CN221765178U - Coating scrubbing resistance testing device - Google Patents
Coating scrubbing resistance testing device Download PDFInfo
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- CN221765178U CN221765178U CN202420085064.5U CN202420085064U CN221765178U CN 221765178 U CN221765178 U CN 221765178U CN 202420085064 U CN202420085064 U CN 202420085064U CN 221765178 U CN221765178 U CN 221765178U
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- 238000012360 testing method Methods 0.000 title claims abstract description 57
- 238000005201 scrubbing Methods 0.000 title claims abstract description 50
- 239000011248 coating agent Substances 0.000 title claims description 16
- 238000000576 coating method Methods 0.000 title claims description 16
- 239000003973 paint Substances 0.000 claims abstract description 52
- 230000001680 brushing effect Effects 0.000 claims abstract description 9
- 239000007788 liquid Substances 0.000 claims description 44
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 33
- 238000004140 cleaning Methods 0.000 claims description 31
- 230000002457 bidirectional effect Effects 0.000 claims description 7
- 238000009434 installation Methods 0.000 claims description 4
- 238000005406 washing Methods 0.000 claims description 3
- 230000009286 beneficial effect Effects 0.000 abstract description 4
- 239000006185 dispersion Substances 0.000 description 5
- 230000007246 mechanism Effects 0.000 description 5
- 239000002103 nanocoating Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000003825 pressing Methods 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000003599 detergent Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
Description
技术领域Technical Field
本实用新型涉及涂料耐擦洗测试装置技术领域,具体来说,涉及一种涂料耐擦洗性能测试装置。The utility model relates to the technical field of a coating scrub resistance testing device, in particular to a coating scrub resistance performance testing device.
背景技术Background Art
涂料的耐擦洗性能对涂料的适用场所和使用寿命有较大的影响,因此也是涂料的一项较重要的性能指标,涂料的耐擦洗性能的测试装置一般是在工作台架上设置测试槽,测试槽内放置涂膜板,涂料试样均匀的涂在涂膜板上并完全固化成膜,而后利用专用的毛刷蘸水(水中也可根据需要加入洗衣粉或洗涤液等)在涂膜板上往复运动,一定时间内,检测涂料膜受磨损情况,以确定涂料的耐擦性能,因此,涂料耐擦洗测试装置的使用越来越广泛。The scrub resistance of paint has a great influence on the applicable places and service life of the paint, so it is also an important performance indicator of the paint. The test device for the scrub resistance of the paint is generally a test slot set on a workbench, and a coating plate is placed in the test slot. The paint sample is evenly coated on the coating plate and completely cured into a film, and then a special brush is dipped in water (washing powder or detergent can also be added to the water as needed) and moved back and forth on the coating plate. Within a certain period of time, the wear of the paint film is detected to determine the scrub resistance of the paint. Therefore, the use of paint scrub resistance test devices is becoming more and more widespread.
经过检索后发现,公开号为CN210005378U,名称为一种水性纳米涂料耐擦洗测试装置,该申请提出了目前市面上的水性纳米涂料耐擦洗测试装置,水性纳米涂料耐洗刷测试装置在测试完成的肥皂水直接通过排水管排出到下水道,一方面造成了肥皂水的浪费,浪费了水资源,不利于环保,另一方面,测试装置自动化程度不足,满足不了使用者的需求,通过设置循环管、收集槽和通孔,毛刷在涂料板往复移动时,毛刷使得涂料板上的肥皂水流入收集槽内,收集槽内壁设有多个通孔,收集槽内的肥皂水沿通孔流入储水腔内,储水腔内的肥皂水再次在重力的作用下,沿循环管流入水箱,实现了肥皂水的循环利用,有利于节约水资源,并且更加的环保、高效,解决了传统水性纳米涂料耐擦洗测试装置的浪费了水资源,不利于环保的问题,同时,通过设置输水软管、分散机构和毛刷,输水软管流入到分散机构内的肥皂水会直接被甩到分散机构的左右两个内壁上,在内壁以及快速移动的过程中,其肥皂水会平铺在分散机构的内壁而分散开落到毛细孔内,肥皂水在移动的过程中会快速驱动肥皂水在毛细孔流动,使得肥皂水更快更均匀的洒在涂料板上,使毛刷移动的过程中各个部位能够及时的接触到肥皂水,进而毛刷带着沾着肥皂水对涂料板进行洗刷,整个过程实现了自动化程度的提高,减少了多余人工操作的麻烦,从而使涂料的耐擦洗性能的测试更加的准,解决了传统水性纳米涂料耐擦洗测试装置自动化程度不足的问题,但是,该申请在使用时,毛刷通过固定螺栓进行安装,刷洗力度无法进行快速有效的进行调节,难以确定在不同刷洗力度调节下涂料的抗擦洗性能的大小,测试存在不全面性,调节使用较为费事,同时,毛刷受到的磨损较大,需要经常更换,该申请的毛刷通过固定螺栓进行固定,频繁拆卸固定螺栓非常麻烦,影响使用的便利性,也还可以进一步做出改进。After searching, it was found that the publication number is CN210005378U, and the name is a water-based nano-coating scrub resistance test device. The application proposes a water-based nano-coating scrub resistance test device currently on the market. The soapy water of the water-based nano-coating scrub resistance test device is directly discharged into the sewer through the drain pipe after the test. On the one hand, it causes a waste of soapy water and water resources, which is not conducive to environmental protection. On the other hand, the test device is not automated enough and cannot meet the needs of users. By setting a circulation pipe, a collection tank and a through hole, the brush moves back and forth on the paint plate. The brush makes the soapy water on the paint plate flow into the collecting tank. The inner wall of the collecting tank is provided with a plurality of through holes. The soapy water in the collecting tank flows into the water storage chamber along the through holes. The soapy water in the water storage chamber flows into the water tank along the circulation pipe again under the action of gravity, thus realizing the recycling of the soapy water, which is beneficial to saving water resources, and is more environmentally friendly and efficient, and solves the problem that the traditional water-based nano-coating scrub resistance test device wastes water resources and is not conducive to environmental protection. At the same time, by arranging a water delivery hose, a dispersion mechanism and a brush, the soapy water flowing into the dispersion mechanism from the water delivery hose will be directly thrown to the dispersion mechanism On the left and right inner walls of the dispersion mechanism, during the inner wall and the rapid movement, the soapy water will be spread on the inner wall of the dispersion mechanism and dispersed into the capillaries. During the movement, the soapy water will quickly drive the soapy water to flow in the capillaries, so that the soapy water is sprinkled on the paint plate faster and more evenly, so that each part can be in contact with the soapy water in time during the movement of the brush, and then the brush is used to wash the paint plate with soapy water. The whole process has achieved an improved degree of automation and reduced the trouble of unnecessary manual operation, so that the test of the scrub resistance of the paint is more accurate, and the problem of insufficient automation of the traditional water-based nano-paint scrub resistance test device is solved. However, when the application is used, the brush is installed by fixing bolts, and the scrubbing force cannot be adjusted quickly and effectively. It is difficult to determine the size of the scrub resistance of the paint under different scrubbing force adjustments. The test is not comprehensive and the adjustment is more troublesome. At the same time, the brush is subject to greater wear and tear and needs to be replaced frequently. The brush of the application is fixed by fixing bolts, and frequent disassembly of the fixing bolts is very troublesome, which affects the convenience of use, and further improvements can be made.
针对相关技术中的问题,目前尚未提出有效的解决方案。Currently, no effective solution has been proposed for the problems in the related technologies.
实用新型内容Utility Model Content
(一)解决的技术问题1. Technical issues to be solved
针对现有技术的不足,本实用新型提供了一种涂料耐擦洗性能测试装置,具备扩大测试范围、丰富测试数据、调节使用方便的优点,进而解决上述背景技术中的问题。In view of the deficiencies in the prior art, the utility model provides a coating scrub resistance performance testing device, which has the advantages of expanding the test range, enriching test data, and being easy to adjust and use, thereby solving the problems in the above-mentioned background technology.
(二)技术方案(II) Technical solution
为实现上述扩大测试范围、丰富测试数据、调节使用方便的优点,本实用新型采用的具体技术方案如下:In order to achieve the above advantages of expanding the test range, enriching the test data, and facilitating adjustment and use, the specific technical solutions adopted by the utility model are as follows:
一种涂料耐擦洗性能测试装置,包括工作台和安装架,所述工作台顶面开设有刷洗池,且刷洗池外侧位于工作台顶面固定架设有门架,并且门架顶面固定安装有液压缸,所述液压缸的活塞杆底面固定安装有升降架,且升降架底面固定安装有导向轮,所述刷洗池内部通过夹具固定安装有涂料板,且刷洗池下方位于工作台下方摆放有清洗液箱,并且清洗液箱顶面固定安装有双向泵,所述双向泵通过水管与刷洗池内部贯通连接,所述工作台一端底面固定安装有驱动电机,且驱动电机输出端安装有第一连杆,并且第一连杆另一端通过转动销转动连接有第二连杆,所述安装架底面开设有安装槽,且安装槽内部设置有固定板,并且固定板底面固定安装有毛刷,所述安装架一侧表面固定安装有边架,且边架之间固定安装有圆杆,并且圆杆贯穿第二连杆另一端并与第二连杆滑动连接,所述安装架顶面开设有轮槽。A device for testing the scrub resistance of paint comprises a workbench and a mounting frame, wherein a scrubbing pool is provided on the top surface of the workbench, and a gantry is fixedly provided on the outside of the scrubbing pool and located on the top surface of the workbench, and a hydraulic cylinder is fixedly provided on the top surface of the gantry, and a lifting frame is fixedly provided on the bottom surface of the piston rod of the hydraulic cylinder, and a guide wheel is fixedly provided on the bottom surface of the lifting frame, a paint plate is fixedly provided inside the scrubbing pool by a clamp, and a cleaning liquid tank is placed under the scrubbing pool and located under the workbench, and a bidirectional pump is fixedly provided on the top surface of the cleaning liquid tank, and the bidirectional pump is connected to the cleaning liquid tank through a water pipe. The scrubbing pool is connected through the inside, a driving motor is fixedly installed on the bottom surface of one end of the workbench, and a first connecting rod is installed on the output end of the driving motor, and the other end of the first connecting rod is rotatably connected to the second connecting rod through a rotating pin, a mounting groove is provided on the bottom surface of the mounting frame, and a fixing plate is provided inside the mounting groove, and a brush is fixedly installed on the bottom surface of the fixing plate, a side frame is fixedly installed on the surface of one side of the mounting frame, and a round rod is fixedly installed between the side frames, and the round rod passes through the other end of the second connecting rod and is slidably connected to the second connecting rod, and a wheel groove is provided on the top surface of the mounting frame.
进一步的,所述固定板插入到安装槽中,且固定板顶面固定安装有磁铁,并且磁铁顶面与安装槽内顶面磁力固定。Furthermore, the fixing plate is inserted into the mounting groove, and a magnet is fixedly mounted on the top surface of the fixing plate, and the top surface of the magnet is magnetically fixed to the top surface in the mounting groove.
进一步的,所述安装槽投影尺寸与固定板投影尺寸相同。Furthermore, the projection size of the installation groove is the same as the projection size of the fixing plate.
进一步的,所述升降架顶面固定安装有导杆,且导杆贯穿门架并与门架滑动连接。Furthermore, a guide rod is fixedly installed on the top surface of the lifting frame, and the guide rod passes through the door frame and is slidably connected to the door frame.
进一步的,所述导向轮等间距布置有多个,且导向轮的轮宽小于轮槽宽度。Furthermore, a plurality of guide wheels are arranged at equal intervals, and the wheel width of the guide wheels is smaller than the wheel groove width.
进一步的,所述刷洗池内部安装有液位开关,且液位开关输出端与双向泵输入端电性连接。Furthermore, a liquid level switch is installed inside the scrubbing pool, and an output end of the liquid level switch is electrically connected to an input end of the bidirectional pump.
进一步的,所述双向泵通过吸管与清洗液箱内部贯通连接,且清洗液箱内部盛放有清洗液。Furthermore, the bidirectional pump is connected to the interior of the cleaning liquid tank through a suction tube, and the cleaning liquid tank contains cleaning liquid.
(三)有益效果(III) Beneficial effects
与现有技术相比,本实用新型提供了一种涂料耐擦洗性能测试装置,具备以下有益效果:Compared with the prior art, the utility model provides a coating scrub resistance testing device, which has the following beneficial effects:
(1)、本实用新型采用了液压缸、导向轮和安装架,在进行对涂料耐擦洗性能测试时,可将涂有涂料的涂料板通过夹具固定在刷洗池中,双向泵抽取清洗液箱中的清洗液注入到刷洗池中,直至没过涂料板,随后,双向泵反向抽取刷洗池中的清洗液,直至清洗液的液位低于涂料板顶面,即可开始刷洗,驱动电机带动第一连杆转动,进而带动第二连杆一端转动的同时往复移动,液压缸伸长推动导向轮插入到轮槽中,压住安装架并为安装架导向,安装架在第二连杆的带动下往复移动,带动毛刷对涂料板进行刷洗,工作人员可通过改变液压缸的伸长量控制下压的力度,进而改变毛刷刷洗力度,方便测试在不同刷洗力度下涂料板耐刷洗性能,扩大测试范围、丰富测试数据,提高了测试的准确性,极大的方便了工作人员进行刷洗力度调节,提高了测试的便利性。(1) The utility model adopts a hydraulic cylinder, a guide wheel and a mounting frame. When testing the scrub resistance of the paint, the paint plate coated with the paint can be fixed in the scrubbing pool by a clamp, and the two-way pump draws the cleaning liquid in the cleaning liquid tank and injects it into the scrubbing pool until it covers the paint plate. Then, the two-way pump reversely draws the cleaning liquid in the scrubbing pool until the liquid level of the cleaning liquid is lower than the top surface of the paint plate, and then scrubbing can begin. The driving motor drives the first connecting rod to rotate, and then drives one end of the second connecting rod to rotate and move back and forth at the same time. The hydraulic cylinder extends and pushes the guide wheel to insert into the wheel groove, pressing the mounting frame and guiding the mounting frame. The mounting frame moves back and forth driven by the second connecting rod, driving the brush to scrub the paint plate. The staff can control the downward pressure by changing the extension of the hydraulic cylinder, and then change the scrubbing force of the brush, which is convenient for testing the scrubbing resistance of the paint plate under different scrubbing forces, expanding the test range, enriching the test data, and improving the accuracy of the test. It is greatly convenient for the staff to adjust the scrubbing force and improving the convenience of the test.
(2)、本实用新型采用了磁铁、安装槽和圆杆,圆杆贯穿第二连杆另一端并与第二连杆滑动连接,在更换毛刷时,工作人员可启动液压缸缩短,拉动导向轮离开轮槽,随后即可上移安装架至毛刷离开刷洗池,即可下移毛刷取下毛刷,重新更换安装毛刷时,可将固定板插入到安装槽中,通过磁铁与安装架磁力固定避免毛刷上下移动,同时,安装槽避免固定板平面晃动,即可稳定快速安装毛刷,工作人员不用拆卸螺丝即可快速更换毛刷,显著提高了更换使用的便利性。(2) The utility model adopts a magnet, a mounting groove and a round rod. The round rod passes through the other end of the second connecting rod and is slidably connected to the second connecting rod. When replacing the brush, the staff can start the hydraulic cylinder to shorten it and pull the guide wheel out of the wheel groove. Then the mounting frame can be moved up until the brush leaves the scrubbing pool. The brush can be moved down to remove the brush. When replacing the brush, the fixing plate can be inserted into the mounting groove. The magnet and the mounting frame are magnetically fixed to prevent the brush from moving up and down. At the same time, the mounting groove prevents the fixing plate from shaking in the plane, so the brush can be stably and quickly installed. The staff can quickly replace the brush without removing the screws, which significantly improves the convenience of replacement and use.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
图1是本实用新型提出的一种涂料耐擦洗性能测试装置的结构示意图;FIG1 is a schematic structural diagram of a coating scrub resistance testing device proposed by the present invention;
图2是本实用新型提出的一种涂料耐擦洗性能测试装置的主视图;FIG2 is a front view of a coating scrub resistance testing device proposed by the present invention;
图3是本实用新型提出的安装架的外部结构示意图;FIG3 is a schematic diagram of the external structure of the mounting frame proposed by the present invention;
图4是本实用新型提出的毛刷的结构示意图。FIG. 4 is a schematic diagram of the structure of the brush provided by the present invention.
图中:In the figure:
1、工作台;2、刷洗池;3、夹具;4、涂料板;5、驱动电机;6、第一连杆;7、转动销;8、第二连杆;9、安装架;10、固定板;11、毛刷;12、安装槽;13、磁铁;14、门架;15、液压缸;16、导杆;17、升降架;18、导向轮;19、液位开关;20、清洗液箱;21、双向泵;22、水管;23、轮槽;24、圆杆;25、边架。1. Workbench; 2. Scrub pool; 3. Clamp; 4. Paint plate; 5. Drive motor; 6. First connecting rod; 7. Rotating pin; 8. Second connecting rod; 9. Mounting frame; 10. Fixed plate; 11. Brush; 12. Mounting slot; 13. Magnet; 14. Door frame; 15. Hydraulic cylinder; 16. Guide rod; 17. Lifting frame; 18. Guide wheel; 19. Liquid level switch; 20. Cleaning liquid tank; 21. Two-way pump; 22. Water pipe; 23. Wheel groove; 24. Round rod; 25. Side frame.
具体实施方式DETAILED DESCRIPTION
为进一步说明各实施例,本实用新型提供有附图,这些附图为本实用新型揭露内容的一部分,其主要用以说明实施例,并可配合说明书的相关描述来解释实施例的运作原理,配合参考这些内容,本领域普通技术人员应能理解其他可能的实施方式以及本实用新型的优点,图中的组件并未按比例绘制,而类似的组件符号通常用来表示类似的组件。To further illustrate each embodiment, the present invention provides drawings, which are part of the disclosure of the present invention and are mainly used to illustrate the embodiments. They can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, ordinary technicians in the field should be able to understand other possible implementation methods and advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are generally used to represent similar components.
根据本实用新型的实施例,提供了一种涂料耐擦洗性能测试装置。According to an embodiment of the utility model, a device for testing the scrub resistance performance of a coating is provided.
现结合附图和具体实施方式对本实用新型进一步说明,如图1-4所示,根据本实用新型实施例的一种涂料耐擦洗性能测试装置,包括工作台1和安装架9,工作台1顶面开设有刷洗池2,且刷洗池2外侧位于工作台1顶面固定架设有门架14,并且门架14顶面固定安装有液压缸15,液压缸15的活塞杆底面固定安装有升降架17,且升降架17底面固定安装有导向轮18,导向轮18并排布置,刷洗池2内部通过夹具3固定安装有涂料板4,且刷洗池2下方位于工作台1下方摆放有清洗液箱20,并且清洗液箱20顶面固定安装有双向泵21,双向泵21便于双向抽吸清洗液,双向泵21通过水管22与刷洗池2内部贯通连接,工作台1一端底面固定安装有驱动电机5,且驱动电机5输出端安装有第一连杆6,并且第一连杆6另一端通过转动销7转动连接有第二连杆8,安装架9底面开设有安装槽12,且安装槽12内部设置有固定板10,并且固定板10底面固定安装有毛刷11,安装架9一侧表面固定安装有边架25,且边架25之间固定安装有圆杆24,并且圆杆24贯穿第二连杆8另一端并与第二连杆8滑动连接,安装架9顶面开设有轮槽23,在进行对涂料耐擦洗性能测试时,可将涂有涂料的涂料板4通过夹具3固定在刷洗池2中,双向泵21抽取清洗液箱20中的清洗液注入到刷洗池2中,直至没过涂料板4,随后,双向泵21反向抽取刷洗池2中的清洗液,直至清洗液的液位低于涂料板4顶面,即可开始刷洗,驱动电机5带动第一连杆6转动,进而带动第二连杆8一端转动的同时往复移动,液压缸15伸长推动导向轮18插入到轮槽23中,压住安装架9并为安装架9导向,安装架9在第二连杆8的带动下往复移动,带动毛刷11对涂料板4进行刷洗,工作人员可通过改变液压缸15的伸长量控制下压的力度,进而改变毛刷11刷洗力度,方便测试在不同刷洗力度下涂料板4耐刷洗性能,扩大测试范围、丰富测试数据,提高了测试的准确性,极大的方便了工作人员进行刷洗力度调节,提高了测试的便利性。The present invention is now further described in conjunction with the accompanying drawings and specific implementation methods. As shown in Figures 1-4, a coating scrub resistance performance testing device according to an embodiment of the present invention includes a workbench 1 and a mounting frame 9. A scrubbing pool 2 is provided on the top surface of the workbench 1, and a gantry 14 is fixedly mounted on the top surface of the workbench 1 outside the scrubbing pool 2, and a hydraulic cylinder 15 is fixedly mounted on the top surface of the gantry 14, and a lifting frame 17 is fixedly mounted on the bottom surface of the piston rod of the hydraulic cylinder 15, and a guide wheel 18 is fixedly mounted on the bottom surface of the lifting frame 17, and the guide wheels 18 are arranged side by side, and a coating plate 4 is fixedly mounted inside the scrubbing pool 2 through a clamp 3, and the scrubbing pool 2 is fixedly mounted below the coating plate 4. A cleaning liquid tank 20 is placed below the workbench 1, and a two-way pump 21 is fixedly installed on the top surface of the cleaning liquid tank 20. The two-way pump 21 is convenient for bidirectional suction of cleaning liquid. The two-way pump 21 is connected to the inside of the scrubbing pool 2 through a water pipe 22. A driving motor 5 is fixedly installed on the bottom surface of one end of the workbench 1, and a first connecting rod 6 is installed on the output end of the driving motor 5, and the other end of the first connecting rod 6 is rotatably connected to a second connecting rod 8 through a rotating pin 7. A mounting groove 12 is opened on the bottom surface of the mounting frame 9, and a fixing plate 10 is arranged inside the mounting groove 12, and a brush 11 is fixedly installed on the bottom surface of the fixing plate 10. A surface of one side of the mounting frame 9 is fixedly installed There are side frames 25, and round rods 24 are fixedly installed between the side frames 25, and the round rods 24 pass through the other end of the second connecting rod 8 and are slidably connected to the second connecting rod 8. A wheel groove 23 is opened on the top surface of the mounting frame 9. When testing the scrubbing resistance of the paint, the paint plate 4 coated with paint can be fixed in the scrubbing pool 2 through the clamp 3, and the two-way pump 21 draws the cleaning liquid in the cleaning liquid tank 20 and injects it into the scrubbing pool 2 until it covers the paint plate 4. Subsequently, the two-way pump 21 reversely draws the cleaning liquid in the scrubbing pool 2 until the liquid level of the cleaning liquid is lower than the top surface of the paint plate 4, and then scrubbing can begin. The driving motor 5 drives the first connecting rod 6 to rotate, thereby driving The second connecting rod 8 is driven to rotate one end and reciprocate at the same time, and the hydraulic cylinder 15 is extended to push the guide wheel 18 to insert into the wheel groove 23, pressing the mounting frame 9 and guiding the mounting frame 9. The mounting frame 9 is driven by the second connecting rod 8 to reciprocate, driving the brush 11 to scrub the paint plate 4. The staff can control the downward pressure by changing the extension of the hydraulic cylinder 15, and then change the scrubbing force of the brush 11, so as to facilitate the test of the scrubbing resistance of the paint plate 4 under different scrubbing forces, expand the test range, enrich the test data, improve the accuracy of the test, greatly facilitate the staff to adjust the scrubbing force, and improve the convenience of the test.
在一个实施例中,固定板10插入到安装槽12中,且固定板10顶面固定安装有磁铁13,并且磁铁13顶面与安装槽12内顶面磁力固定,磁铁13等间距布置有多个,其中,安装槽12投影尺寸与固定板10投影尺寸相同,在更换毛刷11时,工作人员可启动液压缸15缩短,拉动导向轮18离开轮槽23,随后即可上移安装架9至毛刷11离开刷洗池2,即可下移毛刷11取下毛刷11,重新更换安装毛刷11时,可将固定板10插入到安装槽12中,通过磁铁13与安装架9磁力固定避免毛刷11上下移动,同时,安装槽12避免固定板10平面晃动,即可稳定快速安装毛刷11,工作人员不用拆卸螺丝即可快速更换毛刷11,显著提高了更换使用的便利性。In one embodiment, the fixing plate 10 is inserted into the mounting groove 12, and a magnet 13 is fixedly installed on the top surface of the fixing plate 10, and the top surface of the magnet 13 is magnetically fixed to the top surface of the mounting groove 12, and a plurality of magnets 13 are arranged at equal intervals, wherein the projection size of the mounting groove 12 is the same as the projection size of the fixing plate 10. When replacing the brush 11, the staff can start the hydraulic cylinder 15 to shorten it, pull the guide wheel 18 to leave the wheel groove 23, and then move the mounting frame 9 upward until the brush 11 leaves the scrubbing pool 2, and then move the brush 11 downward to remove the brush 11. When replacing and installing the brush 11 again, the fixing plate 10 can be inserted into the mounting groove 12, and the magnet 13 and the mounting frame 9 are magnetically fixed to prevent the brush 11 from moving up and down. At the same time, the mounting groove 12 prevents the fixing plate 10 from shaking in the plane, so that the brush 11 can be stably and quickly installed, and the staff can quickly replace the brush 11 without removing the screws, which significantly improves the convenience of replacement and use.
在一个实施例中,升降架17顶面固定安装有导杆16,且导杆16贯穿门架14并与门架14滑动连接,导杆16为升降架17移动导向,便于升降架17稳定升降。In one embodiment, a guide rod 16 is fixedly mounted on the top surface of the lifting frame 17 , and the guide rod 16 passes through the door frame 14 and is slidably connected to the door frame 14 . The guide rod 16 guides the movement of the lifting frame 17 , so that the lifting frame 17 can be lifted and lowered stably.
在一个实施例中,导向轮18等间距布置有多个,且导向轮18的轮宽小于轮槽23宽度,便于插入到轮槽23中。In one embodiment, a plurality of guide wheels 18 are arranged at equal intervals, and the wheel width of the guide wheel 18 is smaller than the width of the wheel groove 23 , so that the guide wheel 18 can be easily inserted into the wheel groove 23 .
在一个实施例中,刷洗池2内部安装有液位开关19,且液位开关19输出端与双向泵21输入端电性连接,液位开关19上限不超过刷洗池2顶面,避免清洗液溢出。In one embodiment, a liquid level switch 19 is installed inside the scrubbing pool 2, and the output end of the liquid level switch 19 is electrically connected to the input end of the two-way pump 21. The upper limit of the liquid level switch 19 does not exceed the top surface of the scrubbing pool 2 to prevent the cleaning liquid from overflowing.
在一个实施例中,双向泵21通过吸管与清洗液箱20内部贯通连接,且清洗液箱20内部盛放有清洗液,本装置通过双向泵21反复向刷洗池2供入和排出清洗液实现清洗液反复没过涂料板4,进行清洗液补充,避免干刷现象,相对于传统的水循环结构,结构更加简单,使用更加方便。In one embodiment, the two-way pump 21 is connected to the inside of the cleaning liquid tank 20 through a suction tube, and the cleaning liquid tank 20 contains cleaning liquid. The device repeatedly supplies and discharges cleaning liquid to the scrubbing pool 2 through the two-way pump 21 to repeatedly submerge the paint plate 4, replenish the cleaning liquid, and avoid dry brushing. Compared with the traditional water circulation structure, the structure is simpler and more convenient to use.
工作原理:Working principle:
在进行对涂料耐擦洗性能测试时,可将涂有涂料的涂料板4通过夹具3固定在刷洗池2中,双向泵21抽取清洗液箱20中的清洗液注入到刷洗池2中,直至没过涂料板4,随后,双向泵21反向抽取刷洗池2中的清洗液,直至清洗液的液位低于涂料板4顶面,即可开始刷洗,驱动电机5带动第一连杆6转动,进而带动第二连杆8一端转动的同时往复移动,液压缸15伸长推动导向轮18插入到轮槽23中,压住安装架9并为安装架9导向,安装架9在第二连杆8的带动下往复移动,带动毛刷11对涂料板4进行刷洗,工作人员可通过改变液压缸15的伸长量控制下压的力度,进而改变毛刷11刷洗力度,方便测试在不同刷洗力度下涂料板4耐刷洗性能,扩大测试范围、丰富测试数据,提高了测试的准确性,极大的方便了工作人员进行刷洗力度调节,提高了测试的便利性,同时,在更换毛刷11时,工作人员可启动液压缸15缩短,拉动导向轮18离开轮槽23,随后即可上移安装架9至毛刷11离开刷洗池2,即可下移毛刷11取下毛刷11,重新更换安装毛刷11时,可将固定板10插入到安装槽12中,通过磁铁13与安装架9磁力固定避免毛刷11上下移动,同时,安装槽12避免固定板10平面晃动,即可稳定快速安装毛刷11,工作人员不用拆卸螺丝即可快速更换毛刷11,显著提高了更换使用的便利性。When testing the scrub resistance of the paint, the paint plate 4 coated with the paint can be fixed in the scrubbing pool 2 by the clamp 3, and the two-way pump 21 draws the cleaning liquid in the cleaning liquid tank 20 and injects it into the scrubbing pool 2 until it covers the paint plate 4. Then, the two-way pump 21 reversely draws the cleaning liquid in the scrubbing pool 2 until the liquid level of the cleaning liquid is lower than the top surface of the paint plate 4, and then scrubbing can begin. The driving motor 5 drives the first connecting rod 6 to rotate, and then drives one end of the second connecting rod 8 to rotate and reciprocate at the same time. The hydraulic cylinder 15 extends to push the guide wheel 18 to insert into the wheel groove 23, pressing the mounting frame 9 and guiding the mounting frame 9. The mounting frame 9 moves back and forth driven by the second connecting rod 8, driving the brush 11 to scrub the paint plate 4. The staff can control the downward force by changing the extension of the hydraulic cylinder 15, thereby changing the scrubbing force of the brush 11, which is convenient for testing. The scrubbing resistance of the paint plate 4 under different scrubbing forces was tested, the test scope was expanded, the test data was enriched, the accuracy of the test was improved, the staff was greatly facilitated to adjust the scrubbing force, and the convenience of the test was improved. At the same time, when replacing the brush 11, the staff can start the hydraulic cylinder 15 to shorten it, pull the guide wheel 18 out of the wheel groove 23, and then move the mounting frame 9 upward until the brush 11 leaves the scrubbing pool 2, and then move the brush 11 downward to remove the brush 11. When replacing and installing the brush 11 again, the fixing plate 10 can be inserted into the fixing groove 12, and the magnet 13 and the mounting frame 9 are magnetically fixed to prevent the brush 11 from moving up and down. At the same time, the mounting groove 12 prevents the fixing plate 10 from shaking in the plane, so that the brush 11 can be stably and quickly installed, and the staff can quickly replace the brush 11 without removing the screws, which significantly improves the convenience of replacement and use.
在本实用新型中,除非另有明确的规定和限定,术语“安装”、“设置”、“连接”、“固定”、“旋接”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型中的具体含义。In the present utility model, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.
以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
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