CN221755515U - Surface finish machining treatment device for hot galvanizing workpiece - Google Patents
Surface finish machining treatment device for hot galvanizing workpiece Download PDFInfo
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- CN221755515U CN221755515U CN202322879721.1U CN202322879721U CN221755515U CN 221755515 U CN221755515 U CN 221755515U CN 202322879721 U CN202322879721 U CN 202322879721U CN 221755515 U CN221755515 U CN 221755515U
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- 238000003754 machining Methods 0.000 title claims abstract 4
- 238000005246 galvanizing Methods 0.000 title description 4
- 239000000428 dust Substances 0.000 claims abstract description 16
- 238000005498 polishing Methods 0.000 claims abstract 8
- 230000001360 synchronised effect Effects 0.000 claims description 16
- 125000003003 spiro group Chemical group 0.000 claims 1
- 238000009434 installation Methods 0.000 abstract description 4
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonia chloride Chemical compound [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 description 4
- 239000003638 chemical reducing agent Substances 0.000 description 4
- JIAARYAFYJHUJI-UHFFFAOYSA-L zinc dichloride Chemical compound [Cl-].[Cl-].[Zn+2] JIAARYAFYJHUJI-UHFFFAOYSA-L 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- 235000019270 ammonium chloride Nutrition 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000011159 matrix material Substances 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 230000000717 retained effect Effects 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 235000005074 zinc chloride Nutrition 0.000 description 2
- 239000011592 zinc chloride Substances 0.000 description 2
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000002457 bidirectional effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 235000021110 pickles Nutrition 0.000 description 1
- 238000005554 pickling Methods 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Grinding-Machine Dressing And Accessory Apparatuses (AREA)
Abstract
Description
技术领域Technical Field
本申请涉及镀锌工件表加工技术领域,尤其是涉及一种用于热镀锌工件的表面精加工处理装置。The present application relates to the technical field of surface processing of galvanized workpieces, and in particular to a surface finishing processing device for hot-dip galvanized workpieces.
背景技术Background Art
热镀锌是使熔融金属与铁基体反应而产生合金层,从而使基体和镀层二者相结合。热镀锌是先将钢铁制件进行酸洗,为了去除钢铁制件表面的氧化铁,酸洗后,通过氯化铵或氯化锌水溶液或氯化铵和氯化锌混合水溶液槽中进行清洗,然后送入热浸镀槽中。热镀锌具有镀层均匀,附着力强,使用寿命长等优点。Hot-dip galvanizing is to make the molten metal react with the iron matrix to produce an alloy layer, so that the matrix and the coating are combined. Hot-dip galvanizing is to first pickle the steel parts to remove the iron oxide on the surface of the steel parts. After pickling, they are cleaned in an ammonium chloride or zinc chloride aqueous solution or a mixed ammonium chloride and zinc chloride aqueous solution tank, and then sent to the hot-dip plating tank. Hot-dip galvanizing has the advantages of uniform coating, strong adhesion, and long service life.
经检索,中国专利公告号为CN215616900U的专利,公开了一种便于调节的镀锌风管加工用表面打磨装置,包括防护垫,支撑台,电动滑台,平移台,打磨电机,减速器,打磨盘,活动吸取盒结构,侧支板,减速电机,连接盒,双向螺杆,T型旋转杆,L型固定座,活动调节座结构,控制器和驱动开关,所述的支撑台下端的四角处均胶接有防护垫,且支撑台内部上侧横向中间部位螺栓连接有电动滑台;所述的平移台螺栓安装在电动滑台上端的右侧;所述的打磨电机螺栓安装在减速器的右端下部,且减速器螺栓安装在平移台上端的左侧;所述的打磨盘轴接在减速器的左端。After searching, the Chinese patent announcement number CN215616900U discloses a surface grinding device for galvanized air duct processing that is easy to adjust, including a protective pad, a support table, an electric slide, a translation table, a grinding motor, a reducer, a grinding disc, a movable suction box structure, a side support plate, a reduction motor, a connecting box, a bidirectional screw, a T-shaped rotating rod, an L-shaped fixed seat, a movable adjustment seat structure, a controller and a drive switch. The four corners of the lower end of the support table are glued with protective pads, and the electric slide is bolted to the middle part of the upper lateral side of the support table; the translation table bolts are installed on the right side of the upper end of the electric slide; the grinding motor bolts are installed on the lower right end of the reducer, and the reducer bolts are installed on the left side of the upper end of the translation table; the grinding disc shaft is connected to the left end of the reducer.
上述专利中的一种便于调节的镀锌风管加工用表面打磨装置存在以下不足:上述专利中打磨电机和打磨盘之间的配合可以对镀锌工件进行打磨,但是打磨盘的高度无法进行调节,从而导致打磨装置只能对一类规格的镀锌件进行打磨。The above-mentioned patent discloses an easily adjustable surface grinding device for galvanized air duct processing, but has the following shortcomings: the cooperation between the grinding motor and the grinding disc in the above-mentioned patent can grind the galvanized workpiece, but the height of the grinding disc cannot be adjusted, so that the grinding device can only grind galvanized parts of one type of specifications.
实用新型内容Utility Model Content
为了改善打磨盘高度无法调节的问题,本申请提供一种用于热镀锌工件的表面精加工处理装置。In order to improve the problem that the grinding disc height cannot be adjusted, the present application provides a surface finishing processing device for hot-dip galvanized workpieces.
本申请提供一种用于热镀锌工件的表面精加工处理装置,包括支撑台,所述支撑台顶部外壁开设有凹槽,且凹槽的内壁固定连接有电动滑轨,电动滑轨上滑动连接有滑动座,且滑动座顶部外壁固定连接有机箱,机箱顶部外壁设置有安装座,且安装座的顶部外壁固定连接有固定座,固定座的一侧外壁转动连接有打磨盘,机箱顶部外壁开设有开口,且开口的内壁滑动连接有顶升座,顶升座固定连接在安装座上,机箱顶部内壁转动连接有两个螺杆,顶升座螺接在两个螺杆的外壁上,机箱底部内壁开设有安装槽,且安装槽的内壁固定连接有减速马达,减速马达的输出轴固定连接在其中一个螺杆上。The present application provides a surface finishing processing device for hot-dip galvanized workpieces, comprising a support table, a groove is provided on the top outer wall of the support table, and an electric slide rail is fixedly connected to the inner wall of the groove, a sliding seat is slidably connected to the electric slide rail, and the top outer wall of the sliding seat is fixedly connected to a chassis, a mounting seat is provided on the top outer wall of the chassis, and the top outer wall of the mounting seat is fixedly connected to a fixed seat, a grinding disc is rotatably connected to the outer wall of one side of the fixed seat, an opening is provided on the top outer wall of the chassis, and a lifting seat is slidably connected to the inner wall of the opening, the lifting seat is fixedly connected to the mounting seat, two screw rods are rotatably connected to the inner wall of the top of the chassis, and the lifting seat is screwed on the outer walls of the two screw rods, a mounting groove is provided on the bottom inner wall of the chassis, and a reduction motor is fixedly connected to the inner wall of the mounting groove, and the output shaft of the reduction motor is fixedly connected to one of the screw rods.
采用上述结构,通过机箱中的减速马达带动螺杆转动,从而方便驱动顶升座升降,从而方便调节打磨盘的高度,电动滑轨的设置方便驱动滑动座往复移动,进而方便对镀锌管表面进行打磨。By adopting the above structure, the screw is driven to rotate by the reduction motor in the chassis, so as to facilitate the lifting and lowering of the lifting seat, thereby facilitating the adjustment of the height of the grinding disc. The setting of the electric slide rail facilitates the reciprocating movement of the sliding seat, thereby facilitating the grinding of the galvanized pipe surface.
所述安装座顶部外壁固定连接有打磨电机,且打磨电机的输出轴固定连接在打磨盘上。A grinding motor is fixedly connected to the outer wall of the top of the mounting seat, and the output shaft of the grinding motor is fixedly connected to the grinding disc.
采用上述结构,打磨电机的设置方便直接驱动打磨盘转动,进而对镀锌管进行打磨。With the above structure, the grinding motor is conveniently arranged to directly drive the grinding disc to rotate, thereby grinding the galvanized pipe.
两个所述螺杆的一端均固定连接有同步带轮,且两个同步带轮之间连接有同一个同步带。One end of the two screw rods is fixedly connected with a synchronous pulley, and the same synchronous belt is connected between the two synchronous pulleys.
采用上述结构,通过同步带轮和同步带之间的配合,从而方便直接驱动两个螺杆同步转动。With the above structure, the two screws can be directly driven to rotate synchronously through the cooperation between the synchronous pulley and the synchronous belt.
所述滑动座的一侧外壁固定连接有连接板,且连接板顶部外壁固定连接有吸尘盒。A connecting plate is fixedly connected to an outer wall on one side of the sliding seat, and a dust collection box is fixedly connected to an outer wall on the top of the connecting plate.
采用上述结构,吸尘盒通过连接板安装在滑动座上,从而方便使吸尘盒和打磨盘同步移动。With the above structure, the dust collection box is mounted on the sliding seat via the connecting plate, thereby facilitating synchronous movement of the dust collection box and the grinding disc.
所述支撑台的一侧外壁固定连接有吸取箱,且吸取箱通过波纹管连接在吸尘盒上。A suction box is fixedly connected to an outer wall of one side of the support platform, and the suction box is connected to the dust collection box through a bellows.
采用上述结构,吸取箱中设置有过滤网,从而将吸尘盒吸入的碎屑留在吸取箱中。With the above structure, a filter screen is arranged in the suction box, so that the debris sucked by the dust box is retained in the suction box.
所述吸取箱顶部外壁开设有排风口,且排风口的内壁固定连接有风机。An air outlet is provided on the outer wall of the top of the suction box, and a fan is fixedly connected to the inner wall of the air outlet.
采用上述结构,风机的设置方便将飞溅的碎屑吸入到吸取箱中。With the above structure, the fan is arranged to conveniently suck the splashed debris into the suction box.
所述支撑台顶部外壁固定连接有两个对称设置的侧支板。The top outer wall of the support platform is fixedly connected to two symmetrically arranged side support plates.
采用上述结构,两个侧支板的设置方便对镀锌管的夹具进行安装,从而方便对镀锌管进行夹紧固定。With the above structure, the arrangement of the two side support plates facilitates the installation of the clamp for the galvanized pipe, thereby facilitating the clamping and fixing of the galvanized pipe.
所述支撑台的一侧外壁固定连接有挡板,且挡板为弧形结构。A baffle is fixedly connected to an outer wall of one side of the support platform, and the baffle is an arc-shaped structure.
采用上述结构,挡板的设置方便对飞溅的碎屑进行阻挡,进而避免碎屑飞溅。With the above structure, the baffle is arranged to conveniently block the flying debris, thereby preventing the debris from flying.
综上所述,本申请有益效果如下:In summary, the beneficial effects of this application are as follows:
本申请通过在滑动座上设置机箱,又在机箱中设置螺杆和顶升座之间的配合,从而方便对打磨盘的高度进行调节,从而方便对不同直径的镀锌管外壁进行打磨清理,同时通过挡板的设置方便将打磨时产生的碎屑进行阻挡,避免碎屑飞溅再配合吸尘盒和吸取箱,方便将打磨时产生的碎屑进行收集。The present application arranges a chassis on the sliding seat, and arranges the cooperation between the screw and the lifting seat in the chassis, so as to facilitate the adjustment of the height of the grinding disc, thereby facilitating the grinding and cleaning of the outer wall of galvanized pipes of different diameters. At the same time, the baffle is set to block the debris generated during grinding to avoid the splashing of debris, and the dust box and the suction box are used to facilitate the collection of the debris generated during grinding.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本申请整体示意图;Figure 1 is an overall schematic diagram of the present application;
图2是本申请机箱示意图;FIG2 is a schematic diagram of the chassis of the present application;
图3是本申请机箱剖视示意图。FIG3 is a schematic cross-sectional view of the chassis of the present application.
附图标记说明:1、支撑台;2、电动滑轨;3、滑动座;4、机箱;5、安装座;6、固定座;7、打磨盘;8、打磨电机;9、挡板;10、吸尘盒;11、侧支板;12、吸取箱;13、风机;14、连接板;15、顶升座;16、螺杆;17、减速马达;18、同步带。Explanation of the accompanying drawings: 1. Support table; 2. Electric slide rail; 3. Sliding seat; 4. Chassis; 5. Mounting seat; 6. Fixed seat; 7. Grinding disc; 8. Grinding motor; 9. Baffle; 10. Dust box; 11. Side support plate; 12. Suction box; 13. Fan; 14. Connecting plate; 15. Lifting seat; 16. Screw; 17. Reduction motor; 18. Synchronous belt.
具体实施方式DETAILED DESCRIPTION
以下结合附图1-3对本申请作进一步详细说明。The present application is further described in detail below in conjunction with Figures 1-3.
请参阅图1-3,一种用于热镀锌工件的表面精加工处理装置,包括支撑台1,支撑台1顶部外壁开设有凹槽,且凹槽的内壁固定连接有电动滑轨2,电动滑轨2上滑动连接有滑动座3,且滑动座3顶部外壁固定连接有机箱4,机箱4顶部外壁设置有安装座5,且安装座5的顶部外壁固定连接有固定座6,固定座6的一侧外壁转动连接有打磨盘7,机箱4顶部外壁开设有开口,且开口的内壁滑动连接有顶升座15,顶升座15固定连接在安装座5上,机箱4顶部内壁转动连接有两个螺杆16,顶升座15螺接在两个螺杆16的外壁上,机箱4底部内壁开设有安装槽,且安装槽的内壁固定连接有减速马达17,减速马达17的输出轴固定连接在其中一个螺杆16上。Please refer to Figures 1-3, a surface finishing processing device for hot-dip galvanized workpieces, including a support table 1, a groove is opened on the top outer wall of the support table 1, and the inner wall of the groove is fixedly connected to an electric slide rail 2, a sliding seat 3 is slidably connected to the electric slide rail 2, and the top outer wall of the sliding seat 3 is fixedly connected to a chassis 4, a mounting seat 5 is provided on the top outer wall of the chassis 4, and the top outer wall of the mounting seat 5 is fixedly connected to a fixing seat 6, a grinding disc 7 is rotatably connected to the outer wall of one side of the fixing seat 6, an opening is opened on the top outer wall of the chassis 4, and a lifting seat 15 is slidably connected to the inner wall of the opening, and the lifting seat 15 is fixedly connected to the mounting seat 5, the top inner wall of the chassis 4 is rotatably connected to two screws 16, and the lifting seat 15 is screwed on the outer walls of the two screws 16, a mounting groove is opened on the bottom inner wall of the chassis 4, and a reduction motor 17 is fixedly connected to the inner wall of the mounting groove, and the output shaft of the reduction motor 17 is fixedly connected to one of the screws 16.
使用时,通过机箱4中的减速马达17带动螺杆16转动,从而方便驱动顶升座15升降,从而方便调节打磨盘7的高度,电动滑轨2的设置方便驱动滑动座3往复移动,进而方便对镀锌管表面进行打磨。When in use, the screw 16 is driven to rotate by the reduction motor 17 in the chassis 4, so as to facilitate the lifting seat 15 to rise and fall, thereby facilitating the adjustment of the height of the grinding disc 7. The setting of the electric slide rail 2 facilitates the reciprocating movement of the sliding seat 3, thereby facilitating the grinding of the galvanized pipe surface.
参照图1,安装座5顶部外壁固定连接有打磨电机8,且打磨电机8的输出轴固定连接在打磨盘7上,打磨电机8的设置方便直接驱动打磨盘7转动,进而对镀锌管进行打磨。1 , a grinding motor 8 is fixedly connected to the top outer wall of the mounting base 5 , and the output shaft of the grinding motor 8 is fixedly connected to the grinding disc 7 . The setting of the grinding motor 8 is convenient for directly driving the grinding disc 7 to rotate, thereby grinding the galvanized pipe.
参照图3,两个螺杆16的一端均固定连接有同步带轮,且两个同步带轮之间连接有同一个同步带18,通过同步带轮和同步带18之间的配合,从而方便直接驱动两个螺杆16同步转动。3 , one end of the two screw rods 16 is fixedly connected to a synchronous pulley, and the same synchronous belt 18 is connected between the two synchronous pulleys. Through the cooperation between the synchronous pulley and the synchronous belt 18, the two screw rods 16 can be directly driven to rotate synchronously.
参照图1-2,滑动座3的一侧外壁固定连接有连接板14,且连接板14顶部外壁固定连接有吸尘盒10,吸尘盒10通过连接板14安装在滑动座3上,从而方便使吸尘盒10和打磨盘7同步移动。1-2 , a connecting plate 14 is fixedly connected to one side outer wall of the sliding seat 3 , and a dust box 10 is fixedly connected to the top outer wall of the connecting plate 14 . The dust box 10 is installed on the sliding seat 3 through the connecting plate 14 , thereby facilitating synchronous movement of the dust box 10 and the grinding disc 7 .
参照图1,支撑台1的一侧外壁固定连接有吸取箱12,且吸取箱12通过波纹管连接在吸尘盒10上,吸取箱12中设置有过滤网,从而将吸尘盒10吸入的碎屑留在吸取箱12中。1 , a suction box 12 is fixedly connected to an outer wall of one side of the support platform 1 , and the suction box 12 is connected to the dust box 10 via a bellows. A filter is provided in the suction box 12 , so that the debris sucked into the dust box 10 is retained in the suction box 12 .
参照图1,吸取箱12顶部外壁开设有排风口,且排风口的内壁固定连接有风机13,风机13的设置方便将飞溅的碎屑吸入到吸取箱12中。1 , an exhaust port is provided on the top outer wall of the suction box 12 , and a fan 13 is fixedly connected to the inner wall of the exhaust port. The fan 13 is provided to facilitate the suction of the flying debris into the suction box 12 .
参照图1,支撑台1顶部外壁固定连接有两个对称设置的侧支板11,两个侧支板11的设置方便对镀锌管的夹具进行安装,从而方便对镀锌管进行夹紧固定。1 , two symmetrically arranged side support plates 11 are fixedly connected to the top outer wall of the support platform 1. The arrangement of the two side support plates 11 facilitates the installation of the clamp of the galvanized pipe, thereby facilitating the clamping and fixing of the galvanized pipe.
参照图1,支撑台1的一侧外壁固定连接有挡板9,且挡板9为弧形结构,挡板9的设置方便对飞溅的碎屑进行阻挡,进而避免碎屑飞溅。1 , a baffle 9 is fixedly connected to an outer wall of one side of the support platform 1 , and the baffle 9 is an arc-shaped structure. The arrangement of the baffle 9 facilitates the blocking of flying debris, thereby preventing the debris from flying.
本申请的实施原理为:使用时,通过在两个侧支板11上安装夹具,两个夹具方便对镀锌管进行夹紧固定,打磨时,启动打磨电机8,打磨电机8带动打磨盘7转动,然后在启动减速马达17带动螺杆16转动,螺杆16转动时可以驱动顶升座15升降,顶升座15上升时,直接带动打磨盘7和镀锌管相接触,同时电动滑轨2驱动滑动座往复移动,从而方便对镀锌管进行全面打磨,打磨时打磨盘7打磨的碎屑飞溅,通过挡板9进行阻挡,同时吸取箱12上的风机13启动,通过吸尘盒10将飞溅出的碎屑吸入到吸取箱12中。The implementation principle of the present application is as follows: when in use, by installing clamps on the two side support plates 11, the two clamps are convenient for clamping and fixing the galvanized pipe. When grinding, start the grinding motor 8, the grinding motor 8 drives the grinding disc 7 to rotate, and then start the reduction motor 17 to drive the screw 16 to rotate. When the screw 16 rotates, it can drive the lifting seat 15 to rise and fall. When the lifting seat 15 rises, it directly drives the grinding disc 7 and the galvanized pipe to contact. At the same time, the electric slide rail 2 drives the sliding seat to move back and forth, so as to facilitate the comprehensive grinding of the galvanized pipe. When grinding, the debris from the grinding disc 7 splashes and is blocked by the baffle 9. At the same time, the fan 13 on the suction box 12 is started, and the splashed debris is sucked into the suction box 12 through the dust box 10.
以上均为本申请的较佳实施例,并非依此限制本申请的保护范围,故:凡依本申请的结构、形状、原理所做的等效变化,均应涵盖于本申请的保护范围之内。The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims (8)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322879721.1U CN221755515U (en) | 2023-10-26 | 2023-10-26 | Surface finish machining treatment device for hot galvanizing workpiece |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322879721.1U CN221755515U (en) | 2023-10-26 | 2023-10-26 | Surface finish machining treatment device for hot galvanizing workpiece |
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| Publication Number | Publication Date |
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| CN221755515U true CN221755515U (en) | 2024-09-24 |
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| CN202322879721.1U Active CN221755515U (en) | 2023-10-26 | 2023-10-26 | Surface finish machining treatment device for hot galvanizing workpiece |
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