust cleaning device for wire rope processing, includes box (1), its characterized in that, open bottom of the inner chamber of box (1) has non-link up spout (2), spout (2) inner chamber is equipped with moving assembly (4), box (1) inner chamber bottom and be located spout (2) both sides symmetry and open there is spacing groove (3) of non-link up, moving assembly (4) top fixedly connected with mount table (5), mount table (5) top one side fixedly connected with fixed plate (10), mount table (5) one side fixedly connected with mounting bracket (6), mount bracket (6) one side is equipped with rotating assembly (7), mount table (5) top slip joint has rotating ring (8), just rotating ring (8) rotate and be connected in fixed plate (10) one side, evenly fixedly connected with a plurality of rust cleaning assembly (9) in rotating ring (8) inner chamber, box (1) bottom fixedly connected with collection box (12), collection box (12) inner chamber bottom fixedly connected with dust absorption subassembly (11), box (1) are link up (1) one side and are equipped with rotating assembly (7), evenly open through groove (13) in a plurality of seal door (13), one side of the sealing door (15) is provided with an observation window (16), and one side of the collecting box (12) is provided with a cleaning door (17).

2. The rust removing device for machining of steel wire ropes according to claim 1, wherein the rust removing assembly (9) comprises a mounting box (9.1), a spring (9.2), a baffle plate (9.3) and a rust removing head (9.4), the side wall of the mounting box (9.1) is fixedly connected with the side wall of an inner cavity of the rotating ring (8), the spring (9.2) is fixedly connected to one side of the inner cavity of the mounting box (9.1), the baffle plate (9.3) is fixedly connected to one end of the spring (9.2), the rust removing head (9.4) is fixedly connected to one side of the baffle plate (9.3), the rust removing head (9.4) penetrates out of the side wall of the mounting box (9.1) in a sliding mode, and the rust removing head (9.4) faces the center position of the inner cavity of the rotating ring (8).

3. The rust removing device for machining a steel wire rope according to claim 1, wherein the rotating assembly (7) comprises a motor II (7.1), a gear (7.2) and a toothed ring (7.3), the motor II (7.1) is fixedly connected to one side of the mounting frame (6), an output end of the motor II (7.1) penetrates through the mounting frame (6) and is fixedly connected with the gear (7.2), the gear (7.2) is rotatably connected to one side of the mounting table (5), the toothed ring (7.3) is fixedly connected to one side of the rotating ring (8), the toothed ring (7.3) and the rotating ring (8) are located on the same central line, and the gear (7.2) is meshed with the toothed ring (7.3).

4. The rust removing device for machining of steel wire ropes according to claim 1, wherein the moving assembly (4) comprises a motor I (4.1), a threaded rod (4.2), a sliding rod (4.3), a moving block (4.4) and a sliding block (4.5), the motor I (4.1) is fixedly connected to the side wall of an inner cavity of the sliding groove (2), the output end of the motor I (4.1) is fixedly connected with the threaded rod (4.2), the other end of the threaded rod (4.2) is rotationally connected to the side wall of the inner cavity of the sliding groove (2), the sliding rod (4.3) is fixedly connected to the inner cavity of the limiting groove (3), the moving block (4.4) is in sliding sleeve joint with the threaded rod (4.2), the sliding block (4.5) is in sliding sleeve joint with the sliding rod (4.3) through a threaded rotary groove, and the top of the moving block (4.4) and the top of the sliding block (4.5) are fixedly connected with the bottom of the mounting table (5).

5. The rust cleaning device for wire rope processing according to claim 1, characterized in that the dust collection assembly (11) comprises a dust collection pump (11.1), the dust collection pump (11.1) is fixedly connected to the bottom of the inner cavity of the collecting box (12), the input end of the dust collection pump (11.1) is fixedly connected with a main dust collection pipe (11.2), one end of the main dust collection pipe (11.2) penetrates through to the inner cavity of the box (1) and is fixedly connected with a branch dust collection pipe (11.3), one end of the branch dust collection pipe (11.3) is fixedly connected with a dust collection cover (11.4), one side of the branch dust collection pipe (11.3) is fixedly connected to the side wall of the inner cavity of the box (1), and the output end of the dust collection pump (11.1) is fixedly connected with a dust outlet pipe (11.5).