CN221758675U - Pusher belt conveyor for coal mining - Google Patents
Pusher belt conveyor for coal mining Download PDFInfo
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- 239000003245 coal Substances 0.000 title claims abstract description 45
- 238000005065 mining Methods 0.000 title claims abstract description 27
- 239000002994 raw material Substances 0.000 claims abstract description 20
- 239000000463 material Substances 0.000 claims description 9
- 238000000034 method Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000003116 impacting effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
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Abstract
Description
技术领域Technical Field
本实用新型属于煤矿开采输送技术领域,尤其涉及用于煤矿开采的推料式皮带输送机。The utility model belongs to the technical field of coal mining and conveying, in particular to a push-type belt conveyor used for coal mining.
背景技术Background Art
煤炭开采方式中的长臂开采法,是用于煤炭工作的主要方法之一,他的工作原理比较简单,在采掘作业面,通过长臂式的刚采工具(钢铁刷子)转动进行开采,将煤炭刷下来,再经过皮带输送装置运输出去。The long-arm mining method is one of the main methods used in coal mining. Its working principle is relatively simple. On the mining surface, the coal is brushed off by rotating long-arm steel mining tools (steel brushes) and then transported out through belt conveyors.
采用上述方式进行煤炭开采,在开采初期,煤炭直接掉落至地面后经过工人整理转运至皮带输送装置上运送出去,或者直接掉落在皮带输送机上进行运输,但是工人整理转运劳动强度大且转运的效率低,如果直接掉落至输送皮带上,会对皮带造成很大的冲击,造成皮带损毁;此外,对输送机冲击较大时,造成皮带偏离等问题。When coal is mined in the above manner, in the early stage of mining, the coal falls directly to the ground and is sorted and transferred by workers to a belt conveyor for transportation, or falls directly on a belt conveyor for transportation. However, the workers' sorting and transfer are labor-intensive and the transfer efficiency is low. If the coal falls directly onto the conveyor belt, it will cause a great impact on the belt and cause damage to the belt. In addition, when the impact on the conveyor is large, it will cause problems such as belt deviation.
实用新型内容Utility Model Content
针对上述情况,为克服现有技术的缺陷,本实用新型提供用于煤矿开采的推料式皮带输送机,对掉落的煤炭原料进行集料收集后输送至皮带输送机上,作为接料中转站,替代皮带输送机承受煤炭原料掉落的冲击,降低了集料的劳动强度,提高了送料的效率,解决了背景技术中问题。In view of the above situation, in order to overcome the defects of the prior art, the utility model provides a push-type belt conveyor for coal mining, which collects the fallen coal raw materials and transports them to the belt conveyor, serving as a material transfer station, replacing the belt conveyor to withstand the impact of falling coal raw materials, reducing the labor intensity of gathering, improving the efficiency of feeding, and solving the problems in the background technology.
本实用新型采用的技术方案如下:用于煤矿开采的推料式皮带输送机,包括承料斗以及安装在成料斗一侧的悬挂式输送机主体,所述承料斗设置容纳掉落煤炭原料的腔体,所述承料斗靠近悬挂式输送机主体一侧侧壁形成排料口,腔体内设置至少一组送料组件,向承料斗一侧的悬挂式输送机主体送料,所述送料组件连接链条驱动组件,链条驱动组件设置张紧调节装置,在进行输送作业时,煤炭原料掉落至承料斗产生震动,张紧调节装置使链条驱动组件的链条和齿轮张紧不脱离。The technical solution adopted by the utility model is as follows: a push-type belt conveyor used for coal mining, comprising a hopper and a suspended conveyor body installed on one side of the hopper, the hopper is provided with a cavity for accommodating dropped coal raw materials, the hopper is close to a side wall of the suspended conveyor body to form a discharge port, at least one group of feeding components is arranged in the cavity to feed materials to the suspended conveyor body on one side of the hopper, the feeding component is connected to a chain drive component, and the chain drive component is provided with a tensioning adjustment device. When the conveying operation is performed, the coal raw materials fall into the hopper to generate vibration, and the tensioning adjustment device makes the chain and gear of the chain drive component tensioned and not disengaged.
进一步地,所述承料斗底部的两侧分别设置相对分布的支撑腿,所述张紧调节装置与悬挂式输送机主体分别设置在两组支撑腿上,所述支撑腿对承料斗进行相应的支撑作业。Furthermore, relatively distributed supporting legs are respectively arranged on both sides of the bottom of the receiving hopper, and the tensioning adjustment device and the suspension conveyor body are respectively arranged on two groups of supporting legs, and the supporting legs perform corresponding supporting operations on the receiving hopper.
进一步地,所述张紧调节装置包括滑动板和贯穿滑动板的调节螺杆,安装张紧调节装置的相应支撑腿开设滑动槽,所述滑动板的两端沿滑动槽上下移动,所述调节螺杆转动安装在承料斗的底部且与滑动板螺纹连接,调节螺杆在转动时,滑动板沿滑动槽上下移动。Furthermore, the tensioning adjustment device includes a sliding plate and an adjusting screw passing through the sliding plate. The corresponding supporting leg on which the tensioning adjustment device is installed is provided with a sliding groove. Both ends of the sliding plate move up and down along the sliding groove. The adjusting screw is rotatably installed at the bottom of the material receiving hopper and is threadedly connected to the sliding plate. When the adjusting screw rotates, the sliding plate moves up and down along the sliding groove.
进一步地,所述驱动组件包括通过支架安装在滑动板后侧一端的驱动电机,分别转动安装在滑动板后侧两端的张紧轮、转动安装在承料斗外壁上的齿轮以及与齿轮和张紧轮啮合的链条,所述滑动槽侧壁开设条形槽,张紧轮通过活动贯穿条形槽的转动轴与滑动板转动连接,与驱动电机相对应的张紧轮与驱动电机的输送端固定连接,链条依次绕设在张紧轮和齿轮上,在滑动板上下位移时,调整张紧轮与齿轮之间的距离,张紧链条。Furthermore, the driving assembly includes a driving motor installed at one end of the rear side of the sliding plate through a bracket, which respectively rotates the tensioning wheels installed at both ends of the rear side of the sliding plate, the gear installed on the outer wall of the hopper, and the chain meshing with the gear and the tensioning wheel. A strip groove is provided on the side wall of the sliding groove, and the tensioning wheel is rotatably connected to the sliding plate through a rotating shaft that movably passes through the strip groove. The tensioning wheel corresponding to the driving motor is fixedly connected to the conveying end of the driving motor. The chain is sequentially wound around the tensioning wheel and the gear. When the sliding plate moves up and down, the distance between the tensioning wheel and the gear is adjusted to tension the chain.
进一步地,所述承料斗内形成至少一个底部为半圆弧形的送料腔体,所述送料组件转动在送料腔体内,所述送料组件包括旋转轴和安装在旋转轴上的螺旋叶片,所述旋转轴转动安装在送料腔体的两端之间,且固定转动齿轮中心处,与齿轮同步转动,螺旋叶片被设置成,在转动时,将送料腔体内煤炭原料送至排料口处排出。Furthermore, at least one feeding cavity with a semicircular bottom is formed in the hopper, and the feeding assembly rotates in the feeding cavity. The feeding assembly includes a rotating shaft and a spiral blade installed on the rotating shaft. The rotating shaft is rotatably installed between the two ends of the feeding cavity and is fixed at the center of the rotating gear and rotates synchronously with the gear. The spiral blade is configured to deliver the coal raw material in the feeding cavity to the discharge port for discharge when rotating.
采用上述结构后,本实用新型有益效果如下:本实用新型提出的用于煤矿开采的推料式皮带输送机,承接斗直接承接掉落的煤炭原料,承受掉落时的冲击,并进行集料且通过送来组件向皮带输送机构送料,避免落下的煤炭原料直接冲击输送皮带,造成损坏以及事故;通过设置的张紧调整装置,使链条与齿轮和张紧轮张紧,在承料斗受到冲击时,保证送来组件的稳定送料。After adopting the above structure, the beneficial effects of the utility model are as follows: the push-type belt conveyor for coal mining proposed by the utility model, the receiving bucket directly receives the fallen coal raw materials, withstands the impact when falling, and gathers the materials and feeds them to the belt conveyor mechanism through the sending assembly, thereby preventing the fallen coal raw materials from directly impacting the conveying belt and causing damage and accidents; through the set tensioning adjustment device, the chain, gear and tensioning wheel are tensioned, and when the receiving bucket is impacted, the stable feeding of the sending assembly is guaranteed.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
附图用来提供对本实用新型的进一步理解,并且构成说明书的一部分,与本实用新型的实施例一起用于解释本实用新型,并不构成对本实用新型的限制。The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation to the present invention.
图1为本实用新型提出的用于煤矿开采的推料式皮带输送机整体结构示意图;FIG1 is a schematic diagram of the overall structure of a push-type belt conveyor for coal mining proposed by the utility model;
图2为本实用新型提出的用于煤矿开采的推料式皮带输送机侧视图;FIG2 is a side view of a push-type belt conveyor for coal mining proposed by the utility model;
图3为本实用新型提出的用于煤矿开采的推料式皮带输送机的链条驱动组件结构示意图;FIG3 is a schematic diagram of the structure of a chain drive assembly of a push-type belt conveyor for coal mining proposed by the utility model;
图4为本实用新型提出的用于煤矿开采的推料式皮带输送机的另一角度整体结构示意图。FIG. 4 is a schematic diagram of the overall structure of the push-type belt conveyor for coal mining proposed by the utility model from another angle.
在附图中:1、承料斗,2、悬挂式输送机主体,3、排料口,4、支撑腿,5、滑动板,6、调节螺杆,7、滑动槽,8、支架,9、驱动电机,10、张紧轮,11、齿轮,12、链条,13、条形槽,14、送料腔体,15、旋转轴,16、螺旋叶片。In the attached drawings: 1. hopper, 2. main body of suspended conveyor, 3. discharge port, 4. supporting legs, 5. sliding plate, 6. adjusting screw, 7. sliding groove, 8. bracket, 9. driving motor, 10. tensioning wheel, 11. gear, 12. chain, 13. strip groove, 14. feeding cavity, 15. rotating shaft, 16. spiral blade.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例;基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments; based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
实施例1Example 1
在采用长臂式开采时,煤炭直接掉落在地面或者掉落至输送皮带上运输,直接掉落地面,需要工人归拢转运至输送皮带,直接掉落至皮带,会造成皮带损毁等事故,发明人基于此,提出用于煤矿开采的推料式皮带输送机,如图1-4所示,它包括承料斗1以及安装在成料斗一侧的悬挂式输送机主体2,所述承料斗1设置容纳掉落煤炭原料的腔体,所述承料斗1靠近悬挂式输送机主体2一侧侧壁形成排料口3,腔体内设置至少一组送料组件,向承料斗1一侧的悬挂式输送机主体2送料,所述承料斗1内形成至少一个底部为半圆弧形的送料腔体14,所述送料组件转动在送料腔体14内,所述送料组件包括旋转轴15和安装在旋转轴15上的螺旋叶片16,所述旋转轴15转动安装在送料腔体14的两端之间,所述旋转轴15连接链条12驱动组件,链条12驱动组件向旋转轴15提供旋转驱动力,携带螺旋叶片16在送料腔体14内转动,螺旋叶片16被设置成,在转动时,将送料腔体14内煤炭原料送至排料口3处排出。When long-arm mining is adopted, the coal falls directly to the ground or falls onto the conveyor belt for transportation. If it falls directly to the ground, workers are required to collect and transfer it to the conveyor belt. If it falls directly onto the belt, accidents such as belt damage will be caused. Based on this, the inventor proposes a push-type belt conveyor for coal mining, as shown in Figures 1-4, which includes a hopper 1 and a suspended conveyor body 2 installed on one side of the hopper. The hopper 1 is provided with a cavity for accommodating the fallen coal raw materials. The hopper 1 is close to the side wall of the suspended conveyor body 2 to form a discharge port 3. At least one set of feeding components is arranged in the cavity, and the suspended conveyor body 2 on one side of the hopper 1 is pushed toward the discharge port 3. The conveyor body 2 feeds the material, and at least one feeding cavity 14 with a semicircular bottom is formed in the receiving hopper 1. The feeding component rotates in the feeding cavity 14. The feeding component includes a rotating shaft 15 and a spiral blade 16 installed on the rotating shaft 15. The rotating shaft 15 is rotatably installed between the two ends of the feeding cavity 14. The rotating shaft 15 is connected to the chain 12 driving component, and the chain 12 driving component provides a rotational driving force to the rotating shaft 15, carrying the spiral blade 16 to rotate in the feeding cavity 14. The spiral blade 16 is configured to, when rotating, deliver the coal raw material in the feeding cavity 14 to the discharge port 3 for discharge.
需要说明的是,排料口3被送料腔体14隔断,形成的出口与送料腔体14一一对应,在进行相应的排料作业时,煤炭原料从送料口的各个出口被排出。It should be noted that the discharge port 3 is separated by the feeding cavity 14, and the formed outlet corresponds to the feeding cavity 14 one by one. When the corresponding discharge operation is performed, the coal raw materials are discharged from each outlet of the feeding port.
实施例2Example 2
在实施例1的基础上,所述的链条12驱动组件设置张紧调节装置,在进行输送作业时,煤炭原料掉落至承料斗1会产生震动,链条12驱动组件的链条12与齿轮11之间容易脱落,影响送料,因此,设计的张紧调节装置使链条12驱动组件的链条12和齿轮11张紧不脱离。On the basis of Example 1, the chain 12 drive assembly is provided with a tensioning adjustment device. When the conveying operation is carried out, the coal raw material falls into the receiving hopper 1 and generates vibration. The chain 12 of the chain 12 drive assembly and the gear 11 are easy to fall off, affecting the feeding. Therefore, the tensioning adjustment device is designed to make the chain 12 and the gear 11 of the chain 12 drive assembly tensioned and prevent them from falling off.
需要说明的是,所述承料斗1底部的两侧分别设置相对分布的支撑腿4,所述张紧调节装置与悬挂式输送机主体2分别设置在两组支撑腿4上,所述支撑腿4对承料斗1进行相应的支撑作业。It should be noted that relatively distributed support legs 4 are respectively provided on both sides of the bottom of the receiving hopper 1 , the tensioning adjustment device and the suspended conveyor body 2 are respectively provided on two groups of support legs 4 , and the support legs 4 perform corresponding supporting operations on the receiving hopper 1 .
具体的,所述张紧调节装置包括滑动板5和贯穿滑动板5的调节螺杆6,安装张紧调节装置的相应支撑腿4开设滑动槽7,所述滑动板5的两端沿滑动槽7上下移动,所述调节螺杆6转动安装在承料斗1的底部且与滑动板5螺纹连接,调节螺杆6在转动时,滑动板5沿滑动槽7上下移动。Specifically, the tensioning adjustment device includes a sliding plate 5 and an adjusting screw 6 that passes through the sliding plate 5. The corresponding supporting leg 4 on which the tensioning adjustment device is installed is provided with a sliding groove 7. Both ends of the sliding plate 5 move up and down along the sliding groove 7. The adjusting screw 6 is rotatably installed at the bottom of the hopper 1 and is threadedly connected to the sliding plate 5. When the adjusting screw 6 rotates, the sliding plate 5 moves up and down along the sliding groove 7.
其中,所述驱动组件包括通过支架8安装在滑动板5后侧一端的驱动电机9,分别转动安装在滑动板5后侧两端的张紧轮10、转动安装在承料斗1外壁上的齿轮11以及与齿轮11和张紧轮10啮合的链条12,送料组件的旋转轴15一端伸出送料腔体14固定连接齿轮11,齿轮11与旋转轴15一一对应设有多个,所述滑动槽7侧壁开设条形槽13,张紧轮10通过活动贯穿条形槽13的转动轴与滑动板5转动连接,和驱动电机9相对应的张紧轮10与驱动电机9的输送端固定连接,链条12依次绕设在张紧轮10和齿轮11上,在滑动板5上下位移时,调整张紧轮10与齿轮11之间的距离,张紧链条12。Among them, the driving assembly includes a driving motor 9 installed at one end of the rear side of the sliding plate 5 through a bracket 8, and respectively rotates the tensioning wheels 10 installed at both ends of the rear side of the sliding plate 5, the gear 11 rotated installed on the outer wall of the receiving hopper 1, and the chain 12 meshing with the gear 11 and the tensioning wheel 10. One end of the rotating shaft 15 of the feeding assembly extends out of the feeding cavity 14 and is fixedly connected to the gear 11. The gear 11 and the rotating shaft 15 are provided with a plurality of corresponding ones. The side wall of the sliding groove 7 is provided with a strip groove 13. The tensioning wheel 10 is rotatably connected to the sliding plate 5 through a rotating shaft that movably passes through the strip groove 13. The tensioning wheel 10 corresponding to the driving motor 9 is fixedly connected to the conveying end of the driving motor 9. The chain 12 is sequentially wound around the tensioning wheel 10 and the gear 11. When the sliding plate 5 moves up and down, the distance between the tensioning wheel 10 and the gear 11 is adjusted to tension the chain 12.
具体使用时,将装置安装放置在煤炭开采合适的位置处,承料斗1用于在开采时接料,可安装于移动轨道或者移动设备上,随开采方位移动,进行集料;When in use, the device is installed at a suitable location for coal mining. The receiving hopper 1 is used to receive materials during mining. It can be installed on a mobile track or mobile equipment and move with the mining direction to collect materials.
启动链条12驱动组件的驱动电机9,通过链条12传动,向旋转轴15提供旋转驱动力,在送料腔体14内转动进行推料,将煤炭原料推送至排料口3,并落入侧向的悬挂式皮带输送机主体上,皮带输送机主体可为中转输送机,将其上煤炭原料输送至长距离皮带输送机上或者指定位置处;Start the drive motor 9 of the chain 12 drive assembly, and provide a rotational driving force to the rotating shaft 15 through the chain 12 transmission, so that the coal raw materials are pushed to the discharge port 3 and fall onto the side hanging belt conveyor body. The belt conveyor body can be a transfer conveyor, and the coal raw materials on it are transported to the long-distance belt conveyor or a designated position;
在对链条12驱动装置进行张紧时,转动调节螺杆6,调节螺杆6在承料斗1的底部转动,滑动板5的两端沿滑动槽7位移,滑动板5上的张紧轮10滑动板5位移,张紧链条12,保证链条12驱动组件的传动。When the chain 12 driving device is tensioned, the adjusting screw 6 is rotated, and the adjusting screw 6 rotates at the bottom of the hopper 1, the two ends of the sliding plate 5 are displaced along the sliding groove 7, the tensioning wheel 10 on the sliding plate 5 displaces the sliding plate 5, and the chain 12 is tensioned to ensure the transmission of the chain 12 driving assembly.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。总而言之如果本领域的普通技术人员受其启示,在不脱离本实用新型创造宗旨的情况下,不经创造性的设计出与该技术方案相似的结构方式及实施例,均应属于本实用新型的保护范围。Although the embodiments of the utility model have been shown and described, it is understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the utility model, and the scope of the utility model is defined by the attached claims and their equivalents. In short, if those skilled in the art are inspired by them and design structural methods and embodiments similar to the technical solution without creativity without departing from the purpose of the invention of the utility model, they should all fall within the scope of protection of the utility model.
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