CN221757070U - A multi-material composite device - Google Patents
A multi-material composite device Download PDFInfo
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- CN221757070U CN221757070U CN202323353665.4U CN202323353665U CN221757070U CN 221757070 U CN221757070 U CN 221757070U CN 202323353665 U CN202323353665 U CN 202323353665U CN 221757070 U CN221757070 U CN 221757070U
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- 239000002131 composite material Substances 0.000 title claims abstract description 54
- 239000000463 material Substances 0.000 title claims abstract description 14
- 238000010438 heat treatment Methods 0.000 claims abstract description 85
- 239000004744 fabric Substances 0.000 claims abstract description 31
- 230000017525 heat dissipation Effects 0.000 claims description 5
- 230000000694 effects Effects 0.000 abstract description 10
- 238000001125 extrusion Methods 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 239000003292 glue Substances 0.000 description 5
- 230000009286 beneficial effect Effects 0.000 description 4
- 238000005485 electric heating Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000003825 pressing Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 238000007711 solidification Methods 0.000 description 2
- 230000008023 solidification Effects 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 238000010923 batch production Methods 0.000 description 1
- 239000011185 multilayer composite material Substances 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 238000004078 waterproofing Methods 0.000 description 1
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- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Abstract
本实用新型涉及一种多材料复合装置,包括底座,底座上表面通过推杆一连接有升降座,升降座上方架设有加热罩,加热罩底部设有布层,布层呈绷紧状态,加热罩顶部滑动穿有滑框,滑框顶部和加热罩顶部间连接有推杆二,滑框底部转动设有往复丝杆,往复丝杆连接有设于滑框侧壁上的电机,往复丝杆上设有丝杆座,丝杆座滑动套设于滑框底部上,丝杆座底部上转动设有滚辊。通过升降座带动复合板上升,使布层压于复合板上对其进行定位,下降滚辊压于复合板上表面的布层上后,带动滚辊往复滚压于复合板上表面的布层上,可避免滚辊带动复合板移动,布层还能对复合板上表面进行保护,方便于挤压面积和厚度较大的复合板,且挤压效果高、效率好,适用于批量生产。
The utility model relates to a multi-material composite device, including a base, the upper surface of the base is connected to a lifting seat through a push rod, a heating cover is mounted above the lifting seat, a cloth layer is provided at the bottom of the heating cover, the cloth layer is in a taut state, a sliding frame is slidably passed through the top of the heating cover, a push rod 2 is connected between the top of the sliding frame and the top of the heating cover, a reciprocating screw is rotatably provided at the bottom of the sliding frame, the reciprocating screw is connected to a motor arranged on the side wall of the sliding frame, a screw seat is provided on the reciprocating screw, the screw seat is slidably sleeved on the bottom of the sliding frame, and a roller is rotatably provided on the bottom of the screw seat. The composite plate is driven to rise by the lifting seat, so that the cloth layer is pressed on the composite plate to position it, and after the descending roller is pressed on the cloth layer on the upper surface of the composite plate, the roller is driven to reciprocate and roll on the cloth layer on the upper surface of the composite plate, so that the roller can avoid driving the composite plate to move, and the cloth layer can also protect the upper surface of the composite plate, which is convenient for extruding composite plates with large areas and thicknesses, and has high extrusion effect and good efficiency, and is suitable for mass production.
Description
技术领域Technical Field
本实用新型属于复合装置技术领域,特别涉及一种多材料复合装置。The utility model belongs to the technical field of composite devices, and particularly relates to a multi-material composite device.
背景技术Background Art
复合板在制作过程中,需要将多种不同厚度或/和不同材料的薄板通过胶水贴合于一起,以形成多层的复合材料结构板。使复合板具有隔热、隔音、防水、防火或提高结构强度等效果。现有技术在贴合复合板的过程中,需要在相邻薄板间涂上胶水,再将多个薄板整体贴合于一起,但在贴合过程中,薄板间会存在空气或间隙,需要用力按压薄板表面将两薄板间的空气排出,使胶水被挤压并充分贴合于薄板间,以提高薄板间的贴合效果。相对于面积及厚度较小的薄板可通过人力按压实现排气和贴合,但相对于面积及厚度较大的薄板,通过人力按压,其操作费力的同时,按压效率低、效果差,不适用于批量生产使用。In the process of making composite boards, it is necessary to glue together a variety of thin plates of different thicknesses or/and different materials to form a multi-layer composite material structural board. The composite board has the effects of heat insulation, sound insulation, waterproofing, fire prevention or improved structural strength. In the process of bonding composite boards in the prior art, it is necessary to apply glue between adjacent thin plates and then bond multiple thin plates together as a whole. However, during the bonding process, there will be air or gaps between the thin plates. It is necessary to press the surface of the thin plate hard to expel the air between the two thin plates so that the glue is squeezed and fully bonded between the thin plates to improve the bonding effect between the thin plates. Compared with thin plates with smaller area and thickness, manual pressing can achieve exhaust and bonding, but compared with thin plates with larger area and thickness, manual pressing is laborious, with low pressing efficiency and poor effect, and is not suitable for mass production.
实用新型内容Utility Model Content
本实用新型提供一种多材料复合装置,以解决上述背景技术中的技术问题。The utility model provides a multi-material composite device to solve the technical problems in the above-mentioned background technology.
本实用新型所采用的技术方案:The technical solution adopted by this utility model:
一种多材料复合装置,包括底座,所述底座上表面通过推杆一连接有升降座,所述升降座上方架设有加热罩,所述加热罩底部设有布层,所述布层呈绷紧状态,所述加热罩顶部滑动穿有滑框,所述滑框顶部和加热罩顶部间连接有推杆二,所述滑框底部转动设有往复丝杆,所述往复丝杆连接有设于滑框侧壁上的电机,所述往复丝杆上设有丝杆座,所述丝杆座滑动套设于滑框底部上,所述丝杆座底部上转动设有滚辊。A multi-material composite device comprises a base, the upper surface of the base is connected to a lifting seat through a push rod 1, a heating cover is mounted above the lifting seat, a cloth layer is provided at the bottom of the heating cover, the cloth layer is in a taut state, a sliding frame is slidably passed through the top of the heating cover, a push rod 2 is connected between the top of the sliding frame and the top of the heating cover, a reciprocating screw rod is rotatably provided at the bottom of the sliding frame, the reciprocating screw rod is connected to a motor arranged on the side wall of the sliding frame, a screw rod seat is provided on the reciprocating screw rod, the screw rod seat is slidably sleeved on the bottom of the sliding frame, and a roller is rotatably provided on the bottom of the screw rod seat.
进一步的,所述加热罩内的顶部设有温度传感器和加热件,所述加热件下侧设有电子扇,所述加热罩外壁上设有控制器,所述控制器电连接于温度传感器、电子扇和加热件。Furthermore, a temperature sensor and a heating element are provided at the top of the heating cover, an electronic fan is provided at the lower side of the heating element, and a controller is provided on the outer wall of the heating cover, and the controller is electrically connected to the temperature sensor, the electronic fan and the heating element.
进一步的,所述升降座内设有加热腔,所述加热腔底部设有温度传感器和加热件,所述加热件上侧设有电子扇,所述加热罩外壁上设有控制器,所述控制器电连接于温度传感器、电子扇和加热件。Furthermore, a heating chamber is provided in the lifting seat, a temperature sensor and a heating element are provided at the bottom of the heating chamber, an electronic fan is provided on the upper side of the heating element, a controller is provided on the outer wall of the heating cover, and the controller is electrically connected to the temperature sensor, the electronic fan and the heating element.
进一步的,所述加热腔顶部上设有多个散热孔。Furthermore, a plurality of heat dissipation holes are provided on the top of the heating chamber.
进一步的,所述升降座下表面的两侧上均设有滑套,所述底座上表面的两侧上均设有滑杆,所述滑杆滑动设于滑套内。Furthermore, sliding sleeves are provided on both sides of the lower surface of the lifting seat, and sliding rods are provided on both sides of the upper surface of the base, and the sliding rods are slidably arranged in the sliding sleeves.
进一步的,所述丝杆座底部设有轮架,所述滚辊转动设于轮架内。Furthermore, a wheel frame is provided at the bottom of the screw seat, and the roller is rotatably arranged in the wheel frame.
进一步的,所述底座上表面的两侧上均设有支架,所述加热罩底部两侧分别设于两个支架上。Furthermore, brackets are provided on both sides of the upper surface of the base, and both sides of the bottom of the heating cover are respectively provided on the two brackets.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
1、通过推杆一带动升降座上升,升降座带动复合板上升,使布层压于复合板上对其进行定位,可避免滚压时滚辊带动复合板移动,布层还能对复合板上表面进行保护,避免滚辊对复合板上表面造成损伤。1. The lifting seat is driven up by the push rod, and the lifting seat drives the composite board up, so that the cloth layer is pressed on the composite board to position it, which can avoid the roller driving the composite board to move during rolling. The cloth layer can also protect the upper surface of the composite board to avoid damage to the upper surface of the composite board by the roller.
2、利用推杆二带动滚辊下降并压于复合板上表面的布层上后,往复丝杆带动滚辊往复滚压于复合板上表面的布层上,方便于挤压面积和厚度较大的复合板,且挤压效果高、效率好,适用于批量生产。2. After the push rod 2 drives the roller to descend and press on the cloth layer on the upper surface of the composite board, the reciprocating screw drives the roller to reciprocate and roll on the cloth layer on the upper surface of the composite board, which is convenient for extruding composite boards with large area and thickness, and has high extrusion effect and good efficiency, and is suitable for mass production.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型的整体结构示意图;Figure 1 is a schematic diagram of the overall structure of the utility model;
图2为丝杆座、滚辊和轮架的侧向结构示意图;FIG2 is a schematic diagram of the lateral structure of the screw seat, roller and wheel frame;
图中:1、底座;2、加热腔;3、电子扇;4、加热件;5、推杆一;6、温度传感器;7、升降座;8、往复丝杆;9、控制器;10、推杆二;11、加热罩;12、滑框;13、丝杆座;14、电机;15、轮架;16、滚辊;17、布层;18、复合板;19、散热孔;20、滑套;21、滑杆;22、支架。In the figure: 1. base; 2. heating chamber; 3. electronic fan; 4. heating element; 5. push rod 1; 6. temperature sensor; 7. lifting seat; 8. reciprocating screw; 9. controller; 10. push rod 2; 11. heating cover; 12. sliding frame; 13. screw seat; 14. motor; 15. wheel frame; 16. roller; 17. cloth layer; 18. composite board; 19. heat dissipation hole; 20. sliding sleeve; 21. sliding rod; 22. bracket.
具体实施方式DETAILED DESCRIPTION
为了更好理解本实用新型技术内容,下面提供具体实施例,并结合附图对本实用新型做进一步的说明。In order to better understand the technical content of the present invention, specific embodiments are provided below, and the present invention is further described in conjunction with the accompanying drawings.
参见图1至2,本实用新型提供一种多材料复合装置,包括底座1,底座1上表面固定设有推杆一5、推杆一5的伸缩端固定连接有升降座7,通过推杆一5可带动升降座7升降,升降座7上方固定架设有加热罩11,加热罩11为下端开口结构,加热罩11底部设有布层17,布层17边缘均连接于加热罩11的边缘,使布层17呈绷紧状态,布层17可采用重磅无纺布或重磅棉布以提高其耐用性,加热罩11顶部滑动穿有方形的滑框12,加热罩11顶部设有推杆二10,推杆二10的伸缩端固定连接于滑框12内的顶部上,推杆一5和推杆二10可采用电动推杆,通过推杆二10可带动滑框12在加热罩11顶部上滑动,滑框12底部转动设有往复丝杆8,往复丝杆8两端分别转接于滑框12的相对侧壁上,滑框12可带动往复丝杆8、丝杆座13和滚辊16升降,往复丝杆8连接有电机14,电机14固定设于滑框12的外侧壁上,往复丝杆8上设有丝杆座13,使得电机14可带动推复丝杆在滑框12两侧壁上旋转时,丝杆座13滑动套设于滑框12的底部上,可避免往复丝杆8带动丝杆座13旋转,而是往复丝杆8带动丝杆座13水平移动,丝杆座13底部上转动设有滚辊16,丝杆座13可带动滚辊16水平往复移动,且滑框12可带动往复丝杆8、丝杆座13和滚辊16升降;Referring to FIGS. 1 to 2 , the utility model provides a multi-material composite device, including a base 1, a push rod 5 is fixedly provided on the upper surface of the base 1, and the telescopic end of the push rod 5 is fixedly connected to a lifting seat 7, and the lifting seat 7 can be driven to rise and fall by the push rod 5, and a heating cover 11 is fixedly provided above the lifting seat 7, and the heating cover 11 is a structure with an opening at the lower end, and a cloth layer 17 is provided at the bottom of the heating cover 11, and the edges of the cloth layer 17 are all connected to the edges of the heating cover 11, so that the cloth layer 17 is in a taut state, and the cloth layer 17 can be made of heavy non-woven fabric or heavy cotton fabric to improve its durability, and a square sliding frame 12 is slidably passed through the top of the heating cover 11, and a push rod 2 10 is provided on the top of the heating cover 11, and the telescopic end of the push rod 2 10 is fixedly connected to the top of the sliding frame 12, and the push rod 1 5 and the push rod 2 10 can be electric push rods, and the sliding frame 1 can be driven by the push rod 2 10 2 slides on the top of the heating cover 11, and a reciprocating screw rod 8 is rotatably provided at the bottom of the slide frame 12. The two ends of the reciprocating screw rod 8 are respectively transferred to the opposite side walls of the slide frame 12. The slide frame 12 can drive the reciprocating screw rod 8, the screw rod seat 13 and the roller 16 to rise and fall. The reciprocating screw rod 8 is connected to the motor 14, and the motor 14 is fixedly arranged on the outer side wall of the slide frame 12. The reciprocating screw rod 8 is provided with a screw rod seat 13, so that when the motor 14 can drive the reciprocating screw rod to rotate on the two side walls of the slide frame 12, the screw rod seat 13 is slidably sleeved on the bottom of the slide frame 12, which can avoid the reciprocating screw rod 8 driving the screw rod seat 13 to rotate, but the reciprocating screw rod 8 drives the screw rod seat 13 to move horizontally, and a roller 16 is rotatably provided on the bottom of the screw rod seat 13, and the screw rod seat 13 can drive the roller 16 to reciprocate horizontally, and the slide frame 12 can drive the reciprocating screw rod 8, the screw rod seat 13 and the roller 16 to rise and fall;
在挤压复合板18时,将复合板18放置于升降座7上表面,通过推杆一5带动升降座7上升,升降座7带动复合板18上升,使布层17压于复合板18上,且复合板18两侧的布层呈向下倾斜状态,可对复合板18进行良好定位,随后推杆二10带动滚辊16下降并压于复合板18上表面的布层17上后,往复丝杆8带动滚辊16往复滚压于复合板18上表面的布层17上,方便于挤压面积和厚度较大的复合板18,且挤压效果高、效率好,适用于批量生产,另外利用布层17压于复合板17上表面,可避免滚辊16滚压于复合板18上表面时,滚辊16带动复合板18移动,布层17还能对复合板18上表面进行保护,避免滚辊16对复合板18上表面造成损伤。When extruding the composite board 18, the composite board 18 is placed on the upper surface of the lifting seat 7, and the lifting seat 7 is driven to rise by the push rod 1 5, and the lifting seat 7 drives the composite board 18 to rise, so that the cloth layer 17 is pressed on the composite board 18, and the cloth layers on both sides of the composite board 18 are in a downward tilted state, which can well position the composite board 18, and then the push rod 2 10 drives the roller 16 to descend and press on the cloth layer 17 on the upper surface of the composite board 18, and the reciprocating screw rod 8 drives the roller 16 to reciprocate and roll on the cloth layer 17 on the upper surface of the composite board 18, which is convenient for extruding a composite board 18 with a large area and thickness, and has a high extrusion effect and good efficiency, and is suitable for batch production. In addition, the cloth layer 17 is pressed on the upper surface of the composite board 17, which can avoid the roller 16 driving the composite board 18 to move when the roller 16 rolls on the upper surface of the composite board 18, and the cloth layer 17 can also protect the upper surface of the composite board 18, and avoid the roller 16 from causing damage to the upper surface of the composite board 18.
具体的,加热罩11内的顶部设有温度传感器6和加热件4,加热件4可采用电热管或电热盘,可对加热罩11内进行加热,温度传感器6用于监测加热罩11内的温度,加热件4下侧设有电子扇3,当电子扇3向下侧吹风时,可将加热件4产生的热量快速均匀扩散于加热罩11内,有利于提高加热效果,加热罩11外壁上设有控制器9,控制器9电连接于温度传感器6、电子扇3和加热件4,控制器6采用现有技术中的STM32系统单片机,利用温度传感器6监测加热罩11内的温度并传递温度电信号于控制器9,当控制器9判断当前加热罩11内的温度值大于温度阈值时,控制器9控制加热件4和电子扇3停止工作以实现恒温加热,目的在于避免温度过高而对布层17和复合板18造成损坏,且利用加热罩11内的热量传递于布层17,布层17对复合板18上表面进行均匀加热,可促使复合板18胶水的加快凝固。Specifically, a temperature sensor 6 and a heating element 4 are provided at the top of the heating cover 11. The heating element 4 can be an electric heating tube or an electric heating plate, which can heat the inside of the heating cover 11. The temperature sensor 6 is used to monitor the temperature inside the heating cover 11. An electronic fan 3 is provided at the lower side of the heating element 4. When the electronic fan 3 blows air downward, the heat generated by the heating element 4 can be quickly and evenly diffused in the heating cover 11, which is beneficial to improving the heating effect. A controller 9 is provided on the outer wall of the heating cover 11. The controller 9 is electrically connected to the temperature sensor 6, the electronic fan 3 and the heating element 4. The controller 6 adopts the existing technology. The STM32 system microcontroller in the operation uses a temperature sensor 6 to monitor the temperature in the heating cover 11 and transmits a temperature electrical signal to a controller 9. When the controller 9 determines that the current temperature value in the heating cover 11 is greater than the temperature threshold, the controller 9 controls the heating element 4 and the electronic fan 3 to stop working to achieve constant temperature heating, in order to avoid damage to the cloth layer 17 and the composite board 18 caused by excessive temperature, and utilizes the heat in the heating cover 11 to transfer to the cloth layer 17, and the cloth layer 17 evenly heats the upper surface of the composite board 18, which can accelerate the solidification of the glue of the composite board 18.
具体的,升降座7内设有加热腔2,加热腔2底部设有温度传感器6和加热件4,加热件4可采用电热管或电热盘,可对加热腔2内进行加热,温度传感器6用于监测加热腔2内的温度,加热件4上侧设有电子扇3,当电子扇3向下侧吹风时,可将加热件4产生的热量快速均匀扩散于加热腔2内,有利于提高加热效果,加热罩11外壁上设有控制器9,控制器9电连接于温度传感器6、电子扇3和加热件4,利用温度传感器6监测加热腔2内的温度并传递温度电信号于控制器9,当控制器9判断当前加热腔2内的温度值大于温度阈值时,控制器9控制加热件4和电子扇3停止工作以实现恒温加热,目的在于避免温度过高而对复合板18造成损坏,且利用加热腔2内的热量传递于复合板18下表面进行均匀加热,可促使复合板18胶水的加快凝固。Specifically, a heating chamber 2 is provided in the lifting seat 7, and a temperature sensor 6 and a heating element 4 are provided at the bottom of the heating chamber 2. The heating element 4 can be an electric heating tube or an electric heating plate, which can heat the heating chamber 2. The temperature sensor 6 is used to monitor the temperature in the heating chamber 2. An electronic fan 3 is provided on the upper side of the heating element 4. When the electronic fan 3 blows air downward, the heat generated by the heating element 4 can be quickly and evenly diffused in the heating chamber 2, which is beneficial to improving the heating effect. A controller 9 is provided on the outer wall of the heating cover 11. The controller 9 is electrically connected to the temperature sensor 6, the electronic fan 3 and the heating element 4. The temperature sensor 6 is used to monitor the temperature in the heating chamber 2 and transmit the temperature electrical signal to the controller 9. When the controller 9 determines that the current temperature value in the heating chamber 2 is greater than the temperature threshold, the controller 9 controls the heating element 4 and the electronic fan 3 to stop working to achieve constant temperature heating, in order to avoid damage to the composite plate 18 due to excessive temperature, and the heat in the heating chamber 2 is transferred to the lower surface of the composite plate 18 for uniform heating, which can accelerate the solidification of the glue of the composite plate 18.
具体的,加热腔2顶部上设有多个散热孔19,热气可通过散热孔19扩散于复合板18下表面,有利于提高加热效果。Specifically, a plurality of heat dissipation holes 19 are provided on the top of the heating chamber 2, and hot air can diffuse to the lower surface of the composite plate 18 through the heat dissipation holes 19, which is beneficial to improving the heating effect.
具体的,升降座7下表面的两侧上均固定设有滑套20,底座1上表面的两侧上均固定设有滑杆21,滑杆21滑动设于滑套20内,可避免升降过程中升降座7相对底座1转动,可为推杆一5提供辅助支撑。Specifically, sliding sleeves 20 are fixed on both sides of the lower surface of the lifting seat 7, and sliding rods 21 are fixed on both sides of the upper surface of the base 1. The sliding rods 21 are slidably arranged in the sliding sleeves 20, which can prevent the lifting seat 7 from rotating relative to the base 1 during the lifting process and provide auxiliary support for the push rod 5.
具体的,丝杆座13底部固定设有轮架15,滚辊16转动设于轮架15内,使得在滚压时,滚轮可在轮架15内滚动,能良好实现挤压效果的同时,还能降低滚辊16与布层17间的摩擦力,进而避免滚辊16拉扯布层17。Specifically, a wheel frame 15 is fixedly provided at the bottom of the screw seat 13, and a roller 16 is rotatably provided in the wheel frame 15, so that during rolling, the roller can roll in the wheel frame 15, which can achieve a good extrusion effect while reducing the friction between the roller 16 and the cloth layer 17, thereby preventing the roller 16 from pulling the cloth layer 17.
具体的,底座1上表面的两侧上均固定设有支架22,加热罩11底部两侧分别固定设于两个支架22上。Specifically, brackets 22 are fixedly provided on both sides of the upper surface of the base 1 , and both sides of the bottom of the heating cover 11 are fixedly provided on the two brackets 22 , respectively.
以上所述仅是本实用新型的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型技术原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本实用新型的保护范围。The above is only a preferred embodiment of the present invention. It should be pointed out that ordinary technicians in this technical field can make several improvements and modifications without departing from the technical principles of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.
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