CN221762147U - New structure of compressor piston cover - Google Patents
New structure of compressor piston cover Download PDFInfo
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- CN221762147U CN221762147U CN202420495259.7U CN202420495259U CN221762147U CN 221762147 U CN221762147 U CN 221762147U CN 202420495259 U CN202420495259 U CN 202420495259U CN 221762147 U CN221762147 U CN 221762147U
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- 239000003292 glue Substances 0.000 claims abstract description 18
- 238000007789 sealing Methods 0.000 claims 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 3
- 239000001257 hydrogen Substances 0.000 description 3
- 229910052739 hydrogen Inorganic materials 0.000 description 3
- 238000004880 explosion Methods 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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- Pistons, Piston Rings, And Cylinders (AREA)
Abstract
本实用新型涉及结构工程领域,公开了压缩机活塞闷盖新型结构,包括活塞本体,活塞本体远离活塞杆的端部同轴开设柱形沉头孔,柱形沉头孔内螺纹连接螺塞;活塞本体远离活塞杆的端部开设若干个优弧状螺纹钻孔,若干个劣弧状螺纹钻孔关于活塞本体的中心轴线呈圆周阵列分布,螺塞上开设若干个劣弧状螺纹钻孔,劣弧状螺纹钻孔与优弧状螺纹钻孔一一对应,每个劣弧状螺纹钻孔均与对应的优弧状螺纹钻孔相匹配并且共同组成一个完整的切缝螺纹钻孔;每个切缝螺纹钻孔内均螺纹连接螺钉;螺塞的螺纹部和螺钉的螺纹部均喷涂锁紧胶水。本实用新型通过螺钉连接螺塞和活塞本体,同时螺钉和螺塞的螺纹部均喷涂锁紧胶水,防止了螺塞松动甚至脱落,降低事故风险。
The utility model relates to the field of structural engineering, and discloses a new structure of a compressor piston cover, including a piston body, a cylindrical countersunk hole coaxially provided at the end of the piston body away from the piston rod, and a screw plug is connected by thread in the cylindrical countersunk hole; a plurality of superior arc-shaped threaded bore holes are provided at the end of the piston body away from the piston rod, and a plurality of inferior arc-shaped threaded bore holes are distributed in a circular array about the central axis of the piston body, and a plurality of inferior arc-shaped threaded bore holes are provided on the screw plug, and the inferior arc-shaped threaded bore holes correspond to the superior arc-shaped threaded bore holes one by one, and each inferior arc-shaped threaded bore hole matches the corresponding superior arc-shaped threaded bore hole and together form a complete slit threaded bore hole; a screw is threadedly connected in each slit threaded bore hole; and the threaded portion of the screw plug and the threaded portion of the screw are sprayed with locking glue. The utility model connects the screw plug and the piston body by screws, and at the same time, the threaded portions of the screw and the screw plug are sprayed with locking glue, so as to prevent the screw plug from loosening or even falling off, and reduce the risk of accidents.
Description
技术领域Technical Field
本实用新型涉及结构工程领域,特别涉及压缩机活塞闷盖新型结构。The utility model relates to the field of structural engineering, in particular to a new type of compressor piston cover structure.
背景技术Background Art
压缩机,是一种将低压气体提升为高压气体的从动的流体机械,压缩机实际所承担的职责是提升压力,将吸气压力状态提高到排气压力状态。A compressor is a driven fluid machine that boosts low-pressure gas to high-pressure gas. The actual responsibility of the compressor is to increase the pressure, raising the suction pressure state to the exhaust pressure state.
为了降低活塞塞体的重量,从而减轻减少运行负荷,降低运行成本,现有DW型氢气压缩机中的活塞塞体均采用空心结构,在此结构的基础上,需要使用螺塞将活塞体封闭。由于活塞在运动的过程中,螺塞可能发生脱落,因此需要对活塞进行防脱处理。In order to reduce the weight of the piston plug body, thereby reducing the operating load and reducing the operating cost, the piston plug body in the existing DW type hydrogen compressor adopts a hollow structure. On the basis of this structure, a screw plug is required to seal the piston body. Since the screw plug may fall off during the movement of the piston, the piston needs to be treated to prevent it from falling off.
现有技术中,一般使用锁片进行防脱,由于活塞体进行往复运动的过程中容易使锁片断裂松动,因此极易导致螺塞松动甚至脱落,造成螺塞碰撞缸体、氢气泄漏并发生着火爆炸等风险。In the prior art, a locking plate is generally used to prevent disengagement. Since the locking plate is easily broken and loosened during the reciprocating motion of the piston body, it is very easy to cause the screw plug to loosen or even fall off, causing the screw plug to collide with the cylinder body, hydrogen leakage, and fire and explosion risks.
因此,通过压缩机活塞闷盖新型结构来解决上述问题很有必要。Therefore, it is necessary to solve the above problems by adopting a new type of compressor piston cover structure.
发明内容Summary of the invention
本实用新型的目的在于提供压缩机活塞闷盖新型结构,以解决上述背景技术中提出的问题。The purpose of the utility model is to provide a new structure of a compressor piston cover to solve the problems raised in the above background technology.
为实现上述目的,本实用新型提供如下技术方案:压缩机活塞闷盖新型结构,包括活塞本体,所述活塞本体远离活塞杆的端部同轴开设柱形沉头孔,柱形沉头孔靠近活塞杆的部分螺纹连接螺塞;所述活塞本体远离活塞杆的端部开设若干个优弧状螺纹钻孔,若干个劣弧状螺纹钻孔关于活塞本体的中心轴线呈圆周阵列分布,所述螺塞上开设若干个劣弧状螺纹钻孔,劣弧状螺纹钻孔与优弧状螺纹钻孔一一对应,每个劣弧状螺纹钻孔均与对应的优弧状螺纹钻孔相匹配并且共同组成一个完整的切缝螺纹钻孔,该切缝为螺塞非螺纹部与活塞本体1柱形沉头孔的非螺纹部之间形成的缝隙;每个完整的切缝螺纹钻孔内均螺纹连接螺钉;所述螺塞的螺纹部和螺钉的螺纹部均喷涂锁紧胶水;所述螺塞螺纹部的锁紧胶水固定连接螺塞和活塞本体,所述螺钉螺纹部的锁紧胶水既固定连接螺钉和螺塞,又固定连接螺钉和活塞本体。To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a novel structure of a compressor piston cover, comprising a piston body, wherein a cylindrical countersunk hole is coaxially provided at the end of the piston body away from the piston rod, and a portion of the cylindrical countersunk hole near the piston rod is threadedly connected to a screw plug; a plurality of superior arc-shaped threaded drill holes are provided at the end of the piston body away from the piston rod, and a plurality of inferior arc-shaped threaded drill holes are distributed in a circular array about the central axis of the piston body, and a plurality of inferior arc-shaped threaded drill holes are provided on the screw plug, and the inferior arc-shaped threaded drill holes correspond to the superior arc-shaped threaded drill holes one by one, Each inferior arc-shaped threaded drill hole matches with the corresponding superior arc-shaped threaded drill hole and together they form a complete slit threaded drill hole, wherein the slit is a gap formed between the non-threaded portion of the screw plug and the non-threaded portion of the cylindrical countersunk hole of the piston body 1; a screw is threadedly connected in each complete slit threaded drill hole; the threaded portion of the screw plug and the threaded portion of the screw are sprayed with locking glue; the locking glue of the threaded portion of the screw plug fixes the screw plug and the piston body, and the locking glue of the threaded portion of the screw fixes the screw and the screw plug, and also fixes the screw and the piston body.
优选的,所述柱形沉头孔内同轴设置垫片,所述垫片位于活塞本体和螺塞之间,所述螺塞和活塞本体通过该垫片密封连接。Preferably, a gasket is coaxially arranged in the cylindrical countersunk hole, the gasket is located between the piston body and the screw plug, and the screw plug and the piston body are sealed and connected through the gasket.
本实用新型的技术效果和优点:Technical effects and advantages of the utility model:
第一、本实用新型通过螺钉连接螺塞和活塞本体,同时螺钉和螺塞的螺纹部均喷涂锁紧胶水,因此螺钉和螺塞不会由于活塞体的往复运动产生松动,防止了螺塞松动甚至脱落,造成螺塞碰撞缸体、氢气泄漏并发生着火爆炸等生产事故。First, the utility model connects the screw plug and the piston body by screws, and the threaded parts of the screws and the screw plug are sprayed with locking glue, so the screws and the screw plug will not loosen due to the reciprocating motion of the piston body, preventing the screw plug from loosening or even falling off, causing the screw plug to collide with the cylinder body, hydrogen leakage, fire and explosion and other production accidents.
第二、本实用新型由于钉和螺塞不会由于活塞体的往复运动产生松动,减少检修频次,降低了检修和使用费用。Secondly, the utility model reduces the maintenance frequency and the maintenance and use costs because the nails and the screw plug will not become loose due to the reciprocating motion of the piston body.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型正剖剖视示意图;Fig. 1 is a schematic front cross-sectional view of the utility model;
图2为本实用新型左视意图。Fig. 2 is a left side view of the present invention.
图中:1、活塞本体;2、螺塞;3、螺钉;4、垫片。In the figure: 1. Piston body; 2. Screw plug; 3. Screw; 4. Gasket.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整的描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例,基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the utility model in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
本实用新型提供了压缩机活塞闷盖新型结构,包括活塞本体1。如图1所示活塞本体1远离活塞杆的端部留有开口,通过该开口沿活塞本体1的轴向钻出柱形沉头孔,柱形沉头孔内螺纹连接螺塞2,螺塞2即为闷盖并且与柱形沉头孔相配套。螺塞2的螺纹部喷涂锁紧胶水,该锁紧胶水为263胶水,用于固定连接螺塞2和活塞本体1,防止螺塞2在活塞本体1往复移动的过程中发生转动。The utility model provides a new type of compressor piston cover structure, including a piston body 1. As shown in FIG1, an opening is left at the end of the piston body 1 away from the piston rod, and a cylindrical countersunk hole is drilled through the opening along the axial direction of the piston body 1. The cylindrical countersunk hole is threadedly connected to a screw plug 2, and the screw plug 2 is a cover and is matched with the cylindrical countersunk hole. The threaded part of the screw plug 2 is sprayed with locking glue, and the locking glue is 263 glue, which is used to fix the connection between the screw plug 2 and the piston body 1 to prevent the screw plug 2 from rotating during the reciprocating movement of the piston body 1.
活塞本体1的柱形沉头孔内同轴放置环状的垫片4,垫片4位于活塞本体1和螺塞2之间,当螺塞2完全进入到活塞本体1内后,螺塞2和活塞本体1会挤压垫片4从而形成密封连接。An annular gasket 4 is coaxially placed in the cylindrical countersunk hole of the piston body 1. The gasket 4 is located between the piston body 1 and the screw plug 2. When the screw plug 2 completely enters the piston body 1, the screw plug 2 and the piston body 1 will squeeze the gasket 4 to form a sealed connection.
活塞本体1远离活塞杆的端部钻出四个优弧状螺纹钻孔,四个优弧状螺纹钻孔沿活塞本体1的中心轴线呈圆周阵列分布。螺塞2远离活塞杆的端部钻出四个劣弧状螺纹钻孔,四个优弧状螺纹钻孔与四个劣弧状螺纹钻孔一一对应,每个优弧状螺纹钻孔均与对应的劣弧状螺纹钻孔相匹配并且共同组成一个完整的切缝螺纹钻孔,该切缝为螺塞2非螺纹部与活塞本体柱形沉头孔的非螺纹部之间形成的缝隙。每个完整的螺纹钻孔内均螺纹连接螺钉3,螺钉3既螺纹连接螺塞2,又螺纹连接活塞本体1。螺钉3既用于限制螺塞2转动,又用于确保螺塞2不脱落。Four major arc-shaped threaded holes are drilled at the end of the piston body 1 away from the piston rod, and the four major arc-shaped threaded holes are distributed in a circular array along the central axis of the piston body 1. Four minor arc-shaped threaded holes are drilled at the end of the screw plug 2 away from the piston rod, and the four major arc-shaped threaded holes correspond to the four minor arc-shaped threaded holes one by one. Each major arc-shaped threaded hole matches the corresponding minor arc-shaped threaded hole and together form a complete slit threaded hole, which is a gap formed between the non-threaded portion of the screw plug 2 and the non-threaded portion of the cylindrical countersunk hole of the piston body. Screws 3 are threadedly connected in each complete threaded hole, and screws 3 are threadedly connected to both the screw plug 2 and the piston body 1. Screws 3 are used to limit the rotation of the screw plug 2 and to ensure that the screw plug 2 does not fall off.
每个螺钉3的螺纹部均喷涂锁紧胶水,该锁紧胶水为263胶水,既用于固定连接螺钉3和螺塞2,又用于固定连接螺钉3和活塞本体1。确保螺钉3不发生转动和脱落。The threaded part of each screw 3 is sprayed with locking glue, which is 263 glue, which is used to fix the connecting screw 3 and the screw plug 2, and to fix the connecting screw 3 and the piston body 1. Ensure that the screw 3 does not rotate or fall off.
工作原理:Working principle:
使用时,先在螺塞2的螺纹部喷涂锁紧胶水并且将垫片4放入活塞本体1的柱形沉头孔的非螺纹部内。之后拧动螺塞2,将螺塞2与活塞本体1螺纹连接。当螺塞2完全进入到柱形沉头孔后,停止拧动螺塞2。此时,锁紧胶水凝固并且固定连接活塞本体1和螺塞2,螺塞2和活塞本体1挤压垫片4并且形成密封连接,活塞本体1上的四个优弧螺纹钻孔与螺塞2上对应的劣弧螺纹钻孔对接形成完整的切缝螺纹钻孔。When in use, first spray locking glue on the threaded part of the screw plug 2 and put the gasket 4 into the non-threaded part of the cylindrical countersunk hole of the piston body 1. Then screw the screw plug 2 to thread the screw plug 2 and the piston body 1. When the screw plug 2 completely enters the cylindrical countersunk hole, stop screwing the screw plug 2. At this time, the locking glue solidifies and fixes the piston body 1 and the screw plug 2. The screw plug 2 and the piston body 1 squeeze the gasket 4 and form a sealed connection. The four superior arc thread drill holes on the piston body 1 are connected with the corresponding inferior arc thread drill holes on the screw plug 2 to form a complete slit thread drill hole.
接着在四个螺钉3的螺纹部喷涂锁紧胶水,之后将四个螺钉3以1820N/m的力矩拧入对应的切缝螺纹钻孔中直至每个螺钉3的螺纹部均完全进入到对应切缝螺纹钻孔中。此时锁紧胶水凝固既固定连接螺钉3和螺塞2,又固定连接螺钉3和活塞本体1。Then, spray locking glue on the threaded parts of the four screws 3, and then screw the four screws 3 into the corresponding slit threaded holes at a torque of 1820 N/m until the threaded part of each screw 3 is completely inserted into the corresponding slit threaded hole. At this time, the locking glue solidifies to fix the connection screw 3 and the screw plug 2, and also fix the connection screw 3 and the piston body 1.
最后将螺钉3旋紧敲损铆死后,修平端面至图纸要求即可。Finally, tighten the screw 3 to knock out the damage and rivet it, then flatten the end face to the requirements of the drawing.
最后应说明的是:以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
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| CN202420495259.7U CN221762147U (en) | 2024-03-13 | 2024-03-13 | New structure of compressor piston cover |
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