CN221755548U - Automobile part blanking and trimming die - Google Patents
Automobile part blanking and trimming die Download PDFInfo
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- CN221755548U CN221755548U CN202323392623.1U CN202323392623U CN221755548U CN 221755548 U CN221755548 U CN 221755548U CN 202323392623 U CN202323392623 U CN 202323392623U CN 221755548 U CN221755548 U CN 221755548U
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- 238000009966 trimming Methods 0.000 title claims abstract description 23
- 238000005498 polishing Methods 0.000 claims abstract 5
- 238000004804 winding Methods 0.000 claims description 3
- 241000252254 Catostomidae Species 0.000 abstract 1
- 238000000034 method Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 238000004080 punching Methods 0.000 description 4
- 230000006835 compression Effects 0.000 description 3
- 238000007906 compression Methods 0.000 description 3
- 238000005056 compaction Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
Description
技术领域Technical Field
本实用新型涉及汽车零部件加工设备技术领域,具体为一种汽车零部件冲裁修边模具。The utility model relates to the technical field of automobile parts processing equipment, in particular to a punching and trimming die for automobile parts.
背景技术Background Art
汽车配件加工是构成汽车配件加工整体的各单元及服务于汽车配件加工的产品,汽车零部件作为汽车工业的基础,是支撑汽车工业持续健康发展的必要因素,在汽车零部件生产过程中需要对汽车零部件进行冲裁修边。Auto parts processing refers to the various units that constitute the overall auto parts processing and the products that serve the auto parts processing. As the foundation of the automobile industry, auto parts are a necessary factor to support the sustainable and healthy development of the automobile industry. In the production process of auto parts, auto parts need to be punched and trimmed.
现有的汽车零部件裁边修边模具一般都需要工人手动将裁切后汽车零部件放入下模座的定位槽中,然后再对其进行固定,配合打磨设备对工件进行修边,一是人员手动将工件放置设备内部,容易出现危险,二是在每次修边后,人员需要将该工件取出,再更换新的改进进行固定,导致了设备出现较长的停机等待时间,从而降低了工作效率,故在此技术上提出一种汽车零部件冲裁修边模具。Existing automobile parts trimming and edge trimming dies generally require workers to manually place the cut automobile parts into the positioning groove of the lower die seat, and then fix them, and cooperate with grinding equipment to trim the workpiece. First, workers manually place the workpiece inside the equipment, which is prone to danger. Second, after each trimming, workers need to take out the workpiece and replace it with a new one for fixation, resulting in a long downtime waiting time for the equipment, thereby reducing work efficiency. Therefore, an automobile parts blanking and trimming die is proposed in this technology.
实用新型内容Utility Model Content
本实用新型的目的在于提供一种汽车零部件冲裁修边模具,以解决上述背景技术中提出的问题。The utility model aims to provide a die for punching and trimming automobile parts to solve the problems raised in the above background technology.
为实现上述目的,本实用新型提供如下技术方案:一种汽车零部件冲裁修边模具,包括底座以及焊接固定于底座后侧的机架,所述底座内底部固定有两组滑动条,所述滑动条后侧的底座内插接有收集槽,两组滑动条左右两部均滑动连接有底板,所述底板上端中固定有外壳,所述外壳内部固定有旋转电机,所述旋转电机上侧输出轴穿过外壳且固定有套筒,所述套筒内部通过弹簧连接有伸缩柱,所述伸缩柱上部延伸至套筒上侧且固定有固定板,所述固定板上固定有四组吸盘,所述机架后侧固定有电动推杆,所述电动推杆前侧伸缩端穿过机架且固定有支架,所述支架内部固定有打磨电机,所述打磨电机前侧输出轴穿过支架且固定有打磨盘。To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a die for blanking and trimming of automobile parts, comprising a base and a frame welded and fixed to the rear side of the base, wherein two groups of sliding bars are fixed at the bottom of the base, a collecting tank is inserted in the base on the rear side of the sliding bars, and the left and right parts of the two groups of sliding bars are slidably connected to the bottom plate, a shell is fixed in the upper end of the bottom plate, a rotating motor is fixed inside the shell, an upper output shaft of the rotating motor passes through the shell and is fixed with a sleeve, a telescopic column is connected inside the sleeve through a spring, the upper part of the telescopic column extends to the upper side of the sleeve and is fixed with a fixing plate, four groups of suction cups are fixed on the fixing plate, an electric push rod is fixed to the rear side of the frame, the front telescopic end of the electric push rod passes through the frame and is fixed with a bracket, a grinding motor is fixed inside the bracket, and the front output shaft of the grinding motor passes through the bracket and is fixed with a grinding disc.
作为本技术方案的进一步优选的,所述底板上开设有两组与滑动条相匹配的滑动槽,所述底板通过滑动槽滑动连接于滑动条上,所述滑动槽内中部的底板上通过螺纹连接有螺纹杆,所述底座左右两侧均固定有输送电机,所述输送电机的输出轴与螺纹杆的另一端固定连接。As a further preferred embodiment of the present technical solution, two groups of sliding grooves matching the sliding bar are provided on the bottom plate, the bottom plate is slidably connected to the sliding bar through the sliding grooves, a threaded rod is threadedly connected to the bottom plate in the middle of the sliding groove, conveying motors are fixed on both sides of the base, and the output shaft of the conveying motor is fixedly connected to the other end of the threaded rod.
作为本技术方案的进一步优选的,所述机架上端中部固定有定位气缸,所述定位气缸下侧伸缩端穿过机架且通过轴承转动有定位板。As a further preferred embodiment of the technical solution, a positioning cylinder is fixed to the middle of the upper end of the frame, and a positioning plate is rotated on the lower telescopic end of the positioning cylinder through the frame and through a bearing.
作为本技术方案的进一步优选的,所述收集槽内部固定有倾斜的滤网,所述滤网下侧的收集槽内部固定有抽风机,所述收集槽右侧固定有限位板,所述限位板位于底座外侧。As a further preferred embodiment of the present technical solution, an inclined filter is fixed inside the collecting tank, an exhaust fan is fixed inside the collecting tank below the filter, a limit plate is fixed on the right side of the collecting tank, and the limit plate is located outside the base.
作为本技术方案的进一步优选的,所述抽风机的进气端固定有进气管,所述进气管另一端固定于收卷槽内,所述进气管上端设置有若干组进气孔,所述限位板侧面固定有中空拉环,所述中空拉环另一端穿过限位板与抽风机出气端相连通。As a further preferred embodiment of the present technical solution, an air inlet pipe is fixed to the air inlet end of the exhaust fan, the other end of the air inlet pipe is fixed in the winding groove, a plurality of groups of air inlet holes are arranged at the upper end of the air inlet pipe, a hollow pull ring is fixed to the side of the limiting plate, the other end of the hollow pull ring passes through the limiting plate and is connected with the air outlet end of the exhaust fan.
作为本技术方案的进一步优选的,所述底座前侧通过螺钉固定有控制器,所述控制器通过导线与用电设备电性连接。As a further preferred embodiment of the present technical solution, a controller is fixed to the front side of the base by screws, and the controller is electrically connected to the electrical equipment by a wire.
本实用新型提供了一种汽车零部件冲裁修边模具,具备以下有益效果:The utility model provides a die for punching and trimming automobile parts, which has the following beneficial effects:
(1)本实用新型通过底座内部两组滑动条,能够对底板进行导向和限位,配合输送电机以及螺纹杆的作用,可以带动两组底板进行左右移动,从而可以方便将其分别移动至定位板下侧,可以使得其中一组在修边后,将其一走,使得另一组直接接替修边,从而可以减少了停机等待的时间。(1) The utility model can guide and limit the bottom plate through two sets of sliding bars inside the base. With the help of the conveying motor and the threaded rod, the two sets of bottom plates can be driven to move left and right, so that they can be conveniently moved to the lower side of the positioning plate respectively. After trimming, one set can be moved away and the other set can directly take over the trimming, thereby reducing the downtime and waiting time.
(2)本实用新型通过外壳内部的旋转电机,能够带动固定板进行移动,从而可以调整工件打磨的位置,通过固定板上的吸盘,可以对工件进行初步定位,在移动至定位板下侧时,可以利用定位气缸以及定位板,进行再次压紧定位,同时由于套筒与伸缩柱之间通过弹簧连接,在压紧过程中可以利用对弹簧的压缩量,在保证对工件压紧的前提下,来调整工件位于固定板上的高度,方便进行微调,然后配合电动推杆带动打磨盘进行移动,打磨电机对其进行驱动,实现打磨,在对工件放置的过程中,固定板位于机架左右两侧,可以直接将工件放置在固定板上,避免了需要人员将手部伸入至设备内部,容易出现危险的情况。(2) The utility model can drive the fixed plate to move through the rotating motor inside the shell, so as to adjust the grinding position of the workpiece. The workpiece can be initially positioned by the suction cup on the fixed plate. When it moves to the lower side of the positioning plate, it can be pressed and positioned again by the positioning cylinder and the positioning plate. At the same time, since the sleeve and the telescopic column are connected by a spring, the compression amount of the spring can be used during the pressing process to adjust the height of the workpiece on the fixed plate while ensuring that the workpiece is pressed tightly, which is convenient for fine-tuning. Then, the electric push rod is used to drive the grinding disc to move, and the grinding motor drives it to achieve grinding. During the process of placing the workpiece, the fixed plate is located on the left and right sides of the frame, and the workpiece can be directly placed on the fixed plate, avoiding the need for personnel to put their hands into the equipment, which is prone to danger.
(3)本实用新型通过在底座内部活动的收集槽,可以对修改产生的碎屑进行一定程度的收集,同时利用内部的抽风机,可以提高对碎屑的收集效果,减少了掉落在底座内部碎屑量,降低了人员对底座内部的清理频率,人员可以定期将收集槽抽出,将其清理即可。(3) The utility model can collect the debris generated by the modification to a certain extent through the collection groove movable inside the base. At the same time, the internal exhaust fan can be used to improve the collection effect of the debris, reduce the amount of debris falling inside the base, and reduce the frequency of cleaning the inside of the base by personnel. Personnel can regularly draw out the collection groove and clean it.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型的立体结构示意图;FIG1 is a schematic diagram of the three-dimensional structure of the utility model;
图2为本实用新型的后视结构示意图;FIG2 is a rear view schematic diagram of the utility model;
图3为本实用新型中底板、套筒以及固定板的内部结构示意图;FIG3 is a schematic diagram of the internal structure of the bottom plate, sleeve and fixing plate of the utility model;
图4为本实用新型中收集槽的内部结构示意图;FIG4 is a schematic diagram of the internal structure of the collecting tank in the utility model;
图中:1、底座;2、机架;3、底板;4、外壳;5、定位气缸;6、打磨盘;7、打磨电机;8、支架;9、电动推杆;10、收集槽;11、固定板;12、套筒;13、吸盘;14、滑动条;15、伸缩柱;16、定位板;17、弹簧;18、旋转电机;19、螺纹杆;20、滤网;21、抽风机。In the figure: 1. base; 2. frame; 3. bottom plate; 4. outer shell; 5. positioning cylinder; 6. grinding disc; 7. grinding motor; 8. bracket; 9. electric push rod; 10. collecting trough; 11. fixing plate; 12. sleeve; 13. suction cup; 14. sliding bar; 15. telescopic column; 16. positioning plate; 17. spring; 18. rotating motor; 19. threaded rod; 20. filter; 21. exhaust fan.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述。The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.
本实用新型提供技术方案:如图1-图4所示,本实施例中,一种汽车零部件冲裁修边模具,包括底座1以及焊接固定于底座1后侧的机架2,底座1内底部固定有两组滑动条14,滑动条14后侧的底座1内插接有收集槽10,两组滑动条14左右两部均滑动连接有底板3,底板3上端中固定有外壳4,外壳4内部固定有旋转电机18,旋转电机18上侧输出轴穿过外壳4且固定有套筒12,套筒12内部通过弹簧17连接有伸缩柱15,伸缩柱15上部延伸至套筒12上侧且固定有固定板11,固定板11上固定有四组吸盘13,机架2后侧固定有电动推杆9,电动推杆9前侧伸缩端穿过机架2且固定有支架8,支架8内部固定有打磨电机7,打磨电机7前侧输出轴穿过支架8且固定有打磨盘6。The utility model provides a technical solution: as shown in Figures 1 to 4, in this embodiment, a punching and trimming die for automobile parts comprises a base 1 and a frame 2 welded and fixed to the rear side of the base 1, two groups of sliding bars 14 are fixed at the bottom of the base 1, a collecting tank 10 is inserted in the base 1 at the rear side of the sliding bar 14, the left and right parts of the two groups of sliding bars 14 are slidably connected to a bottom plate 3, a shell 4 is fixed in the upper end of the bottom plate 3, a rotating motor 18 is fixed inside the shell 4, an upper output shaft of the rotating motor 18 passes through the shell 4 and is fixed with a sleeve 12, a telescopic column 15 is connected to the sleeve 12 through a spring 17, the upper part of the telescopic column 15 extends to the upper side of the sleeve 12 and is fixed with a fixed plate 11, four groups of suction cups 13 are fixed on the fixed plate 11, an electric push rod 9 is fixed to the rear side of the frame 2, the front telescopic end of the electric push rod 9 passes through the frame 2 and is fixed with a bracket 8, a grinding motor 7 is fixed inside the bracket 8, and the front output shaft of the grinding motor 7 passes through the bracket 8 and is fixed with a grinding disc 6.
如图1和图3所示,底板3上开设有两组与滑动条14相匹配的滑动槽,底板3通过滑动槽滑动连接于滑动条14上,通过滑动槽,能够对底板3进行导向,保证底板3在移动时的稳定性,滑动槽内中部的底板3上通过螺纹连接有螺纹杆19,底座1左右两侧均固定有输送电机,输送电机的输出轴与螺纹杆19的另一端固定连接,通过输送电机以及螺纹杆19配合与螺纹杆19螺纹连接的底板3,可以根据需要对底板3的位置进行输送调节。As shown in Figures 1 and 3, two groups of sliding grooves matching the sliding bar 14 are provided on the bottom plate 3. The bottom plate 3 is slidably connected to the sliding bar 14 through the sliding grooves. The bottom plate 3 can be guided through the sliding grooves to ensure the stability of the bottom plate 3 when moving. A threaded rod 19 is threadedly connected to the bottom plate 3 in the middle of the sliding groove. A conveying motor is fixed on both sides of the base 1. The output shaft of the conveying motor is fixedly connected to the other end of the threaded rod 19. The conveying motor and the threaded rod 19 cooperate with the bottom plate 3 threadedly connected to the threaded rod 19, and the position of the bottom plate 3 can be conveyed and adjusted as needed.
如图1和图2所示,机架2上端中部固定有定位气缸5,定位气缸5下侧伸缩端穿过机架2且通过轴承转动有定位板16,底座1前侧通过螺钉固定有控制器,控制器通过导线与用电设备电性连接,通过定位气缸5以及定位杆,可以在下侧的固定板11移动至指定位置后,对工件再次压紧,同时可以利用对弹簧17的压缩量,来微调工件的高度,通过控制器,可以对设备进行调控。As shown in Figures 1 and 2, a positioning cylinder 5 is fixed to the middle of the upper end of the frame 2, the telescopic end of the lower side of the positioning cylinder 5 passes through the frame 2 and a positioning plate 16 is rotated through a bearing, a controller is fixed to the front side of the base 1 by screws, and the controller is electrically connected to the electrical equipment through a wire. Through the positioning cylinder 5 and the positioning rod, the workpiece can be pressed again after the lower fixed plate 11 is moved to the specified position, and the height of the workpiece can be fine-tuned by using the compression amount of the spring 17. The equipment can be regulated by the controller.
如图1、图2以及图4所示,收集槽10内部固定有倾斜的滤网20,通过滤网20,可以对碎屑进行过,避免碎屑进入至抽风机21内,造成损坏的情况,滤网20下侧的收集槽10内部固定有抽风机21,通过抽风机21,可以使得收集槽10内部形成负压,从而可以对上侧空气吸入至收集槽10内,提高了碎屑的收集效果,收集槽10右侧固定有限位板,限位板位于底座1外侧,抽风机21的进气端固定有进气管,进气管另一端固定于收卷槽内,进气管上端设置有若干组进气孔,提高了空气进入收集槽10的均匀性,限位板侧面固定有中空拉环,中空拉环另一端穿过限位板与抽风机21出气端相连通,方便人员握持中空拉环将收集槽10取出,同时方便了空气流通。As shown in Figures 1, 2 and 4, an inclined filter screen 20 is fixed inside the collection tank 10, through which debris can be filtered out to prevent the debris from entering the exhaust fan 21 and causing damage. An exhaust fan 21 is fixed inside the collection tank 10 on the lower side of the filter screen 20, through which a negative pressure can be formed inside the collection tank 10, so that the upper air can be sucked into the collection tank 10, thereby improving the collection effect of debris. A limiting plate is fixed on the right side of the collection tank 10, and the limiting plate is located on the outside of the base 1. An air inlet pipe is fixed at the air inlet end of the exhaust fan 21, and the other end of the air inlet pipe is fixed in the winding slot. Several groups of air inlet holes are arranged on the upper end of the air inlet pipe, which improves the uniformity of air entering the collection tank 10. A hollow pull ring is fixed on the side of the limiting plate, and the other end of the hollow pull ring passes through the limiting plate and is connected to the air outlet end of the exhaust fan 21, so that it is convenient for personnel to hold the hollow pull ring to take out the collection tank 10, and at the same time facilitates air circulation.
本实用新型提供一种汽车零部件冲裁修边模具,具体工作原理如下:正常使用时,将设备接电,此时两组底板3分别位于机架2左右两侧,然后人员将待修边的工件置于两组固定板11上,并对其进行按压,使其通过吸盘13初步吸附定位,然后通过控制器,运行其中一组输送电机,该组输送电机带动螺纹杆19进行转动,进而推动底板3沿着滑动条14进行移动,带动位于其上侧的工件进行移动,直至置于定位板16下侧,再运行定位气缸5,定位气缸5带动定位板16向下移动,定位板16与工件上部相接触,逐渐对工件压紧,同时在压紧的过程中对弹簧17进行压缩,压紧后,电动推杆9带动支架8进行移动,使得打磨盘6与待打磨位置接触,运行打磨电机7进行打磨修边,该处打磨后,可以运行旋转电机18对该工件进行旋转,调整打磨位置,同时在打磨过程中,抽风机21持续作业,将飘下的碎屑进行收集,当该组修边结束后,定位气缸5复位,运行该组输送电机,使得该底板3复位,复位后,即可运行另一组输送电机,将另一组工件输送至定位板16下侧,然后在进行压紧,即可打磨修边,在此过程中,人员可以将修边结束后的工件取下,更换新的待修边工件,从而可以减少停机等待的时间,提高了工作效率。The utility model provides a die for blanking and trimming of automobile parts, and the specific working principle is as follows: during normal use, the equipment is powered on, at which time the two groups of bottom plates 3 are respectively located on the left and right sides of the frame 2, and then the personnel place the workpiece to be trimmed on the two groups of fixed plates 11, and press them so that they are initially adsorbed and positioned by the suction cups 13, and then one of the groups of conveying motors is operated through the controller, and the group of conveying motors drives the threaded rods 19 to rotate, thereby pushing the bottom plate 3 to move along the sliding bar 14, driving the workpiece located on the upper side thereof to move until it is placed on the lower side of the positioning plate 16, and then the positioning cylinder 5 is operated, and the positioning cylinder 5 drives the positioning plate 16 to move downward, and the positioning plate 16 contacts the upper part of the workpiece, gradually presses the workpiece, and at the same time, the spring 17 is pressed during the pressing process. After compression and compaction, the electric push rod 9 drives the bracket 8 to move, so that the grinding disc 6 contacts the position to be polished, and the grinding motor 7 is operated for grinding and trimming. After grinding, the rotating motor 18 can be operated to rotate the workpiece to adjust the grinding position. At the same time, during the grinding process, the exhaust fan 21 continues to work to collect the floating debris. When this group of trimming is completed, the positioning cylinder 5 is reset, and the group of conveying motors is operated to reset the base plate 3. After resetting, another group of conveying motors can be operated to convey another group of workpieces to the lower side of the positioning plate 16, and then compaction can be performed for grinding and trimming. During this process, personnel can remove the workpiece after trimming and replace it with a new workpiece to be trimmed, thereby reducing the downtime and waiting time and improving work efficiency.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202323392623.1U CN221755548U (en) | 2023-12-13 | 2023-12-13 | Automobile part blanking and trimming die |
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