CN221758776U - An intelligent outbound device for plate production line - Google Patents
An intelligent outbound device for plate production line Download PDFInfo
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Abstract
本实用新型提供了一种用于板材生产线的智能出库装置,板材生产加工技术领域,智能出库装置包括:输送辊、第一推动气缸、移动组件、限位组件以及吸盘。其中,第一推动气缸固定于所述输送辊下方;移动组件由所述输送辊下方向上延伸至所述输送辊上方;限位组件包括固定于所述移动组件上的第二推动气缸,以及可拆卸连接于所述第二推动气缸顶部的限位支架,所述限位支架下方设有吸盘。本实用新型通过移动组件以及限位组件双向灵活工作,对不同量的板材均可实现出库工作,提高整体工作效率,限位组件同时可对板材进行限位固定,提高设备安全性。
The utility model provides an intelligent outbound device for a plate production line. In the field of plate production and processing technology, the intelligent outbound device includes: a conveying roller, a first pushing cylinder, a moving component, a limiting component and a suction cup. Among them, the first pushing cylinder is fixed under the conveying roller; the moving component extends upward from the bottom of the conveying roller to the top of the conveying roller; the limiting component includes a second pushing cylinder fixed on the moving component, and a limiting bracket detachably connected to the top of the second pushing cylinder, and a suction cup is provided under the limiting bracket. The utility model can realize outbound work for different amounts of plates through the two-way flexible operation of the moving component and the limiting component, thereby improving the overall work efficiency. The limiting component can also limit and fix the plates to improve the safety of the equipment.
Description
技术领域Technical Field
本实用新型涉及板材生产加工技术领域,具体涉及一种用于板材生产线的智能出库装置。The utility model relates to the technical field of plate production and processing, and in particular to an intelligent outbound device for a plate production line.
背景技术Background Art
板材根据设计要求和尺寸规格进行加工,将原材料板材进行切割成所需的小板块,并通过自动化的传送带系统或者机械臂进行精加工,完成所有加工工序后,将加工好的板材从生产线上取下,移动到出库区域,集中进行质检,质检合格则将包装好的板材移动到仓库或出货区域,等待装车或发货。The plates are processed according to the design requirements and size specifications. The raw material plates are cut into the required small plates and finished by an automated conveyor system or robotic arm. After all processing steps are completed, the processed plates are removed from the production line and moved to the outbound area for centralized quality inspection. If the quality inspection is qualified, the packaged plates are moved to the warehouse or shipping area to wait for loading or shipment.
在现有的板材存储库当中,板材的出库量不同,仅依靠龙门架上的抓取装置进行出库工作,一定程度上降低了生产效率。In the existing plate storage warehouses, the outbound quantities of plates are different, and the outbound work only relies on the grabbing device on the gantry, which reduces the production efficiency to a certain extent.
实用新型内容Utility Model Content
实用新型目的:本实用新型将针对以上缺点,提供一种用于板材生产线的智能出库装置,以解决现有技术存在的上述问题。Purpose of the utility model: In view of the above shortcomings, the utility model provides an intelligent outbound device for a plate production line to solve the above problems existing in the prior art.
技术方案:一种用于板材生产线的智能出库装置,包括:输送辊、第一推动气缸、移动组件、限位组件以及吸盘。Technical solution: An intelligent outbound device for a plate production line, comprising: a conveying roller, a first push cylinder, a moving component, a limiting component and a suction cup.
第一推动气缸,固定于所述输送辊下方;A first push cylinder is fixed below the conveying roller;
移动组件,由所述输送辊下方向上延伸至所述输送辊上方;A moving component extending upward from below the conveying roller to above the conveying roller;
限位组件,包括固定于所述移动组件上的第二推动气缸,以及可拆卸连接于所述第二推动气缸顶部的限位支架,所述限位支架下方设有吸盘。The limiting component comprises a second pushing cylinder fixed on the moving component, and a limiting bracket detachably connected to the top of the second pushing cylinder, wherein a suction cup is arranged below the limiting bracket.
优选的,所述限位支架呈“十”字形,且端部向斜下方延伸形成下位端,所述吸盘由所述下位端竖直向下延伸设置。Preferably, the limiting bracket is in a "cross" shape, and the end portion extends obliquely downward to form a lower end, and the suction cup is vertically extended downward from the lower end.
优选的,所述限位支架中间设有通孔,所述第二推动气缸的输出端连接于通孔内,并于所述限位支架的上下端均设有锁紧螺母。Preferably, a through hole is provided in the middle of the limiting bracket, the output end of the second pushing cylinder is connected to the through hole, and locking nuts are provided at the upper and lower ends of the limiting bracket.
优选的,所述移动组件包括:连接板、支撑板、移动块、推杆以及限位杆。Preferably, the moving assembly includes: a connecting plate, a supporting plate, a moving block, a push rod and a limiting rod.
连接板,与所述第一推动气缸的输出端连接;A connecting plate connected to the output end of the first pushing cylinder;
支撑板,与所述连接板螺栓连接,所述支撑板上两端固定连接有移动块;A support plate, connected to the connecting plate with bolts, with moving blocks fixedly connected to both ends of the support plate;
推杆,成对垂直连接于所述支撑板上,所述第二推动气缸设置于所述推杆之间;Push rods are vertically connected to the support plate in pairs, and the second push cylinder is arranged between the push rods;
限位杆,贯穿连接于所述输送辊下方,所述移动块沿所述限位杆轴向直线移动。The limiting rod is connected through the bottom of the conveying roller, and the moving block moves linearly along the axial direction of the limiting rod.
优选的,所述限位支架与所述推杆交错分布。Preferably, the limiting brackets and the push rods are distributed alternately.
优选的,所述推杆前端设有红外传感器。Preferably, an infrared sensor is provided at the front end of the push rod.
有益效果:本实用新型提供了一种用于板材生产线的智能出库装置,将第一推动气缸设置在输送辊下方,限位组件由输送辊下方向上延伸,进而通过第一推动气缸推动移动组件移动,进行板材出库。限位组件通过移动沿限位杆移动,有效控制板材推动方向,以便于精准出库。移动组件上还设有限位组件,限位组件通过第二推动气缸带动限位支架升降运动,限位支架在限位组件工作时,可与限位组件组合使用,对板材上方进行限位固定,进而防止板材受振动而滑落,提高操作安全性。限位支架也可单独使用,限位支架下方设有吸盘,可直接通过吸盘吸附板材,进而升降出库,具有较高的灵活性以及适应性。Beneficial effects: The utility model provides an intelligent outbound device for a plate production line, in which a first pushing cylinder is arranged below the conveying roller, and a limiting component extends upward from the bottom of the conveying roller, and then the first pushing cylinder pushes the moving component to move, so as to outbound the plate. The limiting component moves along the limiting rod to effectively control the pushing direction of the plate, so as to facilitate accurate outbound delivery. A limiting component is also provided on the moving component, and the limiting component drives the limiting bracket to move up and down through the second pushing cylinder. When the limiting component is working, the limiting bracket can be used in combination with the limiting component to limit and fix the top of the plate, thereby preventing the plate from sliding due to vibration, and improving operational safety. The limiting bracket can also be used alone, and a suction cup is provided under the limiting bracket, which can directly adsorb the plate through the suction cup, and then lift it out of the warehouse, with high flexibility and adaptability.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型的整体结构图。Fig. 1 is an overall structural diagram of the utility model.
图2为本实用新型另一视角下的整体结构示意图。FIG. 2 is a schematic diagram of the overall structure of the utility model from another viewing angle.
图3为本实用新型中移动组件的整体结构示意图。FIG. 3 is a schematic diagram of the overall structure of the mobile assembly in the present invention.
图中各附图标记为:输送辊1、第一推动气缸2、移动组件3、连接板301、支撑板302、移动块303、推杆304、限位杆305、限位组件4、第二推动气缸401、限位支架402、吸盘5、锁紧螺母6、红外传感器7。The reference numerals in the figure are: conveying roller 1, first pushing cylinder 2, moving assembly 3, connecting plate 301, supporting plate 302, moving block 303, pushing rod 304, limiting rod 305, limiting assembly 4, second pushing cylinder 401, limiting bracket 402, suction cup 5, locking nut 6, infrared sensor 7.
具体实施方式DETAILED DESCRIPTION
在下文的描述中,给出了大量具体的细节以便提供对本实用新型更为彻底的理解。然而,对于本领域技术人员而言显而易见的是,本实用新型可以无需一个或多个这些细节而得以实施。在其他的例子中,为了避免与本实用新型发生混淆,对于本领域公知的一些技术特征未进行描述。In the following description, a large number of specific details are given to provide a more thorough understanding of the utility model. However, it is obvious to those skilled in the art that the utility model can be implemented without one or more of these details. In other examples, in order to avoid confusion with the utility model, some technical features known in the art are not described.
参照图1至图2,本实用新型提供了一种用于板材生产线的智能出库装置,设有输送辊1,第一推动气缸2固定于输送辊1下方;移动组件3由输送辊1下方向上延伸至输送辊1上方;限位组件4包括固定于移动组件3上的第二推动气缸401,以及可拆卸连接于第二推动气缸401顶部的限位支架402,限位支架402下方设有吸盘5。1 to 2, the utility model provides an intelligent outbound device for a plate production line, which is provided with a conveying roller 1, a first pushing cylinder 2 fixed below the conveying roller 1; a moving component 3 extends upward from below the conveying roller 1 to above the conveying roller 1; a limiting component 4 includes a second pushing cylinder 401 fixed on the moving component 3, and a limiting bracket 402 detachably connected to the top of the second pushing cylinder 401, and a suction cup 5 is provided below the limiting bracket 402.
限位支架402与推杆04交错分布,限位支架402由第二推动气缸401推动时,沿X方向与推杆304交错运动,以使得限位支架402可对板材起到限位固定作用,同时能够板材进行吸附工作。The limiting bracket 402 and the push rod 04 are staggered. When the limiting bracket 402 is pushed by the second push cylinder 401, it moves staggered with the push rod 304 along the X direction, so that the limiting bracket 402 can limit and fix the plate and can also adsorb the plate.
第一推动气缸2推动移动组件3沿Z方向移动,板材通过输送辊1沿Y方向移动,进而可对一定高度范围内的多层板材进行同步推动。The first push cylinder 2 pushes the moving assembly 3 to move along the Z direction, and the plate moves along the Y direction through the conveying roller 1, thereby synchronously pushing the multi-layer plate within a certain height range.
第二推动气缸401带动限位支架402沿X方向移动,限位支架402靠近板材顶部,当第一推动气缸2工作时,限位支架402可进一步下压板材,防止板材在移动过程中受振动影响而掉落。The second push cylinder 401 drives the limiting bracket 402 to move along the X direction. The limiting bracket 402 is close to the top of the plate. When the first push cylinder 2 works, the limiting bracket 402 can further press down the plate to prevent the plate from falling due to vibration during movement.
当多层板材高度超出移动组件3高度范围时,第二推动气缸401带动限位支架402上的吸盘5对板材进行吸附转移。第二推动气缸401继续带动吸盘5运动,进行出库工作。When the height of the multi-layer plate exceeds the height range of the moving assembly 3, the second push cylinder 401 drives the suction cup 5 on the limit bracket 402 to absorb and transfer the plate. The second push cylinder 401 continues to drive the suction cup 5 to move and carry out the outbound work.
限位支架402呈“十”字形,且端部向斜下方延伸形成下位端,吸盘5由下位端竖直向下延伸设置。限位支架402起下压限位作用时,限位支架402整体或局部与板材贴合。吸盘5垂直于地面,限位支架402用于吸附板材时,吸盘5与板材表面贴合,第二推动气缸401工作下压吸盘5,对板材实现吸附。The limiting bracket 402 is in a "cross" shape, and the end extends obliquely downward to form a lower end, and the suction cup 5 extends vertically downward from the lower end. When the limiting bracket 402 plays a downward limiting role, the limiting bracket 402 is entirely or partially attached to the plate. The suction cup 5 is perpendicular to the ground. When the limiting bracket 402 is used to adsorb the plate, the suction cup 5 is attached to the surface of the plate, and the second push cylinder 401 works to press the suction cup 5 downward to adsorb the plate.
限位支架402中间设有通孔,第二推动气缸401的输出端连接于通孔内,并于限位支架402的上下端均设有锁紧螺母6。限位支架402分布于输送辊1的内部以及外侧,一用一备,限位支架402位于输送辊1内部时,即位于输送辊1上方,实时准备工作。当限位支架402损坏时,拆卸限位支架402,将其调转方向后再次安装。A through hole is provided in the middle of the limit bracket 402, and the output end of the second push cylinder 401 is connected to the through hole, and locking nuts 6 are provided at the upper and lower ends of the limit bracket 402. The limit bracket 402 is distributed inside and outside the conveying roller 1, one for use and one for backup. When the limit bracket 402 is located inside the conveying roller 1, it is located above the conveying roller 1, and is ready to work in real time. When the limit bracket 402 is damaged, the limit bracket 402 is disassembled, turned around, and then installed again.
进一步的,参照图3,移动组件3具体设有连接板301,连接板301与第一推动气缸2的输出端连接;支撑板302与连接板301螺栓连接,支撑板302上两端固定连接有移动块303;推杆304成对垂直连接于支撑板302上,第二推动气缸401设置于推杆304之间;限位杆305贯穿连接于输送辊1下方,移动块303沿限位杆305轴向直线移动。移动块303顶部与输送辊1之间设有间隙。Further, referring to FIG. 3 , the moving assembly 3 is specifically provided with a connecting plate 301, which is connected to the output end of the first pushing cylinder 2; a supporting plate 302 is bolted to the connecting plate 301, and moving blocks 303 are fixedly connected to both ends of the supporting plate 302; push rods 304 are vertically connected to the supporting plate 302 in pairs, and the second pushing cylinder 401 is arranged between the push rods 304; a limiting rod 305 is connected through the bottom of the conveying roller 1, and the moving block 303 moves linearly along the axial direction of the limiting rod 305. A gap is provided between the top of the moving block 303 and the conveying roller 1.
第一推动气缸2的推动力通过连接板301带动支撑板302整体移动,推杆304与板材侧表面接触,进而第一推动气缸2可直接推动板材出库。移动块303与支撑板302固定连接,支撑板302移动时,通过移动块303沿限位杆305移动,对整体运动方向进一步限定,以保证板材稳定出库。The driving force of the first push cylinder 2 drives the support plate 302 to move as a whole through the connecting plate 301, and the push rod 304 contacts the side surface of the plate, so that the first push cylinder 2 can directly push the plate out of the warehouse. The moving block 303 is fixedly connected to the support plate 302. When the support plate 302 moves, the moving block 303 moves along the limit rod 305, further limiting the overall movement direction to ensure that the plate is stably out of the warehouse.
推杆304前端设有红外传感器7。红外传感器7感应板材位置,当板材位移至推杆304前方时,红外传感器7感应到板材,第一推动气缸2与第二推动气缸401配合工作,进行板材出库。The front end of the push rod 304 is provided with an infrared sensor 7. The infrared sensor 7 senses the position of the plate. When the plate moves to the front of the push rod 304, the infrared sensor 7 senses the plate, and the first push cylinder 2 cooperates with the second push cylinder 401 to carry out the plate out of the warehouse.
本实用新型工作原理:第一推动气缸2处于收缩状态,推杆304位于输送辊1侧边缘处,第二推动气缸401处于伸出状态,限位支架402位于推杆304上方。当预定量的板材通过输送传输时,第一推动气缸2以及第二推动气缸401根据板材量工作,当板材量低于推杆304范围内,板材移动至推杆304前端时,第二推动气缸401下降,限位支架402下压贴紧板材,红外传感器7感应到板材,第一推动气缸2工作,直接带动推杆304推动板材出库。当板材量超出推杆304范围时,板材移动至推杆304前端时,第一推动气缸2不工作,第二推动气缸401下降,吸盘5下压贴紧板材,对板材进行吸附出库。The working principle of the utility model is as follows: the first push cylinder 2 is in a contracted state, the push rod 304 is located at the side edge of the conveying roller 1, the second push cylinder 401 is in an extended state, and the limit bracket 402 is located above the push rod 304. When a predetermined amount of plates are conveyed, the first push cylinder 2 and the second push cylinder 401 work according to the amount of plates. When the amount of plates is lower than the range of the push rod 304 and the plates move to the front end of the push rod 304, the second push cylinder 401 descends, the limit bracket 402 presses down and closes to the plates, the infrared sensor 7 senses the plates, the first push cylinder 2 works, and directly drives the push rod 304 to push the plates out of the warehouse. When the amount of plates exceeds the range of the push rod 304 and the plates move to the front end of the push rod 304, the first push cylinder 2 does not work, the second push cylinder 401 descends, and the suction cup 5 presses down and closes to the plates, and the plates are sucked out of the warehouse.
如上所述,尽管参照特定的优选实施例已经表示和表述了本实用新型,但其不得解释为对本实用新型自身的限制。在不脱离所附权利要求定义的本实用新型的精神和范围前提下,可对其在形式上和细节上做出各种变化。As described above, although the present invention has been shown and described with reference to a specific preferred embodiment, it should not be interpreted as limiting the present invention itself. Various changes can be made to it in form and detail without departing from the spirit and scope of the present invention defined in the appended claims.
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