CN221773744U - Laser cladding welding machine - Google Patents
Laser cladding welding machine Download PDFInfo
- Publication number
- CN221773744U CN221773744U CN202420226438.0U CN202420226438U CN221773744U CN 221773744 U CN221773744 U CN 221773744U CN 202420226438 U CN202420226438 U CN 202420226438U CN 221773744 U CN221773744 U CN 221773744U
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- Prior art keywords
- cladding welding
- clamp
- module
- laser cladding
- machine platform
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- 238000003466 welding Methods 0.000 title claims abstract description 55
- 238000004372 laser cladding Methods 0.000 title claims abstract description 26
- 230000007246 mechanism Effects 0.000 claims abstract description 80
- 238000005253 cladding Methods 0.000 claims abstract description 18
- 239000002699 waste material Substances 0.000 claims description 13
- 239000000428 dust Substances 0.000 claims description 9
- 239000002184 metal Substances 0.000 claims description 6
- 238000005192 partition Methods 0.000 claims description 6
- 238000000605 extraction Methods 0.000 claims description 3
- 238000012423 maintenance Methods 0.000 abstract description 5
- 238000009434 installation Methods 0.000 abstract description 4
- 239000000463 material Substances 0.000 description 15
- 238000000034 method Methods 0.000 description 7
- 230000008569 process Effects 0.000 description 7
- 239000000779 smoke Substances 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 206010066054 Dysmorphism Diseases 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012634 fragment Substances 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
Landscapes
- Laser Beam Processing (AREA)
Abstract
The utility model discloses a laser cladding welding machine, which comprises: the welding machine comprises a machine table, a clamp module arranged on the machine table and a cladding welding mechanism arranged on the machine table, wherein the cladding welding mechanism is suspended above the clamp module, the clamp module comprises a cylinder clamp mechanism and a flat plate fixing mechanism, and the cylinder clamp mechanism is arranged beside the flat plate fixing mechanism. According to the utility model, the cylinder clamp mechanism and the flat plate fixing mechanism are adopted as the clamp modules, so that when different types of products are required to be subjected to laser cladding welding, different clamp modules can be adopted for clamping, and the clamping and processing requirements of different types of products are met, so that the clamping efficiency is improved, the condition that the clamp or equipment needs to be replaced is avoided, the clamp is prevented from being frequently debugged and calibrated due to the replacement of the clamp, and meanwhile, the installation cost and the maintenance cost of equipment are effectively reduced.
Description
Technical Field
The utility model relates to the technical field of laser cladding welding machines, in particular to a laser cladding welding machine.
Background
The laser cladding welding machine is an advanced full-automatic device for carrying out surface treatment process on products, and the surface of a material is heated by utilizing a high-energy laser beam, and the material is locally melted and is combined with a base material in a cooling way, so that the surface coating product with excellent performance is formed.
In the processing industry, parts with precision requirements, parts with high-cost processing, such as part abrasion layer processing, can be processed by using laser cladding equipment; the precision and the integrity of products can be ensured by welding the complex parts in a cladding way; for processing different materials on the same part, different materials are used for meeting the requirements through cladding welding, and the like. A series of equipment processing parts manufacturing industry, in the wide application to laser cladding technology.
However, in the prior art, the laser cladding welding machine can only clamp and process a single type of product (such as a column or a plate), if other types of products need to be processed, the fixture on the device needs to be replaced, or the device provided with different types of fixtures is selected. The former needs to debug the mounted position of anchor clamps after carrying out the change of anchor clamps at every turn, and complex operation. The latter would increase the cost investment for production and maintenance.
Accordingly, the prior art has drawbacks and needs improvement.
Disclosure of utility model
The utility model aims to overcome the defects of the prior art and provides a laser cladding welding machine.
The technical scheme of the utility model is as follows: provided is a laser cladding welding machine including: the welding machine comprises a machine table, a clamp module arranged on the machine table and a cladding welding mechanism arranged on the machine table, wherein the cladding welding mechanism is suspended above the clamp module, the clamp module comprises a cylinder clamp mechanism and a flat plate fixing mechanism, and the cylinder clamp mechanism is arranged beside the flat plate fixing mechanism.
Further, the column clamp mechanism includes: the rotary chuck comprises a cylinder clamp bracket arranged on the machine table, a rotary mechanism arranged on the cylinder clamp bracket and a chuck mechanism arranged on the output end of the rotary mechanism, wherein the rotary mechanism drives the chuck mechanism to rotate.
Further, the rotating mechanism is hinged to the column clamp bracket.
Further, the flat plate fixing mechanism includes: the device comprises two groups of fixed bottom plates arranged on the machine table, a fixed air cylinder arranged below the fixed bottom plates and a clamping plate connected with the output end of the fixed air cylinder, wherein the output end of the fixed air cylinder penetrates through the fixed bottom plates and is connected with the clamping plate, and the fixed air cylinder drives the clamping plate to move up and down and be in movable contact with the fixed bottom plates.
Further, an adjusting module is arranged on the machine table corresponding to the clamp module, and the adjusting module comprises: the device comprises a plurality of guide rails arranged on the machine table, a sliding plate arranged on the guide rails in a erecting mode and a locking screw rod arranged on the sliding plate, wherein the locking screw rod penetrates through the sliding plate and is tightly propped against the guide rails, and the column clamp mechanism and the flat plate fixing mechanism are respectively arranged on the sliding plate.
Further, the machine is provided with a waste collection bin corresponding to the clamp module, and the waste collection bin is arranged below the clamp module.
Further, the waste collection bin is connected with a dust extraction mechanism.
Further, the cladding welding mechanism includes: the laser welding device comprises a triaxial module moving mechanism arranged on the machine table, a laser welding head arranged on the moving end of the triaxial module moving mechanism, and a cladding welding nozzle arranged on the laser welding head.
Further, a sheet metal partition plate is arranged above the machine table, and the machine table is divided into a processing area and a movement area through the sheet metal partition plate.
Further, a frame main body is arranged on the outer side of the machine table, and a display control module is arranged on the frame main body.
By adopting the scheme, the cylinder clamp mechanism and the flat plate fixing mechanism are adopted as the clamp modules, when different types of products are required to be subjected to laser cladding welding, different clamp modules can be adopted for clamping, and the clamping and processing requirements of different types of products are met, so that the clamping efficiency is improved, the condition that the clamp or equipment needs to be replaced is avoided, the clamp is prevented from being frequently debugged and calibrated due to the replacement of the clamp, and meanwhile, the installation cost and the maintenance cost of equipment are effectively reduced.
Drawings
Fig. 1 is a schematic view of the internal structure of the present utility model.
Fig. 2 is a front view of the internal structure of the present utility model.
Fig. 3 is a schematic view of the external structure of the present utility model.
Detailed Description
The utility model will be described in detail below with reference to the drawings and the specific embodiments.
Referring to fig. 1, the present utility model provides a laser cladding welding machine, comprising: the welding machine comprises a machine table 1, a clamp module 2 arranged on the machine table 1 and a cladding welding mechanism 3 arranged on the machine table 1, wherein the cladding welding mechanism 3 is suspended above the clamp module 2, the clamp module 2 comprises a column clamp mechanism 21 and a flat plate fixing mechanism 22, and the column clamp mechanism 21 is arranged beside the flat plate fixing mechanism 22.
The welding machine provided by the utility model can meet the surface processing work of cylindrical rod-shaped, cuboid, cube and special-shaped products. When needing to process cylindrical rod-like etc. columnar material, press from both sides the clamping with columnar material in column fixture mechanism 21 department and press from both sides tightly fixedly, when needing to carry out surface machining to three-dimensional, panel or dysmorphism product, can adopt dull and stereotyped fixed establishment 22 to carry out the clamping fixedly to satisfy the demand of clamping and the processing of different grade type product, with this efficiency that improves the clamping, avoid needing to change the condition emergence of anchor clamps or equipment, avoid frequently debugging the anchor clamps because of changing the anchor clamps, effectively reduce simultaneously installation cost and the maintenance cost to equipment.
The column jig mechanism 21 includes: the device comprises a cylinder clamp bracket 211 arranged on the machine table 1, a rotating mechanism 212 arranged on the cylinder clamp bracket 211 and a chuck mechanism 213 arranged on the output end of the rotating mechanism 212, wherein the rotating mechanism 212 drives the chuck mechanism 213 to rotate. When the columnar material needs to be clamped and processed, the chuck mechanism 213 is opened, one end of the columnar material stretches into the chuck mechanism 213, and the chuck mechanism 213 is started, so that the columnar material is clamped and fixed. In the processing process, the rotating mechanism 212 can be started to drive the columnar material to rotate around the axis, so that the processing surface of the columnar material is changed, and the requirement of processing the cylindrical surface of the columnar material is met.
In some embodiments, the rotating mechanism 212 is hinged to the column clamp bracket 211, so as to clamp the columnar material, and at the same time, the columnar material can be subjected to laser cladding welding processing at a certain inclination angle.
The plate fixing mechanism 22 includes: the device comprises two groups of fixed bottom plates 221 arranged on the machine table 1, a fixed air cylinder 222 arranged below the fixed bottom plates 221 and a clamping plate 223 connected with the output end of the fixed air cylinder 222, wherein the output end of the fixed air cylinder 222 penetrates through the fixed bottom plates 221 and is connected with the clamping plate 223, and the fixed air cylinder 222 drives the clamping plate 223 to move up and down and be in movable contact with the fixed bottom plates 221. When the product needs to be clamped and fixed, the fixed air cylinder 222 is started, and the clamping plate 223 is driven to move towards the direction away from the fixed bottom plate 221, so that the edge of the product is conveniently placed on the fixed bottom plate 221. The fixing cylinder 222 is then reset so that the grip plate 223 is moved toward the fixing base plate 221, thereby clamping and fixing the product between the grip plate 223 and the fixing base plate. Two opposite side edges of the product are clamped by the two groups of clamping plates 223 and the fixed bottom plate 221, so that the stability of the clamping effect of the product is ensured.
The machine 1 is provided with an adjusting module 23 corresponding to the clamp module 2, and the adjusting module 23 comprises: the machine comprises a plurality of guide rails 231 arranged on the machine table 1, a sliding plate 232 erected on the guide rails 231 and a locking screw 233 arranged on the sliding plate 232, wherein the locking screw 233 penetrates through the sliding plate 232 and is tightly propped against the guide rails 231. The column clamp mechanism 21 and the flat plate fixing mechanism 22 are respectively disposed on the sliding plate 232. Through setting up adjustment module 23 to be convenient for adjust the distance between two sets of dull and stereotyped fixed establishment 22, in order to adapt to the clamping demand of different specification size's product. Meanwhile, when the column clamp mechanism 21 or the flat plate fixing mechanism 22 is required to clamp and fix the product, other clamps can be moved to the side through the adjusting module 23, so that interference to the machining process is avoided.
The machine 1 is provided with a waste collection bin corresponding to the clamp module 2, and the waste collection bin is arranged below the clamp module 2. The waste materials or smoke dust such as dust and fragments can be generated in the processing process, and the waste materials and smoke dust generated in the processing process can fall into the waste collection bin by arranging the waste collection bin, so that unified recovery treatment is carried out.
The waste collection bin is connected with a dust extraction mechanism. When the device works, the dust suction mechanism can continuously generate suction force, so that smoke dust generated in the cladding welding process is extracted, and pollution to the environment is effectively reduced.
The fusion welding mechanism 3 includes: the laser welding device comprises a triaxial module moving mechanism 31 arranged on the machine table 1, a laser welding head 41 arranged on the moving end of the triaxial module moving mechanism 31, and a cladding welding nozzle 42 arranged on the laser welding head 41. The cladding welding nozzle 42 is arranged as an assembly module, so that the replacement is convenient, the adjustment operation is simple, and the replacement efficiency is improved.
Referring to fig. 2, a metal plate partition plate 11 is disposed above the machine 1, and the machine 1 is divided into a processing area and a movement area by the metal plate partition plate 11. The processing area is distinguished from the movement area, and integral isolation is achieved, so that dust and scraps generated in cladding welding processing are effectively prevented from polluting a machine, and the movement precision of each movement module is further affected.
Referring to fig. 3, a frame main body 5 is disposed outside the machine 1, and a display control module 51 is disposed on the frame main body 5. By setting the display control module 51, various operating parameters can be set and monitored. In some embodiments, the display control module 51 adopts a top suspension type, a universal adjusting cantilever 52 is arranged above the frame main body 5, and the display control module 51 is arranged on the universal adjusting cantilever 52, so that the position of the display control module 51 is flexibly adjusted, and the operation and the viewing are convenient.
In summary, by adopting the cylinder clamp mechanism and the flat plate fixing mechanism as the clamp modules, when different types of products are required to be subjected to laser cladding welding, different clamp modules can be used for clamping, so that the clamping and processing requirements of different types of products are met, the clamping efficiency is improved, the condition that the clamp or equipment needs to be replaced is avoided, the clamp is prevented from being frequently debugged and calibrated due to the replacement of the clamp, and meanwhile, the installation cost and the maintenance cost of equipment are effectively reduced.
The foregoing description of the preferred embodiment of the utility model is not intended to be limiting, but rather is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the utility model.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202420226438.0U CN221773744U (en) | 2024-01-29 | 2024-01-29 | Laser cladding welding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202420226438.0U CN221773744U (en) | 2024-01-29 | 2024-01-29 | Laser cladding welding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221773744U true CN221773744U (en) | 2024-09-27 |
Family
ID=92827795
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202420226438.0U Active CN221773744U (en) | 2024-01-29 | 2024-01-29 | Laser cladding welding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN221773744U (en) |
-
2024
- 2024-01-29 CN CN202420226438.0U patent/CN221773744U/en active Active
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| GR01 | Patent grant | ||
| GR01 | Patent grant |