CN221755264U - Tubular motor pin press-fitting machine - Google Patents
Tubular motor pin press-fitting machine Download PDFInfo
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- CN221755264U CN221755264U CN202420034125.5U CN202420034125U CN221755264U CN 221755264 U CN221755264 U CN 221755264U CN 202420034125 U CN202420034125 U CN 202420034125U CN 221755264 U CN221755264 U CN 221755264U
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Abstract
本实用新型公开了一种管状电机压装销钉机,包括机架、安装在机架顶部的工作台,以及安装在工作台上的管状电机安装机构、打销钉机构和滑动机构;所述管状电机安装机构设置于工作台的前侧,所述管状电机安装机构包括用于支撑管状电机的限位支撑组件以及用于驱动管状电机转动的转动组件;所述管状电机安装机构的后侧设置有打销钉机构,所述打销钉机构固定安装在滑动机构上。本实用新型提供的一种管状电机压装销钉机,结构简单,自动化程度高,通过管状电机安装机构、打销钉机构和滑动机构配合作用下,能够一体化并自动完成对管状电机不同轴向和径向位置的钻销钉孔和打销钉作业,提高生产效率,保证产品品质,降低工作危险性。
The utility model discloses a tubular motor press-fit pinning machine, comprising a frame, a workbench installed on the top of the frame, and a tubular motor mounting mechanism, a pinning mechanism and a sliding mechanism installed on the workbench; the tubular motor mounting mechanism is arranged on the front side of the workbench, and the tubular motor mounting mechanism comprises a limit support assembly for supporting the tubular motor and a rotating assembly for driving the tubular motor to rotate; a pinning mechanism is arranged on the rear side of the tubular motor mounting mechanism, and the pinning mechanism is fixedly mounted on the sliding mechanism. The tubular motor press-fit pinning machine provided by the utility model has a simple structure and a high degree of automation. Through the coordinated action of the tubular motor mounting mechanism, the pinning mechanism and the sliding mechanism, the drilling of pin holes and the pinning operations at different axial and radial positions of the tubular motor can be integrated and automatically completed, thereby improving production efficiency, ensuring product quality and reducing work hazards.
Description
技术领域Technical Field
本实用新型涉及销钉机技术领域,具体涉及一种管状电机压装销钉机。The utility model relates to the technical field of pinning machines, in particular to a tubular motor press-fitting pinning machine.
背景技术Background Art
管状电机是一种高性能电机,包括管状机壳以及通过轴承座支撑在管状机壳内的驱动总成、刹车总成和行程控制总成,其刹车总成包括电机右轴固定件、右轴、电磁铁右轴固定件、电磁铁、栱杆制动机构;电机右轴固定件固定在低速电机的右端面,用以支撑右轴的一端;电磁铁右轴固定件安装在右轴上,电磁铁固定在电磁铁右轴固定件上,栱杆制动机构安装在右轴上并位于右轴与管状机壳之间的空腔内,电磁铁驱动栱杆制动机构进行制动。The tubular motor is a high-performance motor, including a tubular casing and a drive assembly, a brake assembly and a stroke control assembly supported in the tubular casing by a bearing seat, wherein the brake assembly includes a motor right shaft fixing part, a right shaft, an electromagnet right shaft fixing part, an electromagnet and a bracket brake mechanism; the motor right shaft fixing part is fixed to the right end face of the low-speed motor to support one end of the right shaft; the electromagnet right shaft fixing part is installed on the right shaft, the electromagnet is fixed on the electromagnet right shaft fixing part, the bracket brake mechanism is installed on the right shaft and is located in the cavity between the right shaft and the tubular casing, and the electromagnet drives the bracket brake mechanism to brake.
现有的管状电机在生产时,需要在管状电机表面进行钻销钉孔工序和打销钉工序,而在现有管状电机都是先通过钻孔机实现钻销钉孔的目的;然后通过手动将销钉放入产品的销钉孔中,然后再手动操作冲床,实现把销钉打入销钉孔中。上述两个工序产能严重受工人效率的影响,产品的品质很难保证,同事手动操作具有一定的危险性。During the production of existing tubular motors, it is necessary to perform the process of drilling pin holes and the process of driving pins on the surface of the tubular motor. In the existing tubular motors, the purpose of drilling pin holes is firstly achieved by a drilling machine; then the pins are manually placed into the pin holes of the product, and then the punch is manually operated to drive the pins into the pin holes. The production capacity of the above two processes is seriously affected by the efficiency of the workers, the quality of the products is difficult to guarantee, and manual operation is dangerous.
基于上述情况,本实用新型提出了一种管状电机压装销钉机,可有效解决以上问题。Based on the above situation, the utility model proposes a tubular motor press-fitting pin machine, which can effectively solve the above problems.
实用新型内容Utility Model Content
本实用新型的目的在于提供一种管状电机压装销钉机。本实用新型提供的一种管状电机压装销钉机,结构简单,自动化程度高,通过管状电机安装机构、打销钉机构和滑动机构配合作用下,能够一体化并自动完成对管状电机不同轴向和径向位置的钻销钉孔和打销钉作业,提高生产效率,保证产品品质,降低工作危险性。The purpose of the utility model is to provide a tubular motor press-fit pinning machine. The utility model provides a tubular motor press-fit pinning machine with a simple structure and a high degree of automation. Through the cooperation of the tubular motor installation mechanism, the pinning mechanism and the sliding mechanism, the machine can integrate and automatically complete the drilling of pin holes and the pinning operations at different axial and radial positions of the tubular motor, thereby improving production efficiency, ensuring product quality and reducing work hazards.
本实用新型通过下述技术方案实现:The utility model is realized by the following technical solutions:
一种管状电机压装销钉机,包括机架、安装在机架顶部的工作台,以及安装在工作台上的管状电机安装机构、打销钉机构和滑动机构;所述管状电机安装机构设置于工作台的前侧,所述管状电机安装机构包括用于支撑管状电机的限位支撑组件以及用于驱动管状电机转动的转动组件;所述管状电机安装机构的后侧设置有打销钉机构,所述打销钉机构固定安装在滑动机构上。A tubular motor press-fit pinning machine comprises a frame, a workbench installed on the top of the frame, and a tubular motor mounting mechanism, a pinning mechanism and a sliding mechanism installed on the workbench; the tubular motor mounting mechanism is arranged on the front side of the workbench, and the tubular motor mounting mechanism comprises a limit support assembly for supporting the tubular motor and a rotating assembly for driving the tubular motor to rotate; the rear side of the tubular motor mounting mechanism is provided with a pinning mechanism, and the pinning mechanism is fixedly mounted on the sliding mechanism.
根据上述技术方案,作为上述技术方案的进一步优选技术方案,所述打销钉机构包括台钻、打销钉机和振动料盘;所述台钻的输出端固定连接有钻头;所述打销钉机包括销钉座,所述销钉座的内部设置有移动槽,所述移动槽的顶部通过固定块连接导管的一端,所述导管的另一端与振动料盘连接;所述移动槽内安装有移动块,所述移动块开设有用于容纳销钉的安装孔;所述移动块的一端与第一气缸的伸缩端固定连接,所述第一气缸固定连接在打销钉座的一侧;所述打销钉座的两侧分别设置有支撑架,其中一个支撑架的内侧固定连接有第二气缸,所述第二气缸的伸缩端固定连接有连接座,所述连接座与销钉座固定连接;所述支撑架顶部通过安装板固定连接有第三气缸;所述第三气缸的伸缩端固定连接有顶针;所述移动槽的上下两侧分别对称开设有供顶针穿过的通孔。According to the above technical scheme, as a further preferred technical scheme of the above technical scheme, the pinning mechanism includes a bench drill, a pinning machine and a vibrating material tray; the output end of the bench drill is fixedly connected to a drill bit; the pinning machine includes a pin seat, a movable groove is arranged inside the pin seat, the top of the movable groove is connected to one end of the conduit through a fixed block, and the other end of the conduit is connected to the vibrating material tray; a movable block is installed in the movable groove, and the movable block is provided with a mounting hole for accommodating the pin; one end of the movable block is fixedly connected to the telescopic end of the first cylinder, and the first cylinder is fixedly connected to one side of the pinning seat; support frames are respectively arranged on both sides of the pinning seat, and a second cylinder is fixedly connected to the inner side of one of the support frames, and the telescopic end of the second cylinder is fixedly connected to a connecting seat, and the connecting seat is fixedly connected to the pin seat; the top of the support frame is fixedly connected to a third cylinder through a mounting plate; the telescopic end of the third cylinder is fixedly connected to a ejector pin; through holes for the ejector pin to pass through are symmetrically provided on the upper and lower sides of the movable groove.
根据上述技术方案,作为上述技术方案的进一步优选技术方案,所述滑动机构包括滑板,所述滑板的底部两侧分别固定连接有多个滑块,所述滑块滑动连接在滑轨上,所述滑轨与工作台的上表面固定连接;所述滑板的底部固定连接有推板,所述工作台开设有供推板穿过的条形长孔,所述推板的底部与第四气缸的伸缩端固定连接,所述第四气缸与工作台的下表面固定连接。According to the above technical scheme, as a further preferred technical scheme of the above technical scheme, the sliding mechanism includes a slide plate, and a plurality of slide blocks are fixedly connected to both sides of the bottom of the slide plate, and the slide blocks are slidably connected to the slide rails, and the slide rails are fixedly connected to the upper surface of the workbench; a push plate is fixedly connected to the bottom of the slide plate, and the workbench is provided with a long strip hole for the push plate to pass through, and the bottom of the push plate is fixedly connected to the telescopic end of the fourth cylinder, and the fourth cylinder is fixedly connected to the lower surface of the workbench.
根据上述技术方案,作为上述技术方案的进一步优选技术方案,所述转动组件包括第一驱动电机,所述第一驱动电机固定连接于工作台的下表面;所述第一驱动电机的输出端固定连接有第一同步轮,所述第一同步轮通过第一同步带连接有第二同步轮,所述第二同步轮固定连接在连接轴上,所述连接轴通过轴承与固定座转动连接;所述连接轴的内部设置有撑开轴,所述撑开轴的一端设置有锥形部,所述锥形部外侧设置有多个呈等角度均匀分布的连接片,所述连接片之间设置有撑开块,所述撑开块安装在尾座内,所述尾座与连接轴的一端螺纹连接;所述撑开轴远离锥形部的一端与第五气缸的伸缩端固定连接,所述第五气缸安装在固定座上。According to the above technical scheme, as a further preferred technical scheme of the above technical scheme, the rotating assembly includes a first driving motor, which is fixedly connected to the lower surface of the workbench; the output end of the first driving motor is fixedly connected to a first synchronous wheel, the first synchronous wheel is connected to a second synchronous wheel through a first synchronous belt, the second synchronous wheel is fixedly connected to a connecting shaft, and the connecting shaft is rotatably connected to a fixed seat through a bearing; an expansion shaft is arranged inside the connecting shaft, a conical portion is arranged at one end of the expansion shaft, a plurality of connecting plates uniformly distributed at equal angles are arranged on the outside of the conical portion, an expansion block is arranged between the connecting plates, the expansion block is installed in a tail stock, and the tail stock is threadedly connected to one end of the connecting shaft; the end of the expansion shaft away from the conical portion is fixedly connected to the telescopic end of the fifth cylinder, and the fifth cylinder is installed on the fixed seat.
根据上述技术方案,作为上述技术方案的进一步优选技术方案,所述限位支撑组件包括第二驱动电机,所述第二驱动电机固定连接于工作台的下表面;所述第二驱动电机的输出端固定连接第三同步轮,所述第三同步轮通过第二同步带连接有第四同步轮,所述第四同步轮固定连接丝杆的一端,所述丝杆的另一端转动连接有丝杆螺母,所述丝杆螺母固定连接在移动座上,所述移动座滑动连接在滑动座上;所述移动座的一侧固定连接有插杆,所述插杆的一端贯穿滑动座的侧壁并插设至管状电机的端孔内;所述滑动座的一侧设置有支撑块,所述支撑块的表面开设有半圆槽,所述半圆槽的两侧分别转动连接有辊轴。According to the above technical scheme, as a further preferred technical scheme of the above technical scheme, the limit support assembly includes a second drive motor, and the second drive motor is fixedly connected to the lower surface of the workbench; the output end of the second drive motor is fixedly connected to the third synchronous wheel, and the third synchronous wheel is connected to the fourth synchronous wheel through a second synchronous belt, and the fourth synchronous wheel is fixedly connected to one end of the screw rod, and the other end of the screw rod is rotatably connected to a screw nut, and the screw nut is fixedly connected to a moving seat, and the moving seat is slidably connected to a sliding seat; one side of the moving seat is fixedly connected to an insertion rod, and one end of the insertion rod passes through the side wall of the sliding seat and is inserted into the end hole of the tubular motor; a support block is provided on one side of the sliding seat, and a semicircular groove is provided on the surface of the support block, and rollers are rotatably connected on both sides of the semicircular groove.
根据上述技术方案,作为上述技术方案的进一步优选技术方案,所述工作台的前部固定连接有临时放置架。According to the above technical solution, as a further preferred technical solution of the above technical solution, a temporary placement rack is fixedly connected to the front of the workbench.
根据上述技术方案,作为上述技术方案的进一步优选技术方案,所述工作台固定连接有废料收集盒。According to the above technical solution, as a further preferred technical solution of the above technical solution, the workbench is fixedly connected with a waste collection box.
根据上述技术方案,作为上述技术方案的进一步优选技术方案,所述工作台上设置有操作平台。According to the above technical solution, as a further preferred technical solution of the above technical solution, an operating platform is provided on the workbench.
根据上述技术方案,作为上述技术方案的进一步优选技术方案,所述转动组件和限位支撑组件的外部均设置有防护罩。According to the above technical solution, as a further preferred technical solution of the above technical solution, protective covers are provided on the outside of the rotating assembly and the limiting support assembly.
本实用新型与现有技术相比,具有以下优点及有益效果:Compared with the prior art, the utility model has the following advantages and beneficial effects:
本实用新型提供的一种管状电机压装销钉机,结构简单,自动化程度高,通过管状电机安装机构、打销钉机构和滑动机构配合作用下,能够一体化并自动完成对管状电机不同轴向和径向位置的钻销钉孔和打销钉作业,提高生产效率,保证产品品质,降低工作危险性。The utility model provides a tubular motor press-fitting pinning machine, which has a simple structure and a high degree of automation. Through the cooperation of the tubular motor installation mechanism, the pinning mechanism and the sliding mechanism, the machine can integrate and automatically complete the drilling of pin holes and the pinning operations at different axial and radial positions of the tubular motor, thereby improving production efficiency, ensuring product quality and reducing work hazards.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型的整体示意图;Figure 1 is an overall schematic diagram of the utility model;
图2为本实用新型的内部结构示意图;FIG2 is a schematic diagram of the internal structure of the utility model;
图3为本实用新型的另一角度内部结构示意图;FIG3 is a schematic diagram of the internal structure of the utility model from another angle;
图4为本实用新型的打销钉机结构示意图;FIG4 is a schematic structural diagram of a pin driving machine according to the present invention;
图5为本实用新型的另一角度打销钉机结构示意图;FIG5 is a schematic structural diagram of another angle pinning machine of the utility model;
图6为本实用新型的移动块结构示意图;FIG6 is a schematic diagram of the structure of the moving block of the utility model;
图7为本实用新型的转动组件结构示意图;FIG7 is a schematic diagram of the structure of the rotating assembly of the present utility model;
图8为本实用新型的转动组件内部结构示意图;FIG8 is a schematic diagram of the internal structure of the rotating assembly of the present invention;
图9为本实用新型的连接轴、尾座和撑开轴之间的连接结构示意图;FIG9 is a schematic diagram of the connection structure between the connecting shaft, the tailstock and the spreading shaft of the present invention;
图10为本实用新型的支撑块结构示意图。FIG. 10 is a schematic diagram of the support block structure of the present invention.
具体实施方式DETAILED DESCRIPTION
为了使本领域的技术人员更好地理解本实用新型的技术方案,下面结合具体实施例对本实用新型的优选实施方案进行描述,但是应当理解,附图仅用于示例性说明,不能理解为对本专利的限制;为了更好说明本实施例,附图某些部件会有省略、放大或缩小,并不代表实际产品的尺寸;对于本领域技术人员来说,附图中某些公知结构及其说明可能省略是可以理解的。附图中描述位置关系仅用于示例性说明,不能理解为对本专利的限制。In order to enable those skilled in the art to better understand the technical solution of the utility model, the preferred implementation scheme of the utility model is described below in conjunction with specific embodiments. However, it should be understood that the drawings are only used for illustrative purposes and cannot be understood as a limitation on this patent. In order to better illustrate this embodiment, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of the actual product. For those skilled in the art, it is understandable that some well-known structures and their descriptions in the drawings may be omitted. The positional relationship described in the drawings is only used for illustrative purposes and cannot be understood as a limitation on this patent.
一种管状电机压装销钉机,包括机架1、安装在机架1顶部的工作台2,以及安装在工作台2上的管状电机安装机构、打销钉机构5和滑动机构6;所述管状电机安装机构设置于工作台2的前侧,所述管状电机安装机构包括用于支撑管状电机6的限位支撑组件3以及用于驱动管状电机7转动的转动组件4;所述管状电机安装机构的后侧设置有打销钉机构5,所述打销钉机构5固定安装在滑动机构6上。A tubular motor press-fit pinning machine comprises a frame 1, a workbench 2 mounted on the top of the frame 1, and a tubular motor mounting mechanism, a pinning mechanism 5 and a sliding mechanism 6 mounted on the workbench 2; the tubular motor mounting mechanism is arranged on the front side of the workbench 2, and the tubular motor mounting mechanism comprises a limit support assembly 3 for supporting the tubular motor 6 and a rotating assembly 4 for driving the tubular motor 7 to rotate; the rear side of the tubular motor mounting mechanism is provided with a pinning mechanism 5, and the pinning mechanism 5 is fixedly mounted on the sliding mechanism 6.
本实用新型结构简单,自动化程度高,通过管状电机安装机构、打销钉机构5和滑动机构6配合作用下,能够一体化并自动完成对管状电机7不同轴向和径向位置的钻销钉孔和打销钉作业,提高生产效率,保证产品品质,降低工作危险性。The utility model has a simple structure and a high degree of automation. Through the cooperation of the tubular motor installation mechanism, the pinning mechanism 5 and the sliding mechanism 6, the drilling pin holes and the pinning operations at different axial and radial positions of the tubular motor 7 can be integrated and automatically completed, thereby improving production efficiency, ensuring product quality and reducing work hazards.
进一步地,在另一个实施例中,所述打销钉机构5包括台钻51、打销钉机52和振动料盘53;所述台钻51的输出端固定连接有钻头54;所述打销钉机52包括销钉座55,所述销钉座55的内部设置有移动槽56,所述移动槽56的顶部通过固定块57连接导管58的一端,所述导管58的另一端与振动料盘53连接;所述移动槽56内安装有移动块59,所述移动块59开设有用于容纳销钉的安装孔510;所述移动块59的一端与第一气缸511的伸缩端固定连接,所述第一气缸511固定连接在打销钉座55的一侧;所述打销钉座55的两侧分别设置有支撑架512,其中一个支撑架512的内侧固定连接有第二气缸513,所述第二气缸513的伸缩端固定连接有连接座514,所述连接座514与销钉座55固定连接;所述支撑架512顶部通过安装板515固定连接有第三气缸516;所述第三气缸516的伸缩端固定连接有顶针517;所述移动槽56的上下两侧分别对称开设有供顶针517穿过的通孔518。Furthermore, in another embodiment, the pinning mechanism 5 includes a bench drill 51, a pinning machine 52 and a vibrating material tray 53; the output end of the bench drill 51 is fixedly connected to a drill bit 54; the pinning machine 52 includes a pin seat 55, the pin seat 55 is provided with a movable groove 56 inside, the top of the movable groove 56 is connected to one end of a guide tube 58 through a fixed block 57, and the other end of the guide tube 58 is connected to the vibrating material tray 53; a movable block 59 is installed in the movable groove 56, and the movable block 59 is provided with a mounting hole 510 for accommodating a pin; one end of the movable block 59 is fixed to the telescopic end of the first cylinder 511 Fixed connection, the first cylinder 511 is fixedly connected to one side of the pin driving seat 55; support frames 512 are respectively provided on both sides of the pin driving seat 55, and the inner side of one of the support frames 512 is fixedly connected to the second cylinder 513, the telescopic end of the second cylinder 513 is fixedly connected to the connecting seat 514, and the connecting seat 514 is fixedly connected to the pin seat 55; the top of the support frame 512 is fixedly connected to the third cylinder 516 through the mounting plate 515; the telescopic end of the third cylinder 516 is fixedly connected to the ejector pin 517; the upper and lower sides of the movable groove 56 are symmetrically provided with through holes 518 for the ejector pin 517 to pass through.
本实用新型通过设置打销钉机构5,打销钉机构5的钻头54在台钻51的作用下,可以完成对管状电机7的钻销钉孔作业;打销钉机构5的打销钉机52可以完成对管状电机7的打销钉作业,具体的,打销钉机52的销钉座55通过导管58接收振动料盘53输送来的销钉并落入至移动块59的安装孔510内,移动块59在第一气缸511的作用下向前移动,并使得安装孔510的位置与移动槽56的通孔518位置对齐,然后在第三气缸516的作用下,推动顶针517下压,将安装孔510内的销钉压入管状电机表面的销钉孔中。The utility model is provided with a pinning mechanism 5. The drill bit 54 of the pinning mechanism 5 can complete the operation of drilling pin holes for the tubular motor 7 under the action of the bench drill 51; the pinning machine 52 of the pinning mechanism 5 can complete the pinning operation for the tubular motor 7. Specifically, the pin seat 55 of the pinning machine 52 receives the pins transported by the vibrating material tray 53 through the conduit 58 and drops the pins into the mounting hole 510 of the moving block 59. The moving block 59 moves forward under the action of the first cylinder 511, and aligns the position of the mounting hole 510 with the position of the through hole 518 of the moving groove 56. Then, under the action of the third cylinder 516, the ejector pin 517 is pushed downward to press the pin in the mounting hole 510 into the pin hole on the surface of the tubular motor.
进一步地,在另一个实施例中,所述滑动机构6包括滑板61,所述滑板61的底部两侧分别固定连接有多个滑块62,所述滑块62滑动连接在滑轨63上,所述滑轨63与工作台2的上表面固定连接;所述滑板61的底部固定连接有推板64,所述工作台2开设有供推板64穿过的条形长孔21,所述推板64的底部与第四气缸65的伸缩端固定连接,所述第四气缸65与工作台2的下表面固定连接。Furthermore, in another embodiment, the sliding mechanism 6 includes a slide plate 61, and a plurality of slide blocks 62 are fixedly connected to both sides of the bottom of the slide plate 61, and the slide blocks 62 are slidably connected to the slide rails 63, and the slide rails 63 are fixedly connected to the upper surface of the workbench 2; a push plate 64 is fixedly connected to the bottom of the slide plate 61, and the workbench 2 is provided with a long strip hole 21 for the push plate 64 to pass through, and the bottom of the push plate 64 is fixedly connected to the telescopic end of the fourth cylinder 65, and the fourth cylinder 65 is fixedly connected to the lower surface of the workbench 2.
本实用新型通过设置滑动机构,滑动机构的滑板61在滑块62、滑轨63、推板64和第四气缸65相互作用下,实现滑板61滑动,从而实现打销钉机构5左右方向移动,完成对管状电机7不同轴向位置的钻销钉孔和打销钉作业。The utility model sets a sliding mechanism, and the slide plate 61 of the sliding mechanism slides under the interaction of the slider 62, the slide rail 63, the push plate 64 and the fourth cylinder 65, so that the pinning mechanism 5 moves in the left and right directions, and completes the drilling of pin holes and pinning operations at different axial positions of the tubular motor 7.
进一步地,在另一个实施例中,所述转动组件4包括第一驱动电机41,所述第一驱动电机41固定连接于工作台2的下表面;所述第一驱动电机41的输出端固定连接有第一同步轮42,所述第一同步轮42通过第一同步带43连接有第二同步轮44,所述第二同步轮44固定连接在连接轴45上,所述连接轴45通过轴承与固定座412转动连接;所述连接轴45的内部设置有撑开轴46,所述撑开轴46的一端设置有锥形部47,所述锥形部47外侧设置有多个呈等角度均匀分布的连接片48,所述连接片48之间设置有撑开块49,所述撑开块49安装在尾座410内,所述尾座410与连接轴45的一端螺纹连接;所述撑开轴46远离锥形部47的一端与第五气缸411的伸缩端固定连接,所述第五气缸411安装在固定座412上。Further, in another embodiment, the rotating assembly 4 includes a first driving motor 41, which is fixedly connected to the lower surface of the workbench 2; the output end of the first driving motor 41 is fixedly connected to a first synchronous wheel 42, the first synchronous wheel 42 is connected to a second synchronous wheel 44 through a first synchronous belt 43, the second synchronous wheel 44 is fixedly connected to a connecting shaft 45, and the connecting shaft 45 is rotatably connected to a fixed seat 412 through a bearing; an expansion shaft 46 is arranged inside the connecting shaft 45, one end of the expansion shaft 46 is arranged with a conical portion 47, and a plurality of connecting pieces 48 uniformly distributed at equal angles are arranged on the outside of the conical portion 47, and expansion blocks 49 are arranged between the connecting pieces 48, and the expansion blocks 49 are installed in a tail stock 410, and the tail stock 410 is threadedly connected to one end of the connecting shaft 45; the end of the expansion shaft 46 away from the conical portion 47 is fixedly connected to the telescopic end of the fifth cylinder 411, and the fifth cylinder 411 is installed on the fixed seat 412.
本实用新型通过设置转动组件4,可以带动管状电机7进行转动,从而在打销钉机构5的作用下,实现对管状电机7不同径向位置的钻销钉孔和打销钉作业;具体的,转动组件4的连接轴45和撑开轴46在第一驱动电机41、第一同步轮42、第一同步带43和第二同步轮44的相互作用下实现转动,并且撑开轴46在第五气缸411的作用下,与连接轴45之间发生轴向滑动;由于撑开块49安装尾座410的内部,当撑开块49与撑开轴46的锥形部47相对位置发生改变时,实现撑开块49在尾座内向外移动,进而使得撑开块49能够抵接管状电机7的内表面,实现尾座410对管状电机7进行固定。The utility model can drive the tubular motor 7 to rotate by setting a rotating component 4, so that under the action of the pinning mechanism 5, the drilling of pin holes and pinning operations at different radial positions of the tubular motor 7 can be realized; specifically, the connecting shaft 45 and the expansion shaft 46 of the rotating component 4 are rotated under the interaction of the first drive motor 41, the first synchronous wheel 42, the first synchronous belt 43 and the second synchronous wheel 44, and the expansion shaft 46 slides axially with the connecting shaft 45 under the action of the fifth cylinder 411; since the expansion block 49 is installed inside the tail stock 410, when the relative position of the expansion block 49 and the tapered portion 47 of the expansion shaft 46 changes, the expansion block 49 is moved outward in the tail stock, so that the expansion block 49 can abut against the inner surface of the tubular motor 7, so that the tail stock 410 fixes the tubular motor 7.
进一步地,在另一个实施例中,所述限位支撑组件3包括第二驱动电机31,所述第二驱动电机31固定连接于工作台2的下表面;所述第二驱动电机31的输出端固定连接第三同步轮32,所述第三同步轮32通过第二同步带33连接有第四同步轮34,所述第四同步轮34固定连接丝杆35的一端,所述丝杆35的另一端转动连接有丝杆螺母36,所述丝杆螺母36固定连接在移动座37上,所述移动座37滑动连接在滑动座38上;所述移动座37的一侧固定连接有插杆39,所述插杆39的一端贯穿滑动座38的侧壁并插设至管状电机7的端孔内;所述滑动座38的一侧设置有支撑块310,所述支撑块310的表面开设有半圆槽311,所述半圆槽311的两侧分别转动连接有辊轴312。Further, in another embodiment, the limit support assembly 3 includes a second drive motor 31, which is fixedly connected to the lower surface of the workbench 2; the output end of the second drive motor 31 is fixedly connected to the third synchronous wheel 32, and the third synchronous wheel 32 is connected to the fourth synchronous wheel 34 through the second synchronous belt 33, and the fourth synchronous wheel 34 is fixedly connected to one end of the screw rod 35, and the other end of the screw rod 35 is rotatably connected to the screw nut 36, and the screw nut 36 is fixedly connected to the moving seat 37, and the moving seat 37 is slidably connected to the sliding seat 38; one side of the moving seat 37 is fixedly connected to the insertion rod 39, and one end of the insertion rod 39 passes through the side wall of the sliding seat 38 and is inserted into the end hole of the tubular motor 7; a support block 310 is provided on one side of the sliding seat 38, and a semicircular groove 311 is opened on the surface of the support block 310, and rollers 312 are rotatably connected to the two sides of the semicircular groove 311.
本实用新型通过设置限位支撑组件3,限位支撑组件3能够对管状电机7的一端进行限位支撑,从而提高了管状电机7在转动、钻销钉孔和打销钉作业时稳定时;具体地,限位支撑组件3的插杆39在第二驱动电机31、第三同步轮32、第二同步带33、第四同步轮34、丝杆35、丝杆螺母36、移动座37和滑动座38之间的相互作用下,实现插杆39插入管状电机7的端孔内,并与支撑块310的相互作用,增加了提高了管状电机7在转动、钻销钉孔和打销钉作业时稳定时;辊轴312的设置,减小了管状电机7转动时的摩擦,增加了转动效率。The utility model sets a limit support component 3, which can provide limit support for one end of the tubular motor 7, thereby improving the stability of the tubular motor 7 during rotation, drilling pin holes and pinning operations; specifically, the insertion rod 39 of the limit support component 3 is inserted into the end hole of the tubular motor 7 under the interaction between the second drive motor 31, the third synchronous wheel 32, the second synchronous belt 33, the fourth synchronous wheel 34, the screw 35, the screw nut 36, the moving seat 37 and the sliding seat 38, and interacts with the support block 310, thereby improving the stability of the tubular motor 7 during rotation, drilling pin holes and pinning operations; the setting of the roller shaft 312 reduces the friction of the tubular motor 7 during rotation and increases the rotation efficiency.
进一步地,在另一个实施例中,所述工作台2的前部固定连接有临时放置架8。Furthermore, in another embodiment, a temporary placement rack 8 is fixedly connected to the front of the workbench 2 .
通过设置临时放置架8,便于放置即将进行加工的管状电机7,提高了加工完时进行更换的时间,提高了工作效率。By providing a temporary placement rack 8, it is convenient to place the tubular motor 7 to be processed, which shortens the time for replacement after processing and improves work efficiency.
进一步地,在另一个实施例中,所述工作台2固定连接有废料收集盒9。通过设置废料收集盒9,便于收集钻孔时产生的废屑,以及便于收集打销钉时出现未能成功打入的销钉。Further, in another embodiment, the workbench 2 is fixedly connected with a waste collection box 9. By providing the waste collection box 9, it is convenient to collect the waste chips generated during drilling, and it is convenient to collect the pins that failed to be driven in when driving the pins.
进一步地,在另一个实施例中,所述工作台2上设置有操作平台10。通过设置操作平台,实现对整个压装销钉机进行控制。Furthermore, in another embodiment, an operating platform 10 is provided on the workbench 2. By providing the operating platform, the entire press-fitting pin machine can be controlled.
进一步地,在另一个实施例中,所述转动组件3和限位支撑组件4的外部均设置有防护罩11。通过设置防护罩11,增加了防护性能,防止空气中的灰尘对转动组件3和限位支撑组件4造成影响。Further, in another embodiment, a protective cover 11 is provided outside the rotating assembly 3 and the limiting support assembly 4. By providing the protective cover 11, the protection performance is increased to prevent dust in the air from affecting the rotating assembly 3 and the limiting support assembly 4.
本实用新型一个实施例的工作原理如下:The working principle of one embodiment of the utility model is as follows:
首先将待加工的管状电机7套设在转动组件4的尾座410上,然后转动组件4的撑开轴46在第五气缸411的作用下,与连接轴45之间发生轴向滑动,实现撑开块49在尾座410内向外移动,使得撑开块49能够抵接管状电机7的内表面,实现尾座410对管状电机7进行固定;然后驱动第二驱动电机31,限位支撑组件3的插杆39在第二驱动电机31、第三同步轮32、第二同步带33、第四同步轮34、丝杆35、丝杆螺母36、移动座37和滑动座38之间的相互作用下插入至管状电机7的端孔内;然后启动打销钉机构5,打销钉机构5的钻头54在台钻51的作用下,可以完成对管状电机7的钻销钉孔作业,然后滑动机构的滑板61在滑块62、滑轨63、推板64和第四气缸65相互作用下,实现滑板61滑动,使得打销钉机52移动至打完销钉孔的位置,然后打销钉机52的销钉座55通过导管58接收振动料盘53输送来的销钉并落入至移动块59的安装孔510内,移动块59在第一气缸511的作用下向前移动,并使得安装孔510的位置与移动槽56的通孔518位置对齐,然后在第三气缸516的作用下,推动顶针517下压,将安装孔510内的销钉压入管状电机7表面的销钉孔中;然后管状电机7在转动组件4的第一驱动电机41的作用下实现转动,然后重复上述操作时,实现对管状电机7不同径向位置的钻销钉孔和打销钉作业;而当需要对管状电机7不同轴向位置的钻销钉孔和打销钉作业时,滑动机构的滑板61在滑块62、滑轨63、推板64和第四气缸65相互作用下,实现滑板61滑动,从而实现打销钉机构5左右方向移动,然后重复上述操作时,完成对管状电机7不同轴向位置的钻销钉孔和打销钉作业。First, the tubular motor 7 to be processed is sleeved on the tailstock 410 of the rotating assembly 4, and then the expansion shaft 46 of the rotating assembly 4 slides axially with the connecting shaft 45 under the action of the fifth cylinder 411, so that the expansion block 49 moves outward in the tailstock 410, so that the expansion block 49 can abut against the inner surface of the tubular motor 7, so that the tailstock 410 fixes the tubular motor 7; then the second driving motor 31 is driven, and the insertion rod 39 of the limiting support assembly 3 is between the second driving motor 31, the third synchronous wheel 32, and the second synchronous wheel The belt 33, the fourth synchronous wheel 34, the screw rod 35, the screw rod nut 36, the movable seat 37 and the sliding seat 38 are inserted into the end hole of the tubular motor 7 under the interaction between them; then the pinning mechanism 5 is started, and the drill bit 54 of the pinning mechanism 5 can complete the operation of drilling the pin holes for the tubular motor 7 under the action of the bench drill 51, and then the slide plate 61 of the sliding mechanism is realized by the interaction of the slider 62, the slide rail 63, the push plate 64 and the fourth cylinder 65, so that the pinning machine 52 moves to the position where the pin holes are drilled. Then the pin holder 55 of the pinning machine 52 receives the pin delivered by the vibrating material tray 53 through the guide tube 58 and drops it into the mounting hole 510 of the moving block 59. The moving block 59 moves forward under the action of the first cylinder 511, and aligns the position of the mounting hole 510 with the position of the through hole 518 of the moving groove 56. Then, under the action of the third cylinder 516, the ejector pin 517 is pushed down to press the pin in the mounting hole 510 into the pin hole on the surface of the tubular motor 7. Then, the tubular motor 7 rotates at the first drive motor of the rotating assembly 4. 41 is rotated, and then the above operation is repeated to realize the drilling of pin holes and pinning operations at different radial positions of the tubular motor 7; and when it is necessary to drill pin holes and pinning operations at different axial positions of the tubular motor 7, the slide plate 61 of the sliding mechanism slides under the interaction of the slider 62, the slide rail 63, the push plate 64 and the fourth cylinder 65, thereby realizing the left and right movement of the pinning mechanism 5, and then the above operation is repeated to complete the drilling of pin holes and pinning operations at different axial positions of the tubular motor 7.
依据本实用新型的描述及附图,本领域技术人员很容易制造或使用本实用新型的一种管状电机压装销钉机,并且能够产生本实用新型所记载的积极效果。According to the description and drawings of the utility model, those skilled in the art can easily manufacture or use the tubular motor press-fitting pin machine of the utility model, and can produce the positive effects recorded in the utility model.
如无特殊说明,本实用新型中,若有术语“长度”、“宽度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系是基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此本实用新型中描述方位或位置关系的用语仅用于示例性说明,不能理解为对本专利的限制,对于本领域的普通技术人员而言,可以结合附图,并根据具体情况理解上述术语的具体含义。Unless otherwise specified, in the present invention, the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicating orientation or positional relationships are based on the orientation or positional relationships shown in the drawings, which are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation. Therefore, the terms describing the orientation or positional relationship in the present invention are only used for illustrative purposes and cannot be understood as limitations on this patent. For ordinary technicians in this field, the specific meanings of the above terms can be understood in conjunction with the drawings and according to specific circumstances.
除非另有明确的规定和限定,本实用新型中,若有术语“设置”、“相连”及“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。Unless otherwise clearly specified and limited, in the present invention, the terms "disposed", "connected" and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected, or indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
以上所述,仅是本实用新型的较佳实施例,并非对本实用新型做任何形式上的限制,凡是依据本实用新型的技术实质对以上实施例所作的任何简单修改、等同变化,均落入本实用新型的保护范围之内。The above is only a preferred embodiment of the present invention and does not limit the present invention in any form. Any simple modification or equivalent changes made to the above embodiments based on the technical essence of the present invention shall fall within the protection scope of the present invention.
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| CN117817305A (en) * | 2024-01-06 | 2024-04-05 | 浙江华尔特机电股份有限公司 | A tubular motor press-fit pin machine and production method thereof |
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| CN117817305A (en) * | 2024-01-06 | 2024-04-05 | 浙江华尔特机电股份有限公司 | A tubular motor press-fit pin machine and production method thereof |
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