CN221764810U - A seal detection device - Google Patents

A seal detection device Download PDF

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Publication number
CN221764810U
CN221764810U CN202420368925.0U CN202420368925U CN221764810U CN 221764810 U CN221764810 U CN 221764810U CN 202420368925 U CN202420368925 U CN 202420368925U CN 221764810 U CN221764810 U CN 221764810U
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fixedly connected
inflator
gas
sealing
plate
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袁金金
袁杉杉
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Anhui Suboher Intelligent Equipment Technology Co ltd
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Anhui Suboher Intelligent Equipment Technology Co ltd
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Abstract

The utility model discloses a sealing element detection device, which relates to the field of sealing detection and comprises a workbench, a driving device and a slide rheostat, wherein a limit ring is arranged on the workbench, a sealing ring to be detected is arranged in the limit ring, and a compression inflation assembly is arranged above the limit ring; an inflation tube is fixedly connected in the limit ring; the compression air charging device can compress the sealing ring to simulate the daily use environment, and can also enable air to enter the second inflator through the air charging pipe, if the sealing ring is qualified, no air leakage exists, and the air can smoothly drive the second piston and the driving rod to move right under the condition of compressing the second spring, so that the sliding rheostat outputs a certain resistance value, and if the resistance value is larger than a standard resistance value, the air quantity entering the second inflator can be judged to be enough, and the sealing ring is indirectly judged to be qualified in sealing; otherwise, the sealing ring is unqualified; the detection result can be obtained once, the sealing ring does not need to be turned over, and the detection is more convenient.

Description

一种密封件检测装置A seal detection device

技术领域Technical Field

本实用新型涉及密封检测领域,具体涉及一种密封件检测装置。The utility model relates to the field of sealing detection, in particular to a sealing component detection device.

背景技术Background Art

现有的航空设备上存在众多需要密封的地方,在密封时需要用到一些特殊的密封圈进行密封,为了确保密封圈的密封性能,现有的密封圈在出厂检测时通常采用视觉检测,检测时需要对密封圈的外观进行视觉观察,从而挑出那些表面有缺陷的密封圈,检测过程还需要对密封圈进行翻面,便于对另一面进行检测,容易出现漏检的情况,且一些不明显的缺陷以及空隙很难通过视觉检测分辩出来,会给后期使用带来隐患。There are many places on existing aviation equipment that need to be sealed, and some special sealing rings are needed for sealing. In order to ensure the sealing performance of the sealing rings, the existing sealing rings are usually inspected visually during factory inspection. During the inspection, the appearance of the sealing rings needs to be visually observed to pick out those with surface defects. The inspection process also requires the sealing rings to be turned over to facilitate inspection of the other side, which is prone to missed inspections. In addition, some subtle defects and gaps are difficult to distinguish through visual inspection, which will bring hidden dangers to later use.

实用新型内容Utility Model Content

本实用新型的目的在于提供一种密封件检测装置,以解决上述背景技术中提到的问题。The purpose of the utility model is to provide a sealing component detection device to solve the problems mentioned in the above background technology.

一种密封件检测装置,包括工作台、驱动装置以及滑动变阻器,所述工作台上设有限位圈,所述限位圈内设有待检测的密封圈,所述限位圈的上方设有压紧充气组件,所述压紧充气组件包括液压缸、压板以及气筒一,所述压板固定连接在气筒一的底部,所述气筒一的底部设有出气管,所述出气管贯穿压板,所述气筒一内滑动连接有活塞一,所述活塞一上固定连接有下压杆,所述气筒一的顶部设有筒盖,所述下压杆的顶部穿过筒盖并固定连接有连接块,所述连接块与液压缸的输出轴固定连接,所述筒盖与连接块之间设有弹簧一;A sealing component detection device comprises a workbench, a driving device and a sliding rheostat, wherein a limit ring is arranged on the workbench, a sealing ring to be detected is arranged inside the limit ring, a compression and inflation assembly is arranged above the limit ring, the compression and inflation assembly comprises a hydraulic cylinder, a pressure plate and an air cylinder, the pressure plate is fixedly connected to the bottom of the air cylinder, an air outlet pipe is arranged at the bottom of the air cylinder, the air outlet pipe passes through the pressure plate, a piston is slidably connected inside the air cylinder, a lower pressure rod is fixedly connected to the piston, a cylinder cover is arranged on the top of the air cylinder, the top of the lower pressure rod passes through the cylinder cover and is fixedly connected to a connecting block, the connecting block is fixedly connected to the output shaft of the hydraulic cylinder, and a spring is arranged between the cylinder cover and the connecting block;

所述限位圈内固定连接有充气管,所述气筒一将气体充入到压板、密封圈以及工作台形成的空腔内,并通过充气管将气体输送至驱动装置,所述驱动装置利用气体驱动滑动变阻器中滑片移动,所述滑动变阻器与后台检测阻值的设备连接,通过阻值来判断送入驱动装置内气体的多少,从而判断密封圈是否漏气。An inflation tube is fixedly connected inside the limit ring. The gas cylinder fills the gas into the cavity formed by the pressure plate, the sealing ring and the workbench, and transports the gas to the driving device through the inflation tube. The driving device uses the gas to drive the slider in the sliding rheostat to move. The sliding rheostat is connected to a background device for detecting resistance value. The resistance value is used to determine the amount of gas sent into the driving device, thereby determining whether the sealing ring is leaking.

优选的,所述压板与气筒一之间还设有套设在出气管外侧的密封垫。Preferably, a sealing gasket is provided between the pressure plate and the air cylinder and is sleeved on the outside of the air outlet pipe.

优选的,所述工作台上设有机架,所述液压缸与机架固定连接,所述压板上固定连接有滑杆,所述滑杆与机架滑动连接。Preferably, a frame is provided on the workbench, the hydraulic cylinder is fixedly connected to the frame, a sliding rod is fixedly connected to the pressure plate, and the sliding rod is slidably connected to the frame.

优选的,所述驱动装置包括固定板以及气筒二,所述气筒二的左端设有充气管连接的进气口,所述气筒二内滑动连接有活塞二,所述活塞二上固定连接有驱动杆,所述驱动杆穿过气筒二的左端并固定连接有推板,所述推板与滑动变阻器的滑片固定连接。Preferably, the driving device includes a fixed plate and an air cylinder 2, the left end of the air cylinder 2 is provided with an air inlet connected to the inflation tube, a piston 2 is slidably connected inside the air cylinder 2, a driving rod is fixedly connected to the piston 2, the driving rod passes through the left end of the air cylinder 2 and is fixedly connected to a push plate, and the push plate is fixedly connected to the sliding vane of the sliding rheostat.

优选的,所述推板与气筒二的左侧壁之间从左至右还设有挡片以及限位板,所述挡片与驱动杆固定连接,所述限位板与工作台固定连接,所述驱动杆与限位板滑动连接,所述挡片与限位板之间的驱动杆上套设有弹簧二Preferably, a baffle and a limit plate are provided between the push plate and the left side wall of the second air cylinder from left to right, the baffle is fixedly connected to the driving rod, the limit plate is fixedly connected to the workbench, the driving rod is slidably connected to the limit plate, and a spring is provided on the driving rod between the baffle and the limit plate.

本实用新型的优点在于:The advantages of the utility model are:

压紧充气装置可以压紧密封圈,模拟日常使用环境,并在活塞一下移过程中给压板、工作台以及密封圈三者形成的密闭空腔内充气,气体再由充气管进入到气筒二内,若密封圈合格,则无漏气,气体可在压缩弹簧二的情况下,顺利带动活塞二以及驱动杆右移,从而使得滑动变阻器输出一定阻值,若该阻值大于标准阻值,则可判断进入气筒二内的空气量足够,间接判断出密封圈密封合格;The compression and inflation device can compress the sealing ring to simulate the daily use environment, and inflate the closed cavity formed by the pressing plate, the workbench and the sealing ring during the downward movement of the piston. The gas then enters the second gas cylinder through the inflation tube. If the sealing ring is qualified, there is no leakage. The gas can smoothly drive the second piston and the driving rod to move right under the condition of compressing the second spring, so that the sliding rheostat outputs a certain resistance value. If the resistance value is greater than the standard resistance value, it can be judged that the amount of air entering the second gas cylinder is sufficient, and indirectly judged that the sealing ring is qualified.

反之进入气筒二内的空气量不够,密封圈漏气,判断得出密封圈不合格;On the contrary, the amount of air entering the second cylinder is insufficient, the sealing ring leaks, and it is judged that the sealing ring is unqualified;

检测结果可一次得出,无需对密封圈进行翻面,检测较为方便。The test result can be obtained at one time without turning over the sealing ring, so the test is more convenient.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为本实用新型的整体剖视图;Figure 1 is an overall cross-sectional view of the utility model;

图2为图1中A处的局部放大图;FIG2 is a partial enlarged view of point A in FIG1;

图3为工作台上方各结构示意图;Figure 3 is a schematic diagram of the structures above the workbench;

图4为工作台下方各结构示意图。FIG. 4 is a schematic diagram of various structures below the workbench.

图中:1、工作台;2、驱动装置;21、固定板;22、气筒二;221、进气口;23、活塞二;24、驱动杆;25、推板;26、挡片;27、限位板;28、弹簧二;In the figure: 1, workbench; 2, driving device; 21, fixing plate; 22, second air cylinder; 221, air inlet; 23, second piston; 24, driving rod; 25, push plate; 26, baffle; 27, limit plate; 28, second spring;

3、滑动变阻器;31、滑片;4、限位圈;5、密封圈;3. Sliding rheostat; 31. Sliding piece; 4. Limiting ring; 5. Sealing ring;

6、压紧充气组件;60、液压缸;61、压板;62、气筒一;621、出气管;63、活塞一;64、下压杆;65、筒盖;66、连接块;67、弹簧一;68、密封垫;69、滑杆;7、充气管;8、机架。6. Compress the inflation assembly; 60. Hydraulic cylinder; 61. Press plate; 62. Air cylinder 1; 621. Exhaust pipe; 63. Piston 1; 64. Down-pressing rod; 65. Cylinder cover; 66. Connecting block; 67. Spring 1; 68. Sealing pad; 69. Sliding rod; 7. Inflatable tube; 8. Frame.

具体实施方式DETAILED DESCRIPTION

为使本实用新型实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施方式,进一步阐述本实用新型。In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

如图1至图4所示,一种密封件检测装置,包括工作台1、驱动装置2以及滑动变阻器3,所述工作台1上设有限位圈4,限位圈4的内侧倒角,便于安装密封圈5,所述限位圈4内设有待检测的密封圈5,所述限位圈4的上方设有压紧充气组件6,所述压紧充气组件6包括液压缸60、压板61以及气筒一62,所述压板61固定连接在气筒一62的底部,所述气筒一62的底部设有出气管621,所述出气管621贯穿压板61,所述气筒一62内滑动连接有活塞一63,所述活塞一63上固定连接有下压杆64,所述气筒一62的顶部设有筒盖65,所述下压杆64的顶部穿过筒盖65并固定连接有连接块66,所述连接块66与液压缸60的输出轴固定连接,所述筒盖65与连接块66之间设有弹簧一67;As shown in Figures 1 to 4, a sealing component detection device includes a workbench 1, a driving device 2 and a sliding rheostat 3. A limit ring 4 is provided on the workbench 1. The inner side of the limit ring 4 is chamfered to facilitate the installation of a sealing ring 5. A sealing ring 5 to be detected is provided inside the limit ring 4. A compression and inflation component 6 is provided above the limit ring 4. The compression and inflation component 6 includes a hydraulic cylinder 60, a pressure plate 61 and an air cylinder 62. The pressure plate 61 is fixedly connected to the bottom of the air cylinder 62. An air outlet pipe 621 is provided at the bottom of the air cylinder 62, and the air outlet pipe 621 penetrates the pressure plate 61. A piston 63 is slidably connected in the air cylinder 62, and a pressing rod 64 is fixedly connected to the piston 63. A cylinder cover 65 is provided at the top of the air cylinder 62, and the top of the pressing rod 64 passes through the cylinder cover 65 and is fixedly connected to a connecting block 66. The connecting block 66 is fixedly connected to the output shaft of the hydraulic cylinder 60, and a spring 67 is provided between the cylinder cover 65 and the connecting block 66.

所述限位圈4内固定连接有充气管7,所述气筒一62将气体充入到压板61、密封圈5以及工作台1形成的空腔内,并通过充气管7将气体输送至驱动装置2,所述驱动装置2利用气体驱动滑动变阻器3中滑片31移动,所述滑动变阻器3与后台检测阻值的设备连接,通过阻值来判断送入驱动装置2内气体的多少,从而判断密封圈5是否漏气。An inflation tube 7 is fixedly connected to the limit ring 4, and the gas cylinder 62 fills the gas into the cavity formed by the pressure plate 61, the sealing ring 5 and the workbench 1, and transports the gas to the driving device 2 through the inflation tube 7. The driving device 2 uses the gas to drive the slider 31 in the sliding rheostat 3 to move. The sliding rheostat 3 is connected to the background resistance detection equipment, and the resistance value is used to judge the amount of gas sent into the driving device 2, thereby judging whether the sealing ring 5 is leaking.

在本实施例中,所述压板61与气筒一62之间还设有套设在出气管621外侧的密封垫68。In this embodiment, a sealing gasket 68 is further provided between the pressure plate 61 and the air cylinder 62 and is sleeved on the outside of the air outlet pipe 621 .

在本实施例中,所述工作台1上设有机架8,所述液压缸60与机架8固定连接,所述压板61上固定连接有滑杆69,所述滑杆69与机架8滑动连接。In this embodiment, a frame 8 is provided on the workbench 1 , the hydraulic cylinder 60 is fixedly connected to the frame 8 , a sliding rod 69 is fixedly connected to the pressing plate 61 , and the sliding rod 69 is slidably connected to the frame 8 .

在本实施例中,所述驱动装置2包括固定板21以及气筒二22,所述气筒二22的左端设有充气管7连接的进气口221,所述气筒二22内滑动连接有活塞二23,所述活塞二23上固定连接有驱动杆24,所述驱动杆24穿过气筒二22的左端并固定连接有推板25,所述推板25与滑动变阻器3的滑片31固定连接。In this embodiment, the driving device 2 includes a fixed plate 21 and an air cylinder 22. The left end of the air cylinder 22 is provided with an air inlet 221 connected to the inflation tube 7. A piston 23 is slidably connected inside the air cylinder 22. A driving rod 24 is fixedly connected to the piston 23. The driving rod 24 passes through the left end of the air cylinder 22 and is fixedly connected to a push plate 25. The push plate 25 is fixedly connected to the sliding plate 31 of the sliding rheostat 3.

在本实施例中,所述推板25与气筒二22的左侧壁之间从左至右还设有挡片26以及限位板27,所述挡片26与驱动杆24固定连接,所述限位板27与工作台1固定连接,所述驱动杆24与限位板27滑动连接,所述挡片26与限位板27之间的驱动杆24上套设有弹簧二28,弹簧二28可用于驱动杆24的复位。In this embodiment, a baffle 26 and a limit plate 27 are provided from left to right between the push plate 25 and the left side wall of the air cylinder 22. The baffle 26 is fixedly connected to the drive rod 24, and the limit plate 27 is fixedly connected to the workbench 1. The drive rod 24 is slidably connected to the limit plate 27. A spring 28 is provided on the drive rod 24 between the baffle 26 and the limit plate 27. The spring 28 can be used to reset the drive rod 24.

工作过程及其原理:Working process and principle:

本装置中活塞二23的初始位置是位于气筒二22的最左端的。滑动变阻器3的滑片31越往右,阻值越大。The initial position of the piston 23 in this device is located at the leftmost end of the gas cylinder 22. The more the sliding piece 31 of the sliding rheostat 3 moves to the right, the greater the resistance value.

使用时,先将待检测的密封圈5放入到限位圈4内进行定位。When in use, the sealing ring 5 to be tested is first placed into the limiting ring 4 for positioning.

之后启动液压缸60,液压缸60依次带动连接块66下压杆64以及活塞下移,连接块66下移过程中,由于弹簧一67的存在,气筒一62以及压板61可以跟着下移,压板61压紧在密封圈5上,压板61与气筒一62无法继续下移,但是下压杆64可带动活塞一63继续下移,弹簧一67被压缩,密封圈5进一步被压紧密封。Then the hydraulic cylinder 60 is started, and the hydraulic cylinder 60 drives the connection block 66, the lower pressure rod 64 and the piston downward in turn. During the downward movement of the connection block 66, due to the existence of the spring 67, the air cylinder 62 and the pressure plate 61 can move downward along with it, and the pressure plate 61 is pressed tightly on the sealing ring 5. The pressure plate 61 and the air cylinder 62 cannot move further downward, but the lower pressure rod 64 can drive the piston 63 to continue to move downward, the spring 67 is compressed, and the sealing ring 5 is further pressed and sealed.

随着活塞一63在气筒一62内下移,气筒一62向压板61、密封圈5以及工作台1之间形成的空腔内充气,气体经过充气管7进入到气筒二22内,在克服弹簧二28的弹力作用下,推动活塞二23以及驱动杆24右移,滑动变阻器3的滑片31跟着移动,滑动变阻器3输出一个阻值。As piston 1 63 moves downward in gas cylinder 1 62, gas cylinder 1 62 inflates the cavity formed between pressure plate 61, sealing ring 5 and workbench 1, and the gas enters gas cylinder 2 22 through gas filling tube 7, and pushes piston 23 and driving rod 24 to move right by overcoming the elastic force of spring 2 28, and the sliding piece 31 of sliding rheostat 3 moves accordingly, and sliding rheostat 3 outputs a resistance value.

若密封圈5漏气,则进入到气筒二22内的气体量不足,驱动杆24位移量较小,滑动变阻器3的滑片31移动距离不够,阻值小于标准阻值,则可得出该密封圈5漏气不合格;If the sealing ring 5 leaks, the amount of gas entering the gas cylinder 22 is insufficient, the displacement of the driving rod 24 is small, the sliding piece 31 of the sliding rheostat 3 does not move far enough, and the resistance value is less than the standard resistance value, then it can be concluded that the sealing ring 5 is leaking and unqualified;

反之,进入到气筒二22内的气体量足够,阻值大于标准值,则可得出该密封圈5不漏气,合格。检测滑动变阻器3的设备,会将该结果通过显示器显示给操作人员,便于操作人员判断。On the contrary, if the amount of gas entering the gas cylinder 22 is sufficient and the resistance value is greater than the standard value, it can be concluded that the sealing ring 5 is airtight and qualified. The equipment for detecting the sliding rheostat 3 will display the result to the operator through a display, so that the operator can judge.

之后液压缸60复位,压板61上移,活塞一63以及活塞二23分别在弹簧一67以及弹簧二28的作用下复位。随后即可取出检测好的密封圈5。Afterwards, the hydraulic cylinder 60 is reset, the pressing plate 61 is moved upward, and the piston 1 63 and the piston 23 are reset respectively under the action of the spring 1 67 and the spring 28. Then the tested sealing ring 5 can be taken out.

由技术常识可知,本实用新型可以通过其它的不脱离其精神实质或必要特征的实施方案来实现。因此,上述公开的实施方案,就各方面而言,都只是举例说明,并不是仅有的。所有在本实用新型范围内或在等同于本实用新型的范围内的改变均被本实用新型包含。It is known from common technical knowledge that the present invention can be implemented by other embodiments that do not deviate from its spirit or essential features. Therefore, the embodiments disclosed above are only illustrative in all respects and are not exclusive. All changes within the scope of the present invention or within the scope equivalent to the present invention are included in the present invention.

Claims (5)

1. The utility model provides a sealing member detection device, its characterized in that includes workstation (1), drive arrangement (2) and slide rheostat (3), be equipped with spacing collar (4) on workstation (1), be equipped with sealing washer (5) of waiting to detect in spacing collar (4), the top of spacing collar (4) is equipped with compresses tightly inflation subassembly (6), compress tightly inflation subassembly (6) including pneumatic cylinder (60), clamp plate (61) and inflator first (62), clamp plate (61) fixed connection is in the bottom of inflator first (62), the bottom of inflator first (62) is equipped with outlet duct (621), outlet duct (621) run through clamp plate (61), the sliding connection has piston first (63) in inflator first (62), fixedly connected with down the depression bar (64) on piston first (63), the top of inflator first (62) is equipped with barrel cap (65), the top of depression bar (64) passes barrel cap (65) and fixedly connected with connecting block (66), connecting block (66) and the output shaft of pneumatic cylinder first (62) are fixedly connected with barrel cap (67), be equipped with between connecting block (67);
the utility model discloses a gas-tight sealing device for the gas-tight sealing device of the gas-tight sealing device, including spacing collar (4) internal fixation has gas-filled tube (7), in gas-filled tube (62) fills the cavity that clamp plate (61), sealing washer (5) and workstation (1) formed into to carry gas to drive arrangement (2) through gas-filled tube (7), slide sheet (31) removal in drive arrangement (2) utilized gas drive slide rheostat (3), slide rheostat (3) are connected with the equipment of backstage detection resistance, judge the quantity of sending into gas in drive arrangement (2) through the resistance, thereby judge whether sealing washer (5) leak gas.
2. The sealing member detecting apparatus according to claim 1, wherein a gasket (68) is further provided between the pressing plate (61) and the inflator (62) and is fitted over the outer side of the air outlet pipe (621).
3. A sealing member detection apparatus according to claim 1, wherein the workbench (1) is provided with a frame (8), the hydraulic cylinder (60) is fixedly connected with the frame (8), the pressing plate (61) is fixedly connected with a sliding rod (69), and the sliding rod (69) is slidably connected with the frame (8).
4. The sealing member detection device according to claim 1, wherein the driving device (2) comprises a fixing plate (21) and a second inflator (22), an air inlet (221) connected with an air charging pipe (7) is arranged at the left end of the second inflator (22), a second piston (23) is connected in a sliding manner in the second inflator (22), a driving rod (24) is fixedly connected to the second piston (23), the driving rod (24) penetrates through the left end of the second inflator (22) and is fixedly connected with a push plate (25), and the push plate (25) is fixedly connected with a sliding sheet (31) of the sliding rheostat (3).
5. The sealing element detection device according to claim 4, wherein a baffle (26) and a limiting plate (27) are further arranged between the push plate (25) and the left side wall of the second inflator (22) from left to right, the baffle (26) is fixedly connected with the driving rod (24), the limiting plate (27) is fixedly connected with the workbench (1), the driving rod (24) is slidably connected with the limiting plate (27), and a second spring (28) is sleeved on the driving rod (24) between the baffle (26) and the limiting plate (27).
CN202420368925.0U 2024-02-28 2024-02-28 A seal detection device Active CN221764810U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118857621A (en) * 2024-09-26 2024-10-29 南通锟达金属制品有限公司 Engine cylinder liner sealing detection device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118857621A (en) * 2024-09-26 2024-10-29 南通锟达金属制品有限公司 Engine cylinder liner sealing detection device

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