CN221763547U - Improved equipment capable of reducing running cost of RTO waste gas - Google Patents
Improved equipment capable of reducing running cost of RTO waste gas Download PDFInfo
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- CN221763547U CN221763547U CN202323535051.8U CN202323535051U CN221763547U CN 221763547 U CN221763547 U CN 221763547U CN 202323535051 U CN202323535051 U CN 202323535051U CN 221763547 U CN221763547 U CN 221763547U
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- 239000002912 waste gas Substances 0.000 title claims abstract description 17
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 37
- 238000000746 purification Methods 0.000 claims description 44
- 239000000428 dust Substances 0.000 claims description 13
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 11
- 238000010248 power generation Methods 0.000 claims description 10
- 239000010865 sewage Substances 0.000 claims description 4
- 241000883990 Flabellum Species 0.000 claims 1
- 229910052799 carbon Inorganic materials 0.000 claims 1
- 238000007599 discharging Methods 0.000 claims 1
- 238000005245 sintering Methods 0.000 abstract description 12
- 230000000694 effects Effects 0.000 abstract description 9
- 238000011084 recovery Methods 0.000 abstract description 4
- 239000002918 waste heat Substances 0.000 abstract description 4
- 238000001914 filtration Methods 0.000 abstract description 3
- 238000001816 cooling Methods 0.000 abstract 1
- 239000007789 gas Substances 0.000 description 21
- 230000001681 protective effect Effects 0.000 description 18
- 239000003960 organic solvent Substances 0.000 description 12
- 238000010586 diagram Methods 0.000 description 5
- 230000005611 electricity Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000001172 regenerating effect Effects 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000009766 low-temperature sintering Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
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- Treating Waste Gases (AREA)
Abstract
Description
技术领域Technical Field
本实用新型涉及废气处理技术领域,具体是一种可以降低RTO废气运行成本的改进设备。The utility model relates to the technical field of waste gas treatment, in particular to an improved device which can reduce the operating cost of RTO waste gas.
背景技术Background Art
蓄热式焚烧炉(RTO焚烧炉)主要由蓄热室、氧化燃烧室、切换阀门、燃烧器、燃气及助燃系统、压缩空气系统、控制系统等组成,各部分运行相互连锁,运行稳定。The regenerative heat incinerator (RTO incinerator) is mainly composed of a regenerative chamber, an oxidation combustion chamber, a switching valve, a burner, a gas and combustion-supporting system, a compressed air system, a control system, etc. The operation of each part is interlocked and stable.
根据申请号(专利号202020901339.X)的中国专利公开了一种低温烧结炉,采用设置气体过滤装置及干燥箱等一系列结构,能够有效去除烧结过程中产生的有机溶剂及刺激性气体,达到保护环境的效果。According to the Chinese patent application number (patent number 202020901339.X), a low-temperature sintering furnace is disclosed. It adopts a series of structures such as a gas filtration device and a drying box to effectively remove organic solvents and irritating gases generated during the sintering process, thereby achieving the effect of protecting the environment.
但在使用过程中,烧结炉内产生刺激性气体的热量大量被过滤水箱吸收,温度的升高随即造成过滤水箱内有机溶剂的进一步挥发,因此难以达到去除有机溶剂效果,且有机溶剂在过滤水箱内与水融合时的接触时间较短,难以充分溶解至水中,造成有机溶剂去除不彻底的情况,并且废气在抽动过程中产生的气流容易造成浪费;为此,我们提供了一种可以降低RTO废气运行成本的改进设备解决以上问题。However, during use, a large amount of heat from the irritating gases generated in the sintering furnace is absorbed by the filter water tank. The increase in temperature causes further volatilization of the organic solvent in the filter water tank, making it difficult to remove the organic solvent. In addition, the contact time between the organic solvent and water in the filter water tank is short, making it difficult to fully dissolve in the water, resulting in incomplete removal of the organic solvent. In addition, the airflow generated during the pumping process of the exhaust gas is easily wasted. To this end, we provide an improved equipment that can reduce the operating cost of RTO exhaust gas to solve the above problems.
实用新型内容Utility Model Content
本实用新型的目的就是为了弥补现有技术的不足,提供了可以降低RTO废气运行成本的改进设备。The purpose of the utility model is to make up for the deficiencies of the prior art and provide an improved device that can reduce the operating cost of RTO waste gas.
为实现上述目的,本实用新型提供如下技术方案:一种可以降低RTO废气运行成本的改进设备,包括RTO烧结炉主体与防护壳,RTO烧结炉主体的外侧套接有防护壳,防护壳的右侧安装有高效净化的净化组件,所述防护壳的正面左右两侧设置有活动门,所述防护壳的内壁顶端左右两侧均固定连接有支撑架,所述支撑架的底端固定连接有集尘罩。To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an improved device that can reduce the operating cost of RTO waste gas, comprising an RTO sintering furnace main body and a protective shell, the outer side of the RTO sintering furnace main body is sleeved with the protective shell, a high-efficiency purification component is installed on the right side of the protective shell, movable doors are provided on the left and right sides of the front of the protective shell, support frames are fixedly connected to the left and right sides of the top of the inner wall of the protective shell, and a dust hood is fixedly connected to the bottom end of the support frame.
进一步的,所述净化组件包括:净化箱、风机、连通管与导流板,所述净化箱固定于防护壳的外侧,所述净化箱的内部放置有清水,所述风机固定于净化箱的顶部中间位置,所述连通管嵌入设置于净化箱的顶部,所述连通管的另一端嵌入设置于防护壳的顶部。Furthermore, the purification component includes: a purification box, a fan, a connecting pipe and a guide plate, the purification box is fixed to the outside of the protective shell, clean water is placed inside the purification box, the fan is fixed to the middle position of the top of the purification box, the connecting pipe is embedded in the top of the purification box, and the other end of the connecting pipe is embedded in the top of the protective shell.
进一步的,所述连通管嵌入净化箱内部的部分分为上下两段,所述净化箱的右侧下方嵌入设置有排污接头,上段为螺旋状设计,所述连通管为不锈钢材质制成。Furthermore, the part of the connecting pipe embedded in the purification box is divided into two sections, an upper section and an lower section. A sewage discharge joint is embedded in the lower right side of the purification box. The upper section is a spiral design. The connecting pipe is made of stainless steel.
进一步的,所述连通管嵌入净化箱内部的下段为水平设置,所述连通管水平部分浸没于清水当中,且所述连通管的下端水平部分顶端开设有多个直径1毫米的通孔。Furthermore, the lower section of the connecting pipe embedded in the purification box is horizontally arranged, the horizontal part of the connecting pipe is immersed in clean water, and a plurality of through holes with a diameter of 1 mm are opened at the top of the lower horizontal part of the connecting pipe.
进一步的,所述导流板固定于净化箱的内部中间位置,所述导流板的内部开设有多个竖直的通孔。Furthermore, the guide plate is fixed at a middle position inside the purification box, and a plurality of vertical through holes are opened inside the guide plate.
进一步的,所述导流板为倒置的“V”字形,所述导流板的底端棱与所述连通管的下端水平部分平行设置。Furthermore, the guide plate is in an inverted "V" shape, and the bottom edge of the guide plate is arranged parallel to the lower horizontal portion of the connecting pipe.
进一步的,所述连通管的内部安装有单向阀。Furthermore, a one-way valve is installed inside the connecting pipe.
进一步的,所述集尘罩的内部嵌入设置有过滤板,所述过滤板的内部填充有活性炭,所述集尘罩的内壁顶端固定连接有发电组件,所述发电组件的输出端固定连接有扇叶。Furthermore, a filter plate is embedded in the dust hood, the interior of the filter plate is filled with activated carbon, a power generation component is fixedly connected to the top of the inner wall of the dust hood, and a fan blade is fixedly connected to the output end of the power generation component.
与现有技术相比,该可以降低RTO废气运行成本的改进设备具备如下有益效果:Compared with the prior art, the improved equipment that can reduce the operating cost of RTO waste gas has the following beneficial effects:
1、本实用新型通过设置有连通管,连通管嵌入净化箱的一端为螺旋状设计,利用自身的热量干燥过滤水箱内含有水汽的废气,同时减轻连通管造成热量大量被净化箱内部清水吸收的情况,同时实现了良好的废热回收效果,达到了对资源的进一步利用。1. The utility model is provided with a connecting pipe, one end of which is embedded in the purification box and is spirally designed. The connecting pipe uses its own heat to dry the waste gas containing water vapor in the filter water tank, while reducing the situation in which a large amount of heat caused by the connecting pipe is absorbed by the clean water inside the purification box. At the same time, a good waste heat recovery effect is achieved, thereby achieving further utilization of resources.
2、本实用新型通过设置有导流板,导流板设置于连通管的正上方,连通管喷出的气泡沿着导流板的倾斜面自由滚动,气泡穿过导流板时被分割成细小的气泡,有效延长气泡与清水的接触时间,增加气泡与清水接触的面积,提高有机溶剂去除的效率。2. The utility model is provided with a guide plate, which is arranged directly above the connecting pipe. The bubbles ejected from the connecting pipe roll freely along the inclined surface of the guide plate. The bubbles are divided into small bubbles when passing through the guide plate, which effectively prolongs the contact time between the bubbles and the clean water, increases the contact area between the bubbles and the clean water, and improves the efficiency of removing organic solvents.
3、本实用新型通过设置有发电组件,当废气进入集尘罩内后,废气首先会通过过滤板进行过滤,而过滤板内的活性炭能够对废气中的异味进行吸附,同时废气通过过滤板后的气流会带动扇叶旋转,扇叶旋转会带动发电组件运作对风机提供电能,从而具有较强的节能性。3. The utility model is provided with a power generation component. When the exhaust gas enters the dust collecting hood, the exhaust gas will first be filtered through the filter plate, and the activated carbon in the filter plate can adsorb the odor in the exhaust gas. At the same time, the airflow after the exhaust gas passes through the filter plate will drive the fan blades to rotate, and the rotation of the fan blades will drive the power generation component to operate and provide electricity to the fan, thereby having strong energy-saving performance.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型的立体正视结构示意图;FIG1 is a schematic diagram of a three-dimensional front view structure of the utility model;
图2为本实用新型烧结炉主体剖面结构示意图;FIG2 is a schematic diagram of the cross-sectional structure of the main body of the sintering furnace of the utility model;
图3为本实用新型导流板结构示意图;Figure 3 is a schematic diagram of the structure of the guide plate of the utility model;
图4为本实用新型净化箱剖面局部结构示意图;FIG4 is a schematic diagram of a partial cross-sectional structure of a purification box of the utility model;
图5为本实用新型净化箱剖面局部结构示意图;Figure 5 is a schematic diagram of the partial cross-sectional structure of the purification box of the utility model;
图中:1、烧结炉主体;2、防护壳;201、活动门;202、支撑架;203、集尘罩;204、过滤板;205、活性炭;206、发电组件;207、扇叶;301、净化箱;302、风机;303、连通管;304、导流板;4、排污接头。In the figure: 1. Sintering furnace body; 2. Protective shell; 201. Movable door; 202. Support frame; 203. Dust hood; 204. Filter plate; 205. Activated carbon; 206. Power generation component; 207. Fan blade; 301. Purification box; 302. Fan; 303. Connecting pipe; 304. Guide plate; 4. Sewage discharge joint.
具体实施方式DETAILED DESCRIPTION
以下结合附图对本实用新型的原理和特征进行描述,所举实例只用于解释本实用新型,并非用于限定本实用新型的范围。The principles and features of the present invention are described below in conjunction with the accompanying drawings. The examples given are only used to explain the present invention and are not used to limit the scope of the present invention.
本实施例提供了一种可以降低RTO废气运行成本的改进设备,该固定装置用于在对废气处理时产生的热量进行回收,通过连通管,连通管嵌入净化箱的一端为螺旋状设计,利用自身的热量干燥过滤水箱内含有水汽的废气,同时减轻连通管造成热量大量被净化箱内部清水吸收的情况,同时实现了良好的废热回收效果,达到了对资源的进一步利用。This embodiment provides an improved device that can reduce the operating cost of RTO waste gas. The fixing device is used to recover the heat generated when the waste gas is treated. Through the connecting pipe, one end of the connecting pipe embedded in the purification box is spirally designed. The waste gas containing water vapor in the filter water tank is dried using its own heat, while reducing the situation in which a large amount of heat caused by the connecting pipe is absorbed by the clean water inside the purification box. At the same time, a good waste heat recovery effect is achieved, achieving further utilization of resources.
参见图1~图5,本实施例提供一种技术方案:一种可以降低RTO废气运行成本的改进设备,包括RTO烧结炉主体1与防护壳2,RTO烧结炉主体1的外侧套接有防护壳2,防护壳2的右侧安装有高效净化的净化组件,防护壳2的正面左右两侧设置有活动门201,防护壳2的内壁顶端左右两侧均固定连接有支撑架202,支撑架202的底端固定连接有集尘罩203。Referring to Figures 1 to 5, this embodiment provides a technical solution: an improved device that can reduce the operating cost of RTO waste gas, including an RTO sintering furnace body 1 and a protective shell 2, the outer side of the RTO sintering furnace body 1 is sleeved with the protective shell 2, and a high-efficiency purification component is installed on the right side of the protective shell 2. Movable doors 201 are provided on the left and right sides of the front of the protective shell 2, and the left and right sides of the top of the inner wall of the protective shell 2 are fixedly connected with a support frame 202, and the bottom end of the support frame 202 is fixedly connected with a dust collecting hood 203.
进一步的,净化组件包括:净化箱301、风机302、连通管303与导流板304,净化箱301固定于防护壳2的外侧,净化箱301的内部放置有清水;Furthermore, the purification assembly includes: a purification box 301, a fan 302, a connecting pipe 303 and a guide plate 304, the purification box 301 is fixed to the outside of the protective shell 2, and clean water is placed inside the purification box 301;
风机302固定于净化箱301的顶部中间位置,连通管303嵌入设置于净化箱301的顶部,连通管303的另一端嵌入设置于防护壳2的顶部;The fan 302 is fixed at the middle position of the top of the purification box 301, the connecting pipe 303 is embedded in the top of the purification box 301, and the other end of the connecting pipe 303 is embedded in the top of the protective shell 2;
风机302产生吸力使得防护壳2与净化箱301之间产生压力差,防护壳2内部的空气进入净化箱301内部,通过净化箱301内部的清水溶解废气中的有机溶剂。The fan 302 generates suction to generate a pressure difference between the protective shell 2 and the purification box 301 , and the air inside the protective shell 2 enters the purification box 301 , and the clean water inside the purification box 301 dissolves the organic solvent in the exhaust gas.
进一步的,连通管303嵌入净化箱301内部的部分分为上下两段,上段为螺旋状设计,净化箱301的右侧下方嵌入设置有排污接头4,连通管303为不锈钢材质制成;Furthermore, the part of the connecting pipe 303 embedded in the purification box 301 is divided into two sections, the upper section is a spiral design, and a sewage discharge joint 4 is embedded in the lower right side of the purification box 301. The connecting pipe 303 is made of stainless steel.
连通管303内部导入净化箱301内部的空气携带着大量的热量,在净化箱301内部起到加热空气的作用,进而去除空气中含有的水汽,达到废热回收利用的效果,达到对资源的进一步利用。The air introduced into the purification box 301 through the connecting pipe 303 carries a large amount of heat, which heats the air inside the purification box 301, thereby removing water vapor contained in the air, achieving the effect of waste heat recovery and further utilization of resources.
进一步的,连通管303嵌入净化箱301内部的下段为水平设置,连通管303水平部分浸没于清水当中,且连通管303的下端水平部分顶端开设有多个直径1毫米的通孔;Furthermore, the lower section of the connecting pipe 303 embedded in the purification box 301 is horizontally arranged, the horizontal part of the connecting pipe 303 is immersed in the clean water, and a plurality of through holes with a diameter of 1 mm are opened at the top of the lower horizontal part of the connecting pipe 303;
连通管303导入净化箱301内部的空气在净化箱301底部释放,与清水充分混合,使废气中的有机溶剂溶解于清水当中。The air introduced into the purification box 301 by the connecting pipe 303 is released at the bottom of the purification box 301 and is fully mixed with the clean water, so that the organic solvent in the exhaust gas is dissolved in the clean water.
进一步的,导流板304固定于净化箱301的内部中间位置,导流板304的内部开设有多个竖直的通孔;Furthermore, the guide plate 304 is fixed at the middle position inside the purification box 301, and a plurality of vertical through holes are opened inside the guide plate 304;
导流板304浸没于清水当中,用于阻隔连通管303内部喷出的气泡,使其分散呈细小的气泡,增加气泡与清水接触的面积,并延长其与清水接触的时间,从而达到彻底去除有机溶剂的效果。The guide plate 304 is immersed in the clean water to block the bubbles ejected from the connecting pipe 303, disperse them into small bubbles, increase the contact area between the bubbles and the clean water, and prolong the contact time with the clean water, so as to achieve the effect of completely removing the organic solvent.
进一步的,导流板304为倒置的“V”字形,导流板304的底端棱与连通管303的下端水平部分平行设置;Furthermore, the guide plate 304 is in an inverted "V" shape, and the bottom edge of the guide plate 304 is arranged parallel to the lower horizontal portion of the connecting pipe 303;
使得连通管303底部喷出的气泡能够沿着导流板304的倾斜面自由滚动,有效延长气泡与清水的接触时间,达到提高有机溶剂去除效率的效果。The bubbles ejected from the bottom of the connecting pipe 303 can roll freely along the inclined surface of the guide plate 304, effectively prolonging the contact time between the bubbles and the clean water, thereby achieving the effect of improving the removal efficiency of the organic solvent.
进一步的,连通管303的内部安装有单向阀,防止净化箱301内部的清水以及湿润的空气回流至防护壳2内部,保障RTO烧结炉主体1的正常使用。Furthermore, a one-way valve is installed inside the connecting pipe 303 to prevent the clean water and moist air inside the purification box 301 from flowing back into the protective shell 2, thereby ensuring the normal use of the RTO sintering furnace body 1.
集尘罩203的内部嵌入设置有过滤板204,过滤板204的内部填充有活性炭205,集尘罩203的内壁顶端固定连接有发电组件206,发电组件206的输出端固定连接有扇叶207。A filter plate 204 is embedded in the dust hood 203 , and the interior of the filter plate 204 is filled with activated carbon 205 . A power generation component 206 is fixedly connected to the top of the inner wall of the dust hood 203 , and a fan blade 207 is fixedly connected to the output end of the power generation component 206 .
其中,净化箱301的右侧嵌入设置有进水管,净化箱301的右侧顶部位置开设有透气用的通孔;A water inlet pipe is embedded in the right side of the purification box 301, and a through hole for ventilation is opened at the top of the right side of the purification box 301;
进水管用于补充清水,同时经过连通管303干燥之后的气体可从净化箱301外侧的通孔中排出。The water inlet pipe is used to replenish clean water, and the gas dried by the connecting pipe 303 can be discharged from the through hole outside the purification box 301.
其中,风机302设置有与之匹配的电源以及控制开关。The fan 302 is provided with a matching power supply and control switch.
工作原理:RTO烧结炉主体1在工作时,风机302启动,将RTO烧结炉主体1产生的废气吸入集尘罩203内后,废气首先会通过过滤板204进行过滤,而过滤板204内的活性炭205能够对废气中的异味进行吸附,同时废气通过过滤板204后的气流会带动扇叶207旋转,扇叶207旋转会带动发电组件206运作对风机302提供电能,并且当废气通过集尘罩203后会进入净化箱301内部,连通管303内部喷出的气泡浮至导流板304处,气泡穿过导流板304时被分割成细小的气泡,从而达到使有机溶剂溶解在清水当中的效果;Working principle: When the RTO sintering furnace body 1 is working, the fan 302 is started, and after the exhaust gas generated by the RTO sintering furnace body 1 is sucked into the dust collecting hood 203, the exhaust gas will first be filtered through the filter plate 204, and the activated carbon 205 in the filter plate 204 can adsorb the odor in the exhaust gas. At the same time, the airflow after the exhaust gas passes through the filter plate 204 will drive the fan blade 207 to rotate, and the rotation of the fan blade 207 will drive the power generation component 206 to operate to provide electricity to the fan 302, and when the exhaust gas passes through the dust collecting hood 203, it will enter the purification box 301, and the bubbles ejected from the connecting pipe 303 will float to the guide plate 304. When the bubbles pass through the guide plate 304, they are divided into small bubbles, thereby achieving the effect of dissolving the organic solvent in the clean water;
废气经过溶解其有机溶剂被去除,变成含有水汽的气体,而连通管303上端含有大量的热量,能够对含有水汽的气体进行烘干,达到去除水汽的效果,使废气最终变成可排放的气体。The waste gas is removed by dissolving its organic solvent and becomes a gas containing water vapor. The upper end of the connecting pipe 303 contains a large amount of heat, which can dry the gas containing water vapor, thereby achieving the effect of removing water vapor and finally turning the waste gas into a gas that can be discharged.
以上所述仅为本实用新型的较佳实施例,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
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