CN221759171U - A coiling device for aluminum alloy wire - Google Patents
A coiling device for aluminum alloy wire Download PDFInfo
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- CN221759171U CN221759171U CN202420215290.0U CN202420215290U CN221759171U CN 221759171 U CN221759171 U CN 221759171U CN 202420215290 U CN202420215290 U CN 202420215290U CN 221759171 U CN221759171 U CN 221759171U
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Abstract
Description
技术领域Technical Field
本实用新型涉及铝合金线材领域,尤其是涉及一种铝合金线材的盘绕装置。The utility model relates to the field of aluminum alloy wires, in particular to a coiling device for aluminum alloy wires.
背景技术Background Art
铝合金线是一种金属线制品,用于在大跨距高压架空输电线路上,使用最多的是钢芯铝合金绞线,该种导线的生产和应用技术基本成熟,但其耐热性能、抗腐蚀能力相对较弱,线路的输电容量受到一定限制,铝合金线材的盘绕装置是一种对铝合金线材进行收集,以方便对铝合金线材进行统一处和利用,提高铝合金线材加工效果的 装置,在铝合金线材加工的领域得到广泛的使用。Aluminum alloy wire is a metal wire product used in long-span high-voltage overhead transmission lines. The most commonly used is steel-core aluminum alloy stranded wire. The production and application technology of this type of conductor is basically mature, but its heat resistance and corrosion resistance are relatively weak, and the transmission capacity of the line is subject to certain restrictions. The coiling device of aluminum alloy wire is a device for collecting aluminum alloy wires to facilitate unified treatment and utilization of aluminum alloy wires and improve the processing effect of aluminum alloy wires. It is widely used in the field of aluminum alloy wire processing.
目前铝合金线一般盘绕在卷辊的外周壁,铝合金线盘绕时使其自由的缠绕,虽然可以起到盘绕的作用,但是这样会导致每圈铝合金线之间的间距或大或小,会导致铝合金线在卷辊的外周壁缠绕不均匀,影响了铝合金线盘绕的圈数,同时由于盘绕完毕的铝合金线之间的间距不同,导致铝合金线之间的压力和拉力不均,故而提出了一种铝合金线材的盘绕装置。At present, aluminum alloy wire is generally coiled on the outer peripheral wall of a winding roller. When the aluminum alloy wire is coiled, it is allowed to coil freely. Although the coiling effect can be achieved, this will cause the spacing between each circle of the aluminum alloy wire to be larger or smaller, which will cause the aluminum alloy wire to be unevenly wound on the outer peripheral wall of the winding roller, affecting the number of circles of the aluminum alloy wire. At the same time, due to the different spacings between the coiled aluminum alloy wires, the pressure and tension between the aluminum alloy wires are uneven. Therefore, a winding device for aluminum alloy wires is proposed.
实用新型内容Utility Model Content
针对现有技术的不足,本申请提供了,一种铝合金线材的盘绕装置,具有提高了铝合金线盘绕的均匀性同时使其压力和拉力更加的均匀的优点,解决了铝合金线在卷辊的外周壁缠绕不均匀,影响了铝合金线盘绕的圈数,同时由于盘绕完毕的铝合金线之间的间距不同,导致铝合金线之间的压力和拉力不均对铝合金线造成一定的影响的问题。In response to the deficiencies in the prior art, the present application provides a winding device for aluminum alloy wires, which has the advantages of improving the uniformity of the winding of the aluminum alloy wires while making the pressure and tension more uniform, and solves the problem that the aluminum alloy wires are unevenly wound on the outer peripheral wall of the winding roller, affecting the number of turns of the aluminum alloy wires, and the uneven pressure and tension between the aluminum alloy wires due to the different spacings between the wound aluminum alloy wires have a certain impact on the aluminum alloy wires.
综上所述,本实用新型提供如下技术方案:一种铝合金线材的盘绕装置,包括固定座、活动座和支撑架,所述固定座和活动座之间设有调节机构,所述调节机构提高了铝合金线材盘绕的均匀性;In summary, the utility model provides the following technical solutions: a coiling device for an aluminum alloy wire, comprising a fixed seat, a movable seat and a support frame, an adjustment mechanism is provided between the fixed seat and the movable seat, and the adjustment mechanism improves the uniformity of the coiling of the aluminum alloy wire;
所述调节机构包括活动安装在固定座右侧外壁的调节座,所述活动座的左侧外壁固定安装有安装座,所述调节座和安装座之间卡接有卷辊,所述固定座的左侧外壁固定安装有驱动电机,所述驱动电机的输出轴固定安装有转轴,所述转轴外周壁固定安装有数量为四个的卡杆,所述活动座的底部外壁固定安装有直线模组,所述支撑架的底部内壁滑动连接有数量为两个的滑块,所述滑块的底部外壁固定安装有支撑杆,两个所述支撑杆相对一侧外壁固定安装有卡座,所述卡座的顶部外壁活动安装有限位杆,所述限位杆的底部外壁固定安装有数量为两个的限位块,右侧所述支撑杆的左侧外壁固定安装有调节组件。The adjusting mechanism comprises an adjusting seat movably mounted on the right outer wall of the fixed seat, the left outer wall of the movable seat is fixedly mounted with a mounting seat, a winding roller is clamped between the adjusting seat and the mounting seat, the left outer wall of the fixed seat is fixedly mounted with a driving motor, the output shaft of the driving motor is fixedly mounted with a rotating shaft, four clamping rods are fixedly mounted on the outer peripheral wall of the rotating shaft, a linear module is fixedly mounted on the bottom outer wall of the movable seat, two sliding blocks are slidably connected to the bottom inner wall of the support frame, a support rod is fixedly mounted on the bottom outer wall of the slider, a clamping seat is fixedly mounted on the outer walls on the opposite sides of the two support rods, a limiting rod is movably mounted on the top outer wall of the clamping seat, two limiting blocks are fixedly mounted on the bottom outer wall of the limiting rod, and an adjusting component is fixedly mounted on the left outer wall of the support rod on the right side.
采用上述进一步方案的有益效果是:通过调节机构的作用,均匀的将铝合金线材盘绕在卷辊的外周壁,使铝合金线材每圈之间的压力和拉力更加均匀。The beneficial effect of adopting the above further solution is: through the action of the adjustment mechanism, the aluminum alloy wire is evenly coiled on the outer peripheral wall of the winding roller, so that the pressure and tension between each turn of the aluminum alloy wire are more uniform.
进一步,所述调节组件包括固定安装在右侧支撑杆左侧外壁的固定杆,所述固定杆的底部外壁固定安装有电动伸缩杆,所述限位杆的顶部外壁固定安装在电动伸缩杆的伸缩轴。Furthermore, the adjustment assembly includes a fixing rod fixedly mounted on the left outer wall of the right support rod, an electric telescopic rod is fixedly mounted on the bottom outer wall of the fixing rod, and a top outer wall of the limiting rod is fixedly mounted on the telescopic shaft of the electric telescopic rod.
采用上述进一步方案的有益效果是:调节限位杆的高度,便于将卷辊与调节座和安装座分离。The beneficial effect of adopting the above further solution is that the height of the limit rod can be adjusted to facilitate separation of the roller from the adjustment seat and the mounting seat.
进一步,所述调节座与安装座相对一侧外壁开设有限位槽,所述卷辊左右两侧外壁均转动连接在两个限位槽的内部且大小相适配。Furthermore, a limiting groove is provided on the outer wall of the adjustment seat on the opposite side to the mounting seat, and the outer walls on the left and right sides of the roller are rotatably connected to the inside of the two limiting grooves and are adapted in size.
采用上述进一步方案的有益效果是:便于卷辊转动的同时还便于后续将卷辊取下。The beneficial effect of adopting the above further solution is that it is convenient for the roller to rotate and also convenient for the subsequent removal of the roller.
进一步,所述调节座的内部开设有穿孔,所述转轴和卡杆转动连接在穿孔的内部且大小相适配。Furthermore, a through hole is provided inside the adjustment seat, and the rotating shaft and the clamping rod are rotatably connected inside the through hole and have matching sizes.
采用上述进一步方案的有益效果是:卷辊从左向右移动时,调节座继续为卷辊提供支撑力,提高了铝合金线材盘绕时的稳定性。The beneficial effect of adopting the above further solution is that when the winding roller moves from left to right, the adjustment seat continues to provide support force for the winding roller, thereby improving the stability of the aluminum alloy wire when it is coiled.
进一步,所述转轴转动连接在卷辊的内部,所述卷辊的内部开设有数量为四个的卡槽,所述卡杆卡接在卡槽的内部且大小相适配。Furthermore, the rotating shaft is rotatably connected to the interior of the roller, and four card slots are provided inside the roller. The card rods are carded inside the card slots and are of matching sizes.
采用上述进一步方案的有益效果是:便于卷辊转动的同时左右滑动,使铝合金线材可以均匀的盘绕在卷辊的外周壁。The beneficial effect of adopting the above further solution is that it is easy for the roller to rotate and slide left and right at the same time, so that the aluminum alloy wire can be evenly coiled on the outer peripheral wall of the roller.
进一步,所述支撑架的底部内壁开设有滑槽,所述滑块滑动连接在滑槽的内部且大小相适配。Furthermore, a sliding groove is provided on the inner wall of the bottom of the support frame, and the sliding block is slidably connected inside the sliding groove and has a matching size.
采用上述进一步方案的有益效果是:支撑杆通过滑槽的作用为调节座和安装座提供了支撑力。The beneficial effect of adopting the above further solution is that the support rod provides supporting force for the adjustment seat and the mounting seat through the action of the sliding groove.
进一步,所述卡座的顶部外壁开设有定位槽,所述限位块卡接在定位槽的内部且大小相适配。Furthermore, a positioning groove is provided on the top outer wall of the holder, and the limiting block is clamped inside the positioning groove and has a size that matches the positioning groove.
采用上述进一步方案的有益效果是:通过限位杆和限位块的作用可以带动左侧的支撑杆与右侧支撑杆同步移动。The beneficial effect of adopting the above further solution is that the left support rod and the right support rod can be driven to move synchronously through the action of the limit rod and the limit block.
进一步,所述活动座向右侧可移动的最远距离大于转轴左右两侧外壁之间的长度。Furthermore, the maximum distance that the movable seat can move to the right is greater than the length between the outer walls on the left and right sides of the rotating shaft.
采用上述进一步方案的有益效果是:对转轴的长度限位,便于后续将转轴与卷辊分离。The beneficial effect of adopting the above further solution is: limiting the length of the rotating shaft, making it easier to separate the rotating shaft from the roller later.
与现有技术相比,本申请的技术方案具备以下有益效果:Compared with the prior art, the technical solution of this application has the following beneficial effects:
1、该铝合金线材的盘绕装置,通过调节座、安装座、驱动电机、转轴、卡杆、直线模组、滑块、支撑杆、限位杆和卡座之间的相互配合,对卷辊卡接限位的同时使其左右移动,使铝合金线材有序的进行盘绕,使铝合金线材相互紧贴,均匀的将铝合金线材盘绕在卷辊的外周壁,使铝合金线材每圈之间的压力和拉力更加均匀。1. The winding device of the aluminum alloy wire, through the mutual cooperation among the adjusting seat, the mounting seat, the driving motor, the rotating shaft, the clamping rod, the linear module, the slider, the support rod, the limiting rod and the clamping seat, clamps and limits the winding roller while making it move left and right, so that the aluminum alloy wire is coiled in an orderly manner, the aluminum alloy wires are closely attached to each other, and the aluminum alloy wires are evenly coiled on the outer peripheral wall of the winding roller, so that the pressure and tension between each circle of the aluminum alloy wire are more uniform.
2、该铝合金线材的盘绕装置,通过调节组件对限位杆和限位块进行调节,使两个支撑杆分离,使调节座和安装座不再对卷辊进行夹持,便于将卷辊取下。2. The winding device of the aluminum alloy wire adjusts the limit rod and the limit block through the adjustment component to separate the two support rods, so that the adjustment seat and the mounting seat no longer clamp the winding roller, making it easy to remove the winding roller.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本实用新型结构示意图;Fig. 1 is a schematic diagram of the structure of the utility model;
图2是本实用新型卷辊左侧结构示意图。FIG. 2 is a schematic diagram of the left side structure of the roller of the utility model.
附图标记说明:Description of reference numerals:
1、固定座;2、活动座;3、支撑架;4、调节座;5、安装座;6、卷辊;7、驱动电机;8、转轴;9、卡杆;10、直线模组;11、滑块;12、支撑杆;13、卡座;14、固定杆;15、电动伸缩杆;16、限位杆;17、限位块;18、限位槽;19、穿孔;20、卡槽;21、滑槽;22、定位槽。1. Fixed seat; 2. Movable seat; 3. Support frame; 4. Adjustment seat; 5. Mounting seat; 6. Roller; 7. Drive motor; 8. Rotating shaft; 9. Clamping rod; 10. Linear module; 11. Slider; 12. Support rod; 13. Clamping seat; 14. Fixed rod; 15. Electric telescopic rod; 16. Limit rod; 17. Limit block; 18. Limiting slot; 19. Perforation; 20. Clamping slot; 21. Slide slot; 22. Positioning slot.
具体实施方式DETAILED DESCRIPTION
请参阅图1-2,一种铝合金线材的盘绕装置,包括固定座1、活动座2和支撑架3,固定座1和活动座2之间设有调节机构,调节机构提高了铝合金线材盘绕的均匀性;Please refer to FIG. 1-2 , a coiling device for an aluminum alloy wire includes a fixed seat 1, a movable seat 2 and a support frame 3, an adjustment mechanism is provided between the fixed seat 1 and the movable seat 2, and the adjustment mechanism improves the uniformity of the coiling of the aluminum alloy wire;
调节机构包括活动安装在固定座1右侧外壁的调节座4,活动座2的左侧外壁固定安装有安装座5,调节座4和安装座5之间卡接有卷辊6,调节座4的内部开设有穿孔19,转轴8和卡杆9转动连接在穿孔19的内部且大小相适配,卷辊6从左向右移动时,调节座4继续为卷辊6提供支撑力,提高了铝合金线材盘绕时的稳定性。The adjustment mechanism includes an adjustment seat 4 movably mounted on the right outer wall of the fixed seat 1, a mounting seat 5 is fixedly mounted on the left outer wall of the movable seat 2, a winding roller 6 is clamped between the adjustment seat 4 and the mounting seat 5, a through hole 19 is opened inside the adjustment seat 4, a rotating shaft 8 and a clamping rod 9 are rotatably connected inside the through hole 19 and are adapted in size, when the winding roller 6 moves from left to right, the adjustment seat 4 continues to provide support force for the winding roller 6, thereby improving the stability of the aluminum alloy wire when winding.
调节座4与安装座5相对一侧外壁开设有限位槽18,卷辊6左右两侧外壁均转动连接在两个限位槽18的内部且大小相适配,便于卷辊6转动的同时还便于后续将卷辊6取下。A limiting groove 18 is provided on the outer wall of the adjusting seat 4 on the opposite side to the mounting seat 5. The outer walls on the left and right sides of the winding roller 6 are rotatably connected to the inside of the two limiting grooves 18 and are adapted in size, which is convenient for the winding roller 6 to rotate and to be removed later.
固定座1的左侧外壁固定安装有驱动电机7,驱动电机7的输出轴固定安装有转轴8,活动座2向右侧可移动的最远距离大于转轴8左右两侧外壁之间的长度,对转轴8的长度限位,便于后续将转轴8与卷辊6分离。A driving motor 7 is fixedly installed on the left outer wall of the fixed seat 1, and a rotating shaft 8 is fixedly installed on the output shaft of the driving motor 7. The maximum distance that the movable seat 2 can move to the right is greater than the length between the left and right outer walls of the rotating shaft 8. The length of the rotating shaft 8 is limited to facilitate the subsequent separation of the rotating shaft 8 from the winding roller 6.
转轴8外周壁固定安装有数量为四个的卡杆9,转轴8转动连接在卷辊6的内部,卷辊6的内部开设有数量为四个的卡槽20,卡杆9卡接在卡槽20的内部且大小相适配,便于卷辊6转动的同时左右滑动,使铝合金线材可以均匀的盘绕在卷辊6的外周壁。Four clamping rods 9 are fixedly installed on the outer wall of the rotating shaft 8. The rotating shaft 8 is rotatably connected to the inside of the winding roller 6. Four clamping grooves 20 are opened inside the winding roller 6. The clamping rods 9 are clamped in the inside of the clamping grooves 20 and are adapted in size to facilitate the winding roller 6 to slide left and right while rotating, so that the aluminum alloy wire can be evenly wound on the outer wall of the winding roller 6.
活动座2的底部外壁固定安装有直线模组10,支撑架3的底部内壁滑动连接有数量为两个的滑块11,滑块11的底部外壁固定安装有支撑杆12,支撑架3的底部内壁开设有滑槽21,滑块11滑动连接在滑槽21的内部且大小相适配,支撑杆12通过滑槽21的作用为调节座4和安装座5提供了支撑力。A linear module 10 is fixedly installed on the bottom outer wall of the movable seat 2, and two sliders 11 are slidably connected to the bottom inner wall of the support frame 3. A support rod 12 is fixedly installed on the bottom outer wall of the slider 11. A slide groove 21 is opened on the bottom inner wall of the support frame 3. The slider 11 is slidably connected inside the slide groove 21 and is adapted in size. The support rod 12 provides supporting force for the adjustment seat 4 and the mounting seat 5 through the action of the slide groove 21.
两个支撑杆12相对一侧外壁固定安装有卡座13,卡座13的顶部外壁活动安装有限位杆16,限位杆16的底部外壁固定安装有数量为两个的限位块17,卡座13的顶部外壁开设有定位槽22,限位块17卡接在定位槽22的内部且大小相适配,通过限位杆16和限位块17的作用可以带动左侧的支撑杆12与右侧支撑杆12同步移动。A holder 13 is fixedly installed on the outer wall on the opposite side of the two support rods 12, a limit rod 16 is movably installed on the top outer wall of the holder 13, two limit blocks 17 are fixedly installed on the bottom outer wall of the limit rod 16, a positioning groove 22 is opened on the top outer wall of the holder 13, the limit block 17 is clamped in the inside of the positioning groove 22 and the size is adapted, and the limit rod 16 and the limit block 17 can drive the left support rod 12 and the right support rod 12 to move synchronously.
右侧支撑杆12的左侧外壁固定安装有调节组件,调节组件包括固定安装在右侧支撑杆12左侧外壁的固定杆14,固定杆14的底部外壁固定安装有电动伸缩杆15,限位杆16的顶部外壁固定安装在电动伸缩杆15的伸缩轴,调节限位杆16的高度,便于将卷辊6与调节座4和安装座5分离。An adjustment component is fixedly installed on the left outer wall of the right support rod 12, and the adjustment component includes a fixed rod 14 fixedly installed on the left outer wall of the right support rod 12, an electric telescopic rod 15 is fixedly installed on the bottom outer wall of the fixed rod 14, and a top outer wall of the limit rod 16 is fixedly installed on the telescopic axis of the electric telescopic rod 15. The height of the limit rod 16 is adjusted to facilitate the separation of the roller 6 from the adjustment seat 4 and the mounting seat 5.
本例实施中,活动座2位于固定座1的右侧,活动座2位于固定座1位于支撑架3的内部。In this embodiment, the movable seat 2 is located on the right side of the fixed seat 1 , and the movable seat 2 is located inside the support frame 3 of the fixed seat 1 .
本例实施中,活动座2的移动速度与驱动电机7转动速度相匹配,使铝合金线材均匀的盘绕在卷辊6的外周壁。In this embodiment, the moving speed of the movable seat 2 matches the rotation speed of the driving motor 7 , so that the aluminum alloy wire is evenly wound on the outer peripheral wall of the winding roller 6 .
本例实施中,活动座2的底部外壁固定安装在直线模组10的活动轴上。In this embodiment, the bottom outer wall of the movable seat 2 is fixedly mounted on the movable shaft of the linear module 10 .
本例实施中,由于转轴8在转动时卷辊6会向右移动,同时调节座4也会向右移动,所以转轴8和卡杆9会贯穿调节座4的内部。In the implementation of this example, since the winding roller 6 will move to the right when the rotating shaft 8 rotates, and the adjusting seat 4 will also move to the right, the rotating shaft 8 and the clamping rod 9 will pass through the interior of the adjusting seat 4.
上述实施例的工作原理为:The working principle of the above embodiment is:
首先电动伸缩杆15带动限位杆16和限位块17向下移动,此时限位块17会卡入卡座13的内部,此时将铝合金线材的一端紧固的缠绕在卷辊6的外周壁且靠近活动座2的左侧外壁,此时启动驱动电机7带动转轴8和卡杆9转动,此时卡杆9由于卡接在卷辊6的内壁,所以卷辊6与卡杆9同步转动,同时直线模组10根据驱动电机7的转速向右移动,此时调节座4和安装座5通过滑块11、限位杆16和限位块17的作用同步向右侧移动,此时位于调节座4和安装座5之间的卷辊6向右侧移动,此时卷辊6会有序的将铝合金线材均匀盘绕,当铝合金线材盘绕完毕后,电动伸缩杆15带动限位杆16和限位块17向上移动,此时左侧的支撑杆12便不在受到右侧支撑杆12的影响,此时直线模组10会带动活动座2和安装座5向右侧移动,此时卷辊6便不再受到调节座4和安装座5的影响,便可以将卷辊6取下。First, the electric telescopic rod 15 drives the limit rod 16 and the limit block 17 to move downward, and the limit block 17 will be stuck in the inside of the card seat 13. At this time, one end of the aluminum alloy wire is tightly wound around the outer peripheral wall of the winding roller 6 and close to the left outer wall of the movable seat 2. At this time, the drive motor 7 is started to drive the rotating shaft 8 and the card rod 9 to rotate. At this time, the card rod 9 is stuck on the inner wall of the winding roller 6, so the winding roller 6 and the card rod 9 rotate synchronously. At the same time, the linear module 10 moves to the right according to the speed of the drive motor 7. At this time, the adjustment seat 4 and the mounting seat 5 are adjusted through the slider 11, the limit rod 16 and the limit The positioning block 17 moves synchronously to the right side. At this time, the winding roller 6 located between the adjusting seat 4 and the mounting seat 5 moves to the right side. At this time, the winding roller 6 will coil the aluminum alloy wire in an orderly and uniform manner. When the aluminum alloy wire is coiled, the electric telescopic rod 15 drives the limit rod 16 and the limit block 17 to move upward. At this time, the support rod 12 on the left side is no longer affected by the support rod 12 on the right side. At this time, the linear module 10 will drive the movable seat 2 and the mounting seat 5 to move to the right side. At this time, the winding roller 6 is no longer affected by the adjusting seat 4 and the mounting seat 5, and the winding roller 6 can be removed.
Claims (8)
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| Application Number | Priority Date | Filing Date | Title |
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| CN202420215290.0U CN221759171U (en) | 2024-01-30 | 2024-01-30 | A coiling device for aluminum alloy wire |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202420215290.0U CN221759171U (en) | 2024-01-30 | 2024-01-30 | A coiling device for aluminum alloy wire |
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| CN221759171U true CN221759171U (en) | 2024-09-24 |
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