CN221755177U - Positioning tool for welding metal frame - Google Patents
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Abstract
本实用新型涉及一种用于金属框架焊接的定位工装,包括方形框架、X向位移组件、竖杆、多个第一直角板、Y向位移组件、多个第二直角板,其中具方形框架的X向边框和Y向边框上均设有轨道;X向位移组件设于方形框架的X向边框上;竖杆与所述X向位移组件连接;多个第一直角板可调节式设于所述竖杆上;Y向位移组件设于方形框架的Y向边框上;多个第二直角板与所述Y向位移组件连接,所述第一直角板的两个直角面分别与所述第二直角板的连个直角面平行。与现有技术相比,本实用新型的金属框架焊接定位工装具有精准定位、灵活调节和简便易用的优点,可以提高金属框架焊接的准确性和效率,适用于不同尺寸和形状的金属框架的焊接工艺。
The utility model relates to a positioning tool for metal frame welding, including a square frame, an X-direction displacement component, a vertical rod, a plurality of first right-angle plates, a Y-direction displacement component, and a plurality of second right-angle plates, wherein the X-direction frame and the Y-direction frame of the square frame are both provided with tracks; the X-direction displacement component is arranged on the X-direction frame of the square frame; the vertical rod is connected to the X-direction displacement component; a plurality of first right-angle plates are adjustably arranged on the vertical rod; the Y-direction displacement component is arranged on the Y-direction frame of the square frame; a plurality of second right-angle plates are connected to the Y-direction displacement component, and the two right-angle surfaces of the first right-angle plate are respectively parallel to the two right-angle surfaces of the second right-angle plate. Compared with the prior art, the metal frame welding positioning tool of the utility model has the advantages of precise positioning, flexible adjustment, and simplicity and ease of use, can improve the accuracy and efficiency of metal frame welding, and is suitable for the welding process of metal frames of different sizes and shapes.
Description
技术领域Technical Field
本实用新型涉及一种定位工装,尤其是涉及一种用于金属框架焊接的定位工装。The utility model relates to a positioning tool, in particular to a positioning tool used for metal frame welding.
背景技术Background Art
在金属结构件的焊接加工中,精准的定位和夹持是至关重要的。传统的金属结构件焊接工艺中,常常使用简单的夹具或者手工定位,存在定位不准确、调整不灵活、操作复杂等问题。此外,针对不同尺寸和形状的金属结构件,常常需要设计和制造多个不同的夹具,增加了生产成本和工艺复杂度。In the welding process of metal structural parts, accurate positioning and clamping are crucial. In the traditional metal structural parts welding process, simple clamps or manual positioning are often used, which have problems such as inaccurate positioning, inflexible adjustment, and complex operation. In addition, for metal structural parts of different sizes and shapes, it is often necessary to design and manufacture multiple different clamps, which increases production costs and process complexity.
为了解决传统金属结构件焊接工艺中存在的问题,近年来出现了一些自动化定位和夹持设备。这些设备通过使用传感器、电机等技术,实现了一定程度的自动化定位和夹持,提高了焊接的精度和效率。然而,这些设备通常成本较高,且对不同尺寸和形状的金属结构件适应性有限,难以满足生产中的灵活需求。In order to solve the problems existing in the traditional metal structural parts welding process, some automated positioning and clamping equipment have emerged in recent years. These devices achieve a certain degree of automated positioning and clamping by using sensors, motors and other technologies, improving the accuracy and efficiency of welding. However, these devices are usually expensive and have limited adaptability to metal structural parts of different sizes and shapes, making it difficult to meet the flexible needs of production.
因此,需要一种能够实现精准定位、灵活调节、简便易用的金属结构件焊接定位工装,以提高金属结构件焊接的准确性和效率,降低生产成本,满足不同尺寸和形状金属结构件的焊接需求。Therefore, there is a need for a metal structural welding positioning tool that can achieve precise positioning, flexible adjustment, and is simple and easy to use, so as to improve the accuracy and efficiency of metal structural welding, reduce production costs, and meet the welding needs of metal structural parts of different sizes and shapes.
实用新型内容Utility Model Content
本实用新型的目的就是为了克服上述现有技术存在的缺陷而提供一种用于金属框架焊接的定位工装,本实用新型的金属框架焊接定位工装具有精准定位、灵活调节和简便易用的优点,可以提高金属框架焊接的准确性和效率,适用于不同尺寸和形状的金属框架的焊接工艺。The purpose of the present invention is to overcome the defects of the above-mentioned prior art and to provide a positioning tool for metal frame welding. The metal frame welding positioning tool of the present invention has the advantages of precise positioning, flexible adjustment and ease of use. It can improve the accuracy and efficiency of metal frame welding and is suitable for the welding process of metal frames of different sizes and shapes.
本实用新型的目的可以通过以下技术方案来实现:The purpose of the utility model can be achieved through the following technical solutions:
本实用新型提供一种用于金属框架焊接的定位工装,包括方形框架、X向位移组件、竖杆、多个第一直角板、Y向位移组件、多个第二直角板,其中具体地:The utility model provides a positioning tool for metal frame welding, comprising a square frame, an X-direction displacement assembly, a vertical rod, a plurality of first right-angle plates, a Y-direction displacement assembly, and a plurality of second right-angle plates, wherein specifically:
方形框架,所述方形框架的X向边框和Y向边框上均设有轨道;A square frame, wherein tracks are provided on both the X-direction frame and the Y-direction frame of the square frame;
X向位移组件,设于所述方形框架的X向边框上;An X-direction displacement component is provided on the X-direction frame of the square frame;
竖杆,与所述X向位移组件连接;A vertical rod connected to the X-direction displacement assembly;
多个第一直角板,可调节式设于所述竖杆上;A plurality of first right-angle plates, adjustably arranged on the vertical rod;
Y向位移组件,设于所述方形框架的Y向边框上;A Y-direction displacement component, arranged on the Y-direction frame of the square frame;
多个第二直角板,与所述Y向位移组件连接,所述第一直角板的两个直角面分别与所述第二直角板的连个直角面平行,以此将待焊接的金属框架的直角边内外夹持限位。A plurality of second right-angle plates are connected to the Y-axis displacement assembly, and the two right-angle surfaces of the first right-angle plate are respectively parallel to the two right-angle surfaces of the second right-angle plate, so as to clamp and limit the right-angle edges of the metal frame to be welded inside and outside.
进一步地,所述X向位移组件包括第一U型滑块,所述第一U型滑块上贯穿式设有限位螺栓,所述第一U型滑块活动式夹持于所述方形框架的X向边框上,能够通过旋紧所述限位螺栓实现第一U型滑块的限位。Furthermore, the X-direction displacement assembly includes a first U-shaped slider, a limiting bolt is penetrated through the first U-shaped slider, the first U-shaped slider is movably clamped on the X-direction frame of the square frame, and the first U-shaped slider can be limited by tightening the limiting bolt.
进一步地,所述方形框架的X向边框上设有X向滑槽;Furthermore, an X-direction sliding groove is provided on the X-direction frame of the square frame;
所述第一U型滑块上设有与所述X向滑槽匹配的凸条,使得所述第一U型滑块仅能沿X向滑槽进行直线位移。The first U-shaped sliding block is provided with a convex strip matching the X-direction sliding groove, so that the first U-shaped sliding block can only move linearly along the X-direction sliding groove.
进一步地,所述竖杆连接于两个第一U型滑块之间。Furthermore, the vertical rod is connected between the two first U-shaped sliding blocks.
进一步地,所述第一直角板通过方型滑块活动式连接于所述竖杆上。Furthermore, the first right-angle plate is movably connected to the vertical rod via a square slider.
进一步地,所述竖杆贯穿所述方型滑块,所述方型滑块上设有限位螺栓,能够通过旋紧所述限位螺栓实现方型滑块的限位。Furthermore, the vertical rod passes through the square slider, and a limiting bolt is provided on the square slider, and the limiting of the square slider can be achieved by tightening the limiting bolt.
进一步地,所述第一直角板通过连接杆连接于所述方型滑块上。Furthermore, the first right-angle plate is connected to the square slider via a connecting rod.
进一步地,所述Y向位移组件包括第二U型滑块,所述第二U型滑块上贯穿式设有限位螺栓,所述第二U型滑块活动式夹持于所述方形框架的Y向边框上,能够通过旋紧所述限位螺栓实现第二U型滑块的限位。Furthermore, the Y-direction displacement assembly includes a second U-shaped slider, a limiting bolt is penetrated through the second U-shaped slider, and the second U-shaped slider is movably clamped on the Y-direction frame of the square frame, and the second U-shaped slider can be limited by tightening the limiting bolt.
进一步地,所述第二直角板通过连接杆与所述第二U型滑块连接。Furthermore, the second right-angle plate is connected to the second U-shaped slider via a connecting rod.
进一步地,所述方形框架的中部设有多孔基板,所述多孔基板上均匀设有多个垂直插接孔,垂直插接孔中能够插接定位销,以此用于待焊接的金属框架中部零件的定位。Furthermore, a porous substrate is provided in the middle of the square frame, and a plurality of vertical plug holes are evenly provided on the porous substrate. Positioning pins can be inserted into the vertical plug holes to position the middle parts of the metal frame to be welded.
进一步地,方型滑块、竖杆的高度均可根据实际情况设计,使得其不影响待焊接的金属框架各零件的摆放。Furthermore, the heights of the square sliders and the vertical rods can be designed according to actual conditions so as not to affect the placement of the various parts of the metal frame to be welded.
与现有技术相比,本实用新型具有以下技术优势:Compared with the prior art, the utility model has the following technical advantages:
精准定位:通过方形框架的轨道和位移组件,以及多个第一直角板和第二直角板的夹持限位,实现了金属框架的精确定位。这样可以确保焊接过程中各个零件的位置准确,提高焊接质量和效率。Precise positioning: The metal frame is precisely positioned through the track and displacement components of the square frame, as well as the clamping and limiting of multiple first and second right-angle plates. This ensures that the positions of each part during welding are accurate, improving welding quality and efficiency.
灵活调节:X向位移组件和Y向位移组件的设计,以及第一直角板和第二直角板的可调节性,使得工装可以适应不同尺寸和形状的金属框架。通过调整位移组件和直角板的位置,可以灵活地适应不同的焊接需求。Flexible adjustment: The design of the X-axis displacement assembly and the Y-axis displacement assembly, as well as the adjustability of the first and second right-angle plates, allow the tooling to adapt to metal frames of different sizes and shapes. By adjusting the position of the displacement assembly and the right-angle plate, it can flexibly adapt to different welding requirements.
简便易用:工装采用了滑块和滑槽的设计,通过旋紧限位螺栓实现限位,操作简单方便。同时,方形框架中的多孔基板和定位销的设计,使得金属框架中部零件的定位更加方便快捷。Easy to use: The tooling adopts the design of slider and slide slot, and the limit is achieved by tightening the limit bolt, which is simple and convenient to operate. At the same time, the design of the porous base plate and positioning pin in the square frame makes the positioning of the parts in the middle of the metal frame more convenient and quick.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为用于金属框架焊接的定位工装的结构示意图;FIG1 is a schematic structural diagram of a positioning tool for metal frame welding;
图2为第一U型滑块的结构示意图。FIG. 2 is a schematic structural diagram of a first U-shaped slider.
图中:1、方形框架,2、竖杆,3、第一直角板,4、第二直角板,5、第一U型滑块,6、X向滑槽,7、方型滑块,8、第二U型滑块,9、多孔基板。In the figure: 1. square frame, 2. vertical rod, 3. first right-angle plate, 4. second right-angle plate, 5. first U-shaped slider, 6. X-axis slide groove, 7. square slider, 8. second U-shaped slider, 9. porous substrate.
具体实施方式DETAILED DESCRIPTION
下面结合附图和具体实施例对本实用新型进行详细说明。本技术方案中如未明确说明的部件型号、材料名称、连接结构、控制方法、算法等特征,均视为现有技术中公开的常见技术特征。The following is a detailed description of the present invention in conjunction with the accompanying drawings and specific embodiments. Component models, material names, connection structures, control methods, algorithms and other features not clearly described in this technical solution are all considered to be common technical features disclosed in the prior art.
实施例1Example 1
本实用新型提供一种用于金属框架焊接的定位工装,包括方形框架1、X向位移组件、竖杆2、多个第一直角板3、Y向位移组件、多个第二直角板4,其中具体地参见图1和图2。The utility model provides a positioning tool for metal frame welding, comprising a square frame 1, an X-direction displacement component, a vertical rod 2, a plurality of first right-angle plates 3, a Y-direction displacement component, and a plurality of second right-angle plates 4, specifically referring to FIGS. 1 and 2 .
方形框架1的X向边框和Y向边框上均设有轨道,方形框架1的X向边框上设有X向滑槽6。Tracks are provided on both the X-direction frame and the Y-direction frame of the square frame 1 , and an X-direction sliding groove 6 is provided on the X-direction frame of the square frame 1 .
X向位移组件设于所述方形框架1的X向边框上。X向位移组件包括第一U型滑块5,所述第一U型滑块5上贯穿式设有限位螺栓,所述第一U型滑块5活动式夹持于所述方形框架1的X向边框上,能够通过旋紧所述限位螺栓实现第一U型滑块5的限位。所述第一U型滑块5上设有与所述X向滑槽6匹配的凸条,使得所述第一U型滑块5仅能沿X向滑槽6进行直线位移。The X-direction displacement assembly is arranged on the X-direction frame of the square frame 1. The X-direction displacement assembly includes a first U-shaped slider 5, a limiting bolt is provided through the first U-shaped slider 5, the first U-shaped slider 5 is movably clamped on the X-direction frame of the square frame 1, and the limiting of the first U-shaped slider 5 can be achieved by tightening the limiting bolt. The first U-shaped slider 5 is provided with a convex strip matching the X-direction slide groove 6, so that the first U-shaped slider 5 can only perform linear displacement along the X-direction slide groove 6.
竖杆2与所述X向位移组件连接;多个第一直角板3可调节式设于所述竖杆2上。The vertical rod 2 is connected to the X-axis displacement assembly; a plurality of first right-angle plates 3 are adjustably arranged on the vertical rod 2 .
Y向位移组件设于所述方形框架1的Y向边框上;Y向位移组件包括第二U型滑块8,所述第二U型滑块8上贯穿式设有限位螺栓,所述第二U型滑块8活动式夹持于所述方形框架1的Y向边框上,能够通过旋紧所述限位螺栓实现第二U型滑块8的限位。第二直角板4通过连接杆与所述第二U型滑块8连接。The Y-direction displacement assembly is arranged on the Y-direction frame of the square frame 1; the Y-direction displacement assembly comprises a second U-shaped slider 8, a limiting bolt is provided through the second U-shaped slider 8, the second U-shaped slider 8 is movably clamped on the Y-direction frame of the square frame 1, and the limiting bolt can be tightened to achieve the limiting of the second U-shaped slider 8. The second right-angle plate 4 is connected to the second U-shaped slider 8 through a connecting rod.
多个第二直角板4与所述Y向位移组件连接,所述第一直角板3的两个直角面分别与所述第二直角板4的连个直角面平行,以此将待焊接的金属框架的直角边内外夹持限位。A plurality of second right-angle plates 4 are connected to the Y-axis displacement assembly, and the two right-angle surfaces of the first right-angle plate 3 are respectively parallel to the two right-angle surfaces of the second right-angle plate 4, so as to clamp and limit the right-angle edges of the metal frame to be welded inside and outside.
竖杆2连接于两个第一U型滑块5之间。第一直角板3通过方型滑块7活动式连接于所述竖杆2上。竖杆2贯穿所述方型滑块7,所述方型滑块7上设有限位螺栓,能够通过旋紧所述限位螺栓实现方型滑块7的限位。第一直角板3通过连接杆连接于所述方型滑块7上。The vertical rod 2 is connected between the two first U-shaped sliders 5. The first right angle plate 3 is movably connected to the vertical rod 2 through the square slider 7. The vertical rod 2 passes through the square slider 7, and the square slider 7 is provided with a limit bolt, which can be tightened to limit the square slider 7. The first right angle plate 3 is connected to the square slider 7 through a connecting rod.
方型滑块7、竖杆2的高度均可根据实际情况设计,使得其不影响待焊接的金属框架各零件的摆放。The heights of the square slider 7 and the vertical rod 2 can be designed according to actual conditions so as not to affect the placement of the parts of the metal frame to be welded.
方形框架1的中部设有多孔基板9,所述多孔基板9上均匀设有多个垂直插接孔,垂直插接孔中能够插接定位销,以此用于待焊接的金属框架中部零件的定位。A porous substrate 9 is provided in the middle of the square frame 1. A plurality of vertical insertion holes are evenly arranged on the porous substrate 9. Positioning pins can be inserted into the vertical insertion holes to position the middle parts of the metal frame to be welded.
使用本实用新型的金属框架焊接定位工装的方法如下:The method of using the metal frame welding positioning tool of the utility model is as follows:
准备工作:将待焊接的金属框架放置在工作台上,并确保工作台平整稳固。Preparation: Place the metal frame to be welded on the workbench and make sure the workbench is flat and stable.
调整定位:根据金属框架的尺寸和形状,调整X向位移组件和Y向位移组件的位置,使其适配金属框架的边框。Adjust the positioning: According to the size and shape of the metal frame, adjust the position of the X-axis displacement component and the Y-axis displacement component to make them fit the border of the metal frame.
定位夹持:将第一直角板和第二直角板分别插入竖杆和Y向位移组件上的连接杆,并根据需要调整它们的位置,确保夹持住待焊接的金属框架的直角边。Positioning and clamping: insert the first right-angle plate and the second right-angle plate into the connecting rod on the vertical rod and the Y-axis displacement assembly respectively, and adjust their positions as needed to ensure that the right-angle edges of the metal frame to be welded are clamped.
限位调整:通过旋紧限位螺栓,限制第一U型滑块和第二U型滑块的位移范围,确保它们在滑槽内进行直线位移。Limit adjustment: By tightening the limit bolt, the displacement range of the first U-shaped slider and the second U-shaped slider is limited to ensure that they perform linear displacement in the slide groove.
定位固定:根据金属框架中部零件的位置要求,选择合适的垂直插接孔,并插入定位销,以固定零件的位置。Positioning and fixing: According to the position requirements of the parts in the middle of the metal frame, select the appropriate vertical plug holes and insert the positioning pins to fix the position of the parts.
进行焊接:在完成定位和固定后,进行金属框架的焊接工作。根据焊接工艺要求,进行相应的焊接操作。Welding: After positioning and fixing, weld the metal frame. Perform corresponding welding operations according to welding process requirements.
使用本实用新型的金属框架焊接定位工装,可以实现精准的定位和夹持,确保焊接的准确性和效率。同时,工装的调整和操作简便,适用于不同尺寸和形状的金属框架的焊接需求。The metal frame welding positioning tool of the utility model can realize accurate positioning and clamping, and ensure the accuracy and efficiency of welding. At the same time, the tool is easy to adjust and operate, and is suitable for the welding needs of metal frames of different sizes and shapes.
上述的对实施例的描述是为便于该技术领域的普通技术人员能理解和使用实用新型。熟悉本领域技术的人员显然可以容易地对这些实施例做出各种修改,并把在此说明的一般原理应用到其他实施例中而不必经过创造性的劳动。因此,本实用新型不限于上述实施例,本领域技术人员根据本实用新型的揭示,不脱离本实用新型范畴所做出的改进和修改都应该在本实用新型的保护范围之内。The above description of the embodiments is to facilitate the understanding and use of the utility model by ordinary technicians in the technical field. It is obvious that those familiar with the technology in the field can easily make various modifications to these embodiments and apply the general principles described here to other embodiments without creative work. Therefore, the utility model is not limited to the above embodiments, and improvements and modifications made by those skilled in the art based on the disclosure of the utility model without departing from the scope of the utility model should be within the scope of protection of the utility model.
Claims (10)
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| CN202323660854.6U CN221755177U (en) | 2023-12-29 | 2023-12-29 | Positioning tool for welding metal frame |
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| CN202323660854.6U Active CN221755177U (en) | 2023-12-29 | 2023-12-29 | Positioning tool for welding metal frame |
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