CN221757227U - Anti-aircraft edge book cover edge wrapping device - Google Patents
Anti-aircraft edge book cover edge wrapping device Download PDFInfo
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Abstract
Description
技术领域Technical Field
本实用新型涉及印刷包装机械技术领域,具体为一种防空边书壳包边装置。The utility model relates to the technical field of printing and packaging machinery, in particular to an anti-air edge book cover edge wrapping device.
背景技术Background Art
书壳制作就是将以纸张为承印物的印刷品,经封面涂胶、上板、折边、包边、压平加压后粘合在一起,形成的精装书的硬封面产品。成型的精装书封面的平整美观,具有可以长期保存不易变形,不易掉色,不会掉页的特点,可产生强烈的立体感和艺术感染力。Book cover production is to glue the printed materials with paper as the substrate, put them on the cover, fold them, wrap them, flatten them and press them together to form the hard cover products of hardcover books. The formed hardcover book cover is flat and beautiful, and can be preserved for a long time without deformation, fading or falling pages, which can produce a strong three-dimensional sense and artistic appeal.
经检索,专利号CN211489183U,名称为一种蜗壳滚压包边装置的实用新型,包括移动座、设于所述移动座上的第一直线驱动机构和第二直线驱动机构、与所述第一直线驱动机构相连接的第一滚轮组件、与所述第二直线驱动机构相连接的第二滚轮组件,通过研究分析发现,虽然蜗壳滚压包边装置具有蜗壳侧板和围板的滚压包边,产品质量稳定功能等优点,但是,在一定程度上还存在以下缺点;After searching, the patent number CN211489183U is a utility model of a volute rolling and hemming device, which includes a moving seat, a first linear drive mechanism and a second linear drive mechanism arranged on the moving seat, a first roller assembly connected to the first linear drive mechanism, and a second roller assembly connected to the second linear drive mechanism. Through research and analysis, it is found that although the volute rolling and hemming device has the advantages of rolling and hemming the volute side plate and the apron, and stable product quality, it still has the following disadvantages to a certain extent;
如:目前使用精装书壳加工设备,在进行封面折边包边压合过程中,基本上采用皮带折边或者毛刷折边的工艺,机构复杂,由于皮带或毛刷的柔韧性,造成封面包边后在书壳的边缘留有空隙,造成空边现象,尤其是使用不同厚度的纸张时,由于纸张的硬度不同,皮带或毛刷的折边效果不一致,既影响书壳成品的美观度,又造成书壳尺寸一致性,影响后道工序的加工,为了解决以上技术问题,为此我们设计出一种防空边书壳包边装置来解决上述问题很有必要。For example, currently, in the process of folding and pressing the cover, the hardcover book cover processing equipment basically adopts the process of belt folding or brush folding, which has a complicated structure. Due to the flexibility of the belt or brush, there is a gap on the edge of the book cover after the cover is folded, resulting in an empty edge phenomenon. Especially when using paper of different thicknesses, due to the different hardness of the paper, the folding effect of the belt or brush is inconsistent, which not only affects the aesthetics of the finished book cover, but also causes the consistency of the book cover size, affecting the processing of the subsequent processes. In order to solve the above technical problems, it is necessary for us to design an anti-aircraft edge book cover folding device to solve the above problems.
实用新型内容Utility Model Content
本实用新型的目的在于提供一种防空边书壳包边装置,具备精装了整个书壳防空边的折边、包边和压合操作过程的优点,解决了目前折边包边过程中,容易在成型的书壳封面边缘产生空边的问题和不同厚度纸张折边包边一致性的问题。The utility model aims to provide a device for binding an anti-aircraft edge of a book cover, which has the advantages of folding, binding and pressing the entire anti-aircraft edge of the book cover, and solves the problem of easily generating an empty edge on the edge of a formed book cover during the current folding and binding process and the problem of consistency in folding and binding of papers of different thicknesses.
为实现上述目的,本实用新型提供如下技术方案:一种防空边书壳包边装置,包括机架,所述机架的表面设置有折边辊机构、前输送压平辊机构、后输送压平辊机构和动力组件,所述动力组件包括驱动电机,所述驱动电机与机架的一侧固定连接,所述机架的表面固定设置有传感器,所述驱动电机的表面活动套设有动力盘,所述前输送压平辊机构的右侧设置有书壳。To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an anti-aircraft edge book cover hemming device, comprising a frame, the surface of the frame is provided with a folding roller mechanism, a front conveying flattening roller mechanism, a rear conveying flattening roller mechanism and a power assembly, the power assembly comprises a driving motor, the driving motor is fixedly connected to one side of the frame, a sensor is fixedly provided on the surface of the frame, a power disk is movablely sleeved on the surface of the driving motor, and a book cover is provided on the right side of the front conveying flattening roller mechanism.
优选的,所述折边辊机构包括上折边气缸和下压合气缸,所述上折边气缸和下压合气缸分别与机架固定连接,所述上折边气缸和下压合气缸相对的一侧设置有立式轴承,所述上折边气缸的底部设置有上折边辊,所述下压合气缸的顶部设置有下压合辊,所述上折边辊和下压合辊的两端分别与立式轴承安装连接。Preferably, the folding roller mechanism includes an upper folding cylinder and a lower pressing cylinder, and the upper folding cylinder and the lower pressing cylinder are respectively fixedly connected to the frame, and vertical bearings are arranged on the opposite sides of the upper folding cylinder and the lower pressing cylinder, and an upper folding roller is arranged at the bottom of the upper folding cylinder, and a lower pressing roller is arranged at the top of the lower pressing cylinder, and both ends of the upper folding roller and the lower pressing roller are respectively mounted and connected to the vertical bearings.
优选的,所述前输送压平辊机构包括第一上辊、第一下辊和第一上辊气缸,所述第一下辊的两端均贯穿机架,所述动力盘活动套设于第一下辊的轴端并与驱动电机相连,所述第一上辊气缸设置于机架的表面,所述第一上辊气缸和第一上辊之间间接连接。Preferably, the front conveying flattening roller mechanism includes a first upper roller, a first lower roller and a first upper roller cylinder, both ends of the first lower roller pass through the frame, the power disk is movably sleeved on the shaft end of the first lower roller and is connected to the driving motor, the first upper roller cylinder is arranged on the surface of the frame, and the first upper roller cylinder and the first upper roller are indirectly connected.
优选的,所述后输送压平辊机构包括第二上辊、第二下辊和第二上辊气缸,所述第二下辊的两端均贯穿机架,所述动力盘活动套设于第二下辊的轴端并与驱动电机相连,所述第二上辊气缸设置于机架的表面,所述第二上辊气缸和第二上辊之间间接连接。Preferably, the rear conveying flattening roller mechanism includes a second upper roller, a second lower roller and a second upper roller cylinder, both ends of the second lower roller pass through the frame, the power disk is movably sleeved on the shaft end of the second lower roller and connected to the drive motor, the second upper roller cylinder is arranged on the surface of the frame, and the second upper roller cylinder and the second upper roller are indirectly connected.
优选的,所述第二下辊与机架的内壁之间活动连接有轴承,轴承的一侧与机架的内壁固定连接,轴承套设在第二下辊转轴的表面。Preferably, a bearing is movably connected between the second lower roller and the inner wall of the frame, one side of the bearing is fixedly connected to the inner wall of the frame, and the bearing sleeve is arranged on the surface of the rotating shaft of the second lower roller.
优选的,所述折边辊机构位于前输送压平辊机构和后输送压平辊机构相对的一侧,所述前输送压平辊机构位于折边辊机构的右侧。Preferably, the folding roller mechanism is located on a side opposite to the front conveying flattening roller mechanism and the rear conveying flattening roller mechanism, and the front conveying flattening roller mechanism is located on the right side of the folding roller mechanism.
与现有技术相比,本实用新型的有益效果如下:Compared with the prior art, the beneficial effects of the utility model are as follows:
1、本实用新型通过第一上辊、第一下辊、第一上辊气缸、驱动电机、第二上辊、第二下辊、第二上辊气缸和传感器的配合,通过第一上辊气缸和第二上辊气缸驱动第一上辊和第二上辊竖向移动轨迹运动,使得封面折边位置可根据纸张的厚度可调节,结构设计灵活,以适应不同纸张的输送压平需求,达到了稳定输送的效果。1. The utility model drives the first upper roller and the second upper roller to move along a vertical trajectory through the cooperation of the first upper roller, the first lower roller, the first upper roller cylinder, the driving motor, the second upper roller, the second lower roller, the second upper roller cylinder and the sensor, so that the cover folding position can be adjusted according to the thickness of the paper, and the structural design is flexible to meet the conveying and flattening requirements of different papers, thereby achieving a stable conveying effect.
2、本实用新型通过上折边气缸、上折边辊、下压合气缸、下压合辊、立式轴承的配合,通过上折边气缸和下压合气缸分别驱动立式轴承,上下移动导边的上折边辊和下压合辊机构,有效防止精装书壳加工工艺中的空边产生,实现了各种纸张的折边包边的无空边。2. The utility model cooperates with an upper folding cylinder, an upper folding roller, a lower pressing cylinder, a lower pressing roller, and a vertical bearing. The upper folding cylinder and the lower pressing cylinder respectively drive the vertical bearing to move the upper folding roller and the lower pressing roller mechanism of the guide edge up and down, thereby effectively preventing the generation of empty edges in the processing technology of hardcover book covers and realizing the folding and wrapping of various papers without empty edges.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型实施例的结构示意图;FIG1 is a schematic structural diagram of an embodiment of the utility model;
图2为本实用新型俯视示意图;Figure 2 is a schematic top view of the utility model;
图3为本实用新型局部示意图。FIG3 is a partial schematic diagram of the utility model.
图中:1、机架;2、折边辊机构;3、前输送压平辊机构;4、后输送压平辊机构;5、动力组件;6、上折边气缸;7、上折边辊;8、下压合气缸;9、下压合辊;10、立式轴承;11、第一上辊;12、第一下辊;13、第一上辊气缸;14、驱动电机;15、第二上辊;16、第二下辊;17、第二上辊气缸;18、传感器;19、书壳;20、动力盘。In the figure: 1. frame; 2. folding roller mechanism; 3. front conveying flattening roller mechanism; 4. rear conveying flattening roller mechanism; 5. power assembly; 6. upper folding cylinder; 7. upper folding roller; 8. lower pressing cylinder; 9. lower pressing roller; 10. vertical bearing; 11. first upper roller; 12. first lower roller; 13. first upper roller cylinder; 14. driving motor; 15. second upper roller; 16. second lower roller; 17. second upper roller cylinder; 18. sensor; 19. book case; 20. power disk.
具体实施方式DETAILED DESCRIPTION
请参阅图1-图3,一种防空边书壳包边装置,包括机架1,机架1的表面设置有折边辊机构2、前输送压平辊机构3、后输送压平辊机构4和动力组件5,动力组件5包括驱动电机14,驱动电机14与机架1的一侧固定连接,机架1的表面固定设置有传感器18,驱动电机14的表面活动套设有动力盘20,前输送压平辊机构3的右侧设置有书壳19。Please refer to Figures 1 to 3, a hollow-edge book cover hemming device includes a frame 1, the surface of the frame 1 is provided with a folding roller mechanism 2, a front conveying flattening roller mechanism 3, a rear conveying flattening roller mechanism 4 and a power assembly 5, the power assembly 5 includes a driving motor 14, the driving motor 14 is fixedly connected to one side of the frame 1, a sensor 18 is fixedly provided on the surface of the frame 1, a power disk 20 is movably sleeved on the surface of the driving motor 14, and a book cover 19 is provided on the right side of the front conveying flattening roller mechanism 3.
请参阅图1和图2,折边辊机构2包括上折边气缸6和下压合气缸8,上折边气缸6和下压合气缸8分别与机架1固定连接,上折边气缸6和下压合气缸8相对的一侧设置有立式轴承10,上折边气缸6的底部设置有上折边辊7,下压合气缸8的顶部设置有下压合辊9,上折边辊7和下压合辊9的两端分别与立式轴承10安装连接,通过设置立式轴承10,分别能够对上折边辊7和下压合辊9的两端进行稳定支撑,使上折边辊7和下压合辊9方便竖向移动轨迹运行。Please refer to Figures 1 and 2. The folding roller mechanism 2 includes an upper folding cylinder 6 and a lower pressing cylinder 8. The upper folding cylinder 6 and the lower pressing cylinder 8 are respectively fixedly connected to the frame 1. Vertical bearings 10 are arranged on the opposite sides of the upper folding cylinder 6 and the lower pressing cylinder 8. An upper folding roller 7 is arranged at the bottom of the upper folding cylinder 6. A lower pressing roller 9 is arranged at the top of the lower pressing cylinder 8. Both ends of the upper folding roller 7 and the lower pressing roller 9 are respectively installed and connected with the vertical bearings 10. By setting the vertical bearings 10, the two ends of the upper folding roller 7 and the lower pressing roller 9 can be stably supported respectively, so that the upper folding roller 7 and the lower pressing roller 9 can be conveniently moved along the vertical trajectory.
请参阅图1、图2和图3,前输送压平辊机构3包括第一上辊11、第一下辊12和第一上辊气缸13,第一下辊12的两端均贯穿机架1,动力盘20活动套设于第一下辊12的轴端并与驱动电机14相连,第一上辊气缸13设置于机架1的表面,第一上辊气缸13和第一上辊11之间间接连接,通过设置第一上辊气缸13,能够驱动第一上辊11上下移动,具有一定的竖向移动间隙。Please refer to Figures 1, 2 and 3. The front conveying flattening roller mechanism 3 includes a first upper roller 11, a first lower roller 12 and a first upper roller cylinder 13. Both ends of the first lower roller 12 pass through the frame 1. The power disk 20 is movably mounted on the shaft end of the first lower roller 12 and is connected to the drive motor 14. The first upper roller cylinder 13 is arranged on the surface of the frame 1. The first upper roller cylinder 13 and the first upper roller 11 are indirectly connected. By setting the first upper roller cylinder 13, the first upper roller 11 can be driven to move up and down, and has a certain vertical movement gap.
请参阅图1、图2和图3,后输送压平辊机构4包括第二上辊15、第二下辊16和第二上辊气缸17,第二下辊16的两端均贯穿机架1,动力盘20活动套设于第二下辊16的轴端并与驱动电机14相连,第二上辊气缸17设置于机架1的表面,第二上辊气缸17和第二上辊15之间间接连接。Please refer to Figures 1, 2 and 3. The rear conveying flattening roller mechanism 4 includes a second upper roller 15, a second lower roller 16 and a second upper roller cylinder 17. Both ends of the second lower roller 16 pass through the frame 1. The power disk 20 is movably mounted on the shaft end of the second lower roller 16 and is connected to the drive motor 14. The second upper roller cylinder 17 is arranged on the surface of the frame 1, and the second upper roller cylinder 17 and the second upper roller 15 are indirectly connected.
请参阅图3,第二下辊16与机架1的内壁之间活动连接有轴承,轴承的一侧与机架1的内壁固定连接,轴承套设在第二下辊16转轴的表面,通过设置轴承,使第二下辊16与机架1内壁之间稳定接触,便于第二下辊16的旋转。Please refer to Figure 3. A bearing is movably connected between the second lower roller 16 and the inner wall of the frame 1. One side of the bearing is fixedly connected to the inner wall of the frame 1. The bearing sleeve is arranged on the surface of the rotating shaft of the second lower roller 16. By setting the bearing, the second lower roller 16 is in stable contact with the inner wall of the frame 1, which facilitates the rotation of the second lower roller 16.
请参阅图1,折边辊机构2位于前输送压平辊机构3和后输送压平辊机构4相对的一侧,前输送压平辊机构3位于折边辊机构2的右侧。Please refer to FIG. 1 , the folding roller mechanism 2 is located on the side opposite to the front conveying flattening roller mechanism 3 and the rear conveying flattening roller mechanism 4 , and the front conveying flattening roller mechanism 3 is located on the right side of the folding roller mechanism 2 .
使用时,在书壳19加工过程中,折边辊机构2下降,书壳19由前输送压平辊机构3向前输送并由传感器18控制定位,待前边缘进入折边辊机构2的上折边辊7的上方时,书壳19停止移动,折边辊机构2上升,将书壳19的前封面边缘导起,完成折边,书壳19继续由前输送压平辊机构3向前输送进入折边辊机构2的上折边辊7和下压合辊9之间完成书壳19前边的包边,并继续向前输送进入后输送压平辊机构4的第二上辊15、第二下辊16之间,作用为压平书壳19的前包边;继续完成书壳19尾边折边、包边,书壳19由后输送压平辊机构4向前输送并由传感器18控制定位,待后边缘离开折边辊机构2的上折边辊7的上方时,书壳19停止移动,折边辊机构2下降,书壳19由后输送压平辊机构4向后输送并由驱动电机14脉冲控制定位,待后边缘进入折边辊机构2的上折边辊7的上方时,书壳19停止移动,折边辊机构2上升,将书壳19的后封面边缘导起,完成折边,书壳19继续由后输送压平辊机构4向后输送进入折边辊机构2的上折边辊7和下压合辊9之间完成书壳19后边的包边,并继续向后输送进入前输送压平辊机构3的第一上辊11、第一下辊12之间并停止,作用为压平书壳19的后包边;前输送压平辊机构3和后输送压平辊机构4向前将书壳19再次压平并输出书壳19,从而完成整个书壳19的包边、压平过程。When in use, during the processing of the book case 19, the folding roller mechanism 2 descends, the book case 19 is conveyed forward by the front conveying flattening roller mechanism 3 and is positioned by the sensor 18. When the front edge enters above the upper folding roller 7 of the folding roller mechanism 2, the book case 19 stops moving, the folding roller mechanism 2 rises, guides the front cover edge of the book case 19, and completes the folding. The book case 19 continues to be conveyed forward by the front conveying flattening roller mechanism 3 into between the upper folding roller 7 and the lower pressing roller 9 of the folding roller mechanism 2 to complete the hemming of the front edge of the book case 19, and continues to be conveyed forward into between the second upper roller 15 and the second lower roller 16 of the rear conveying flattening roller mechanism 4, which functions to flatten the front hemming of the book case 19; the folding and hemming of the tail edge of the book case 19 are continued, the book case 19 is conveyed forward by the rear conveying flattening roller mechanism 4 and is positioned by the sensor 18, and when the rear edge leaves the upper folding roller of the folding roller mechanism 2 7, the book shell 19 stops moving, the folding roller mechanism 2 descends, the book shell 19 is transported backward by the rear conveying flattening roller mechanism 4 and is positioned by the pulse control of the driving motor 14. When the rear edge enters above the upper folding roller 7 of the folding roller mechanism 2, the book shell 19 stops moving, the folding roller mechanism 2 rises, guides the rear cover edge of the book shell 19, and completes the folding. The book shell 19 continues to be transported backward by the rear conveying flattening roller mechanism 4 into the upper folding roller 7 and the lower pressing roller 9 of the folding roller mechanism 2 to complete the hemming of the rear edge of the book shell 19, and continues to be transported backward into the first upper roller 11 and the first lower roller 12 of the front conveying flattening roller mechanism 3 and stops, which acts to flatten the rear hemming of the book shell 19; the front conveying flattening roller mechanism 3 and the rear conveying flattening roller mechanism 4 flatten the book shell 19 again forward and output the book shell 19, thereby completing the hemming and flattening process of the entire book shell 19.
综上所述:该防空边书壳包边装置,通过机架1、折边辊机构2、前输送压平辊机构3、后输送压平辊机构4、动力组件5、驱动电机14、传感器18、书壳19和动力盘20的配合,解决了目前折边包边过程中,容易在成型的书壳封面边缘产生空边的问题和不同厚度纸张折边包边一致性的问题。In summary: the anti-empty edge book cover hemming device, through the cooperation of the frame 1, the folding roller mechanism 2, the front conveying flattening roller mechanism 3, the rear conveying flattening roller mechanism 4, the power assembly 5, the driving motor 14, the sensor 18, the book cover 19 and the power disk 20, solves the problem of easy generation of empty edges on the edges of the formed book cover during the current folding and hemming process and the problem of consistency of folding and hemming of papers of different thicknesses.
Claims (6)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323459072.6U CN221757227U (en) | 2023-12-19 | 2023-12-19 | Anti-aircraft edge book cover edge wrapping device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323459072.6U CN221757227U (en) | 2023-12-19 | 2023-12-19 | Anti-aircraft edge book cover edge wrapping device |
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| Publication Number | Publication Date |
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| CN221757227U true CN221757227U (en) | 2024-09-24 |
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| CN202323459072.6U Active CN221757227U (en) | 2023-12-19 | 2023-12-19 | Anti-aircraft edge book cover edge wrapping device |
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| CN (1) | CN221757227U (en) |
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