CN221754749U - A synchronous tooling for turning connecting rod - Google Patents
A synchronous tooling for turning connecting rod Download PDFInfo
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- CN221754749U CN221754749U CN202420277095.0U CN202420277095U CN221754749U CN 221754749 U CN221754749 U CN 221754749U CN 202420277095 U CN202420277095 U CN 202420277095U CN 221754749 U CN221754749 U CN 221754749U
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- 230000001360 synchronised effect Effects 0.000 title claims description 9
- 238000007514 turning Methods 0.000 title description 5
- 230000005540 biological transmission Effects 0.000 claims abstract 2
- 238000009434 installation Methods 0.000 claims abstract 2
- 230000002950 deficient Effects 0.000 abstract description 3
- 238000000034 method Methods 0.000 abstract description 3
- 238000003754 machining Methods 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
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Abstract
Description
技术领域Technical Field
本实用新型涉及曲轴加工技术领域,具体为一种车连杆同步工装。The utility model relates to the technical field of crankshaft processing, in particular to a synchronous tooling for turning connecting rods.
背景技术Background Art
对汽车曲轴进行加工的车床通常包括床身、主轴箱、尾座、第一转盘和第二转盘,尾座可在所述床身上来回移动,主轴箱用于曲轴转动,第一转盘和第二转盘用于曲轴的夹持。在加工曲轴用于安装连杆的连杆位置的时候,主轴箱的转速不能过快,由于曲轴质量较大,且主轴箱一端受扭力大,加工出来的多个相互间隔的连杆可能不在一条直线上,使生产出来的废品率极高,为了提高曲轴的良品率,只能使用较低的主轴转速,但是这种加工的生产效率不高。The lathe for processing automobile crankshafts usually includes a bed, a spindle box, a tailstock, a first turntable and a second turntable. The tailstock can move back and forth on the bed, the spindle box is used to rotate the crankshaft, and the first turntable and the second turntable are used to clamp the crankshaft. When processing the connecting rod position of the crankshaft for installing the connecting rod, the rotation speed of the spindle box cannot be too fast. Due to the large mass of the crankshaft and the large torque at one end of the spindle box, the multiple connecting rods spaced apart from each other may not be in a straight line, making the scrap rate of the production extremely high. In order to improve the yield rate of the crankshaft, only a lower spindle speed can be used, but the production efficiency of this processing is not high.
实用新型内容Utility Model Content
本实用新型的目的在于提供一种车连杆同步工装,以解决上述背景技术中提出的现有的在加工曲轴用于安装连杆的连杆位置的时候,主轴箱的转速不能过快,由于曲轴质量较大,且主轴箱一端受扭力大,加工出来的多个相互间隔的连杆可能不在一条直线上,使生产出来的废品率极高,为了提高曲轴的良品率,只能使用较低的主轴转速,但是这种加工的生产效率不高的问题。The purpose of the utility model is to provide a synchronous tooling for turning connecting rods to solve the problem proposed in the above-mentioned background technology that when processing the connecting rod position of the crankshaft for installing the connecting rod, the rotation speed of the spindle box cannot be too fast. Since the crankshaft has a large mass and one end of the spindle box is subjected to a large torque, the multiple connecting rods spaced apart from each other may not be in a straight line, resulting in an extremely high scrap rate. In order to improve the yield rate of the crankshaft, only a lower spindle speed can be used, but the production efficiency of this processing is not high.
为实现上述目的,本实用新型提供如下技术方案:一种车连杆同步工装,包括架体和分别设置在架体两侧的主轴箱和尾座,所述主轴箱和尾座上分别设置有第一转盘和第二转盘,所述第一转盘和第二转盘的外侧均设置有联动齿轮,所述架体的下方转动设置有联动轴,联动轴的中轴线与第一转盘和第二转盘的中轴线平行,所述联动轴上分别设置有用于与两个联动齿轮配合传动带动第一啮合齿轮和第二啮合齿轮;To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a synchronous tooling for turning connecting rods, comprising a frame body and a spindle box and a tailstock respectively arranged on both sides of the frame body, wherein the spindle box and the tailstock are respectively provided with a first turntable and a second turntable, and the outer sides of the first turntable and the second turntable are both provided with linkage gears, and a linkage shaft is rotatably arranged below the frame body, and the central axis of the linkage shaft is parallel to the central axis of the first turntable and the second turntable, and the linkage shaft is respectively provided with a first meshing gear and a second meshing gear for cooperating with two linkage gears to drive;
所述架体上设有条形通孔,所述条形通孔内部滑动设置有用于测量曲轴上连杆安装轴的位置高度的支撑机构。The frame body is provided with a strip-shaped through hole, and a supporting mechanism for measuring the position height of the connecting rod mounting shaft on the crankshaft is slidably arranged inside the strip-shaped through hole.
进一步的,所述支撑机构包括滑动安装在架体上的底座,底座上设置有螺纹杆,所述螺纹杆上螺纹配合安装有升降套筒,所述升降套筒的一侧设置有用于卡在曲轴的轴向的多个连杆底部的支撑杆。Furthermore, the support mechanism includes a base slidably mounted on the frame, the base is provided with a threaded rod, a lifting sleeve is threadedly mounted on the threaded rod, and a support rod for clamping the bottom of multiple connecting rods axially of the crankshaft is provided on one side of the lifting sleeve.
进一步的,所述支撑杆上设置有支撑槽,所述支撑槽的中轴线与曲轴的轴向的多个连杆重合。Furthermore, a support groove is provided on the support rod, and a center axis of the support groove coincides with a plurality of axial connecting rods of the crankshaft.
进一步的,所述升降套筒的底部转动安装有螺纹套筒,所述螺纹套筒与螺纹杆螺纹连接。Furthermore, a threaded sleeve is rotatably mounted on the bottom of the lifting sleeve, and the threaded sleeve is threadedly connected to the threaded rod.
进一步的,所述螺纹杆上设置有滑槽,所述升降套筒的内壁设置有滑块,升降套筒安装在螺纹杆外侧时,滑块位于滑槽内部滑动。Furthermore, a slide groove is provided on the threaded rod, and a sliding block is provided on the inner wall of the lifting sleeve. When the lifting sleeve is installed on the outer side of the threaded rod, the sliding block slides inside the slide groove.
进一步的,所述滑块的俯视图投影形状为T形。Furthermore, the top view projection shape of the slider is T-shaped.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
本实用新型通过在机架的下方设置联动轴,联动轴将机床的主轴箱上的动力直接传递到尾座上的第二转盘上,使第一转盘和第二转盘可以同步的进行转动,降低待加工曲轴的两端的扭矩差,可以在加工曲轴的过程中,方便的提高主轴箱向第一转盘输送的动力,可以在提高曲轴的加工效率的同时,还可以避免大量出现残次品。The utility model arranges a linkage shaft below the frame, and the linkage shaft directly transmits the power on the main spindle box of the machine tool to the second turntable on the tailstock, so that the first turntable and the second turntable can rotate synchronously, reducing the torque difference between the two ends of the crankshaft to be processed. During the processing of the crankshaft, the power transmitted from the main spindle box to the first turntable can be conveniently increased, and the processing efficiency of the crankshaft can be improved while avoiding the occurrence of a large number of defective products.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型一种车连杆同步工装的整体结构示意图;FIG1 is a schematic diagram of the overall structure of a synchronous tooling for a car connecting rod according to the present invention;
图2为本实用新型一种车连杆同步工装的侧视图;FIG2 is a side view of a synchronous tooling for a car connecting rod according to the present invention;
图3为本实用新型一种车连杆同步工装的支撑机构的整体结构示意图;FIG3 is a schematic diagram of the overall structure of a supporting mechanism of a car connecting rod synchronization tooling of the utility model;
图4为本实用新型一种车连杆同步工装的支撑机构的爆炸图。FIG. 4 is an exploded view of a supporting mechanism of a synchronous tooling for a car connecting rod according to the present invention.
图中:1、架体;101、条形通孔;2、主轴箱;3、第一转盘;31、联动齿轮;4、第二转盘;5、联动轴;51、第一啮合齿轮;52、第二啮合齿轮;6、支撑机构;601、滑槽;61、螺纹杆;62、升降套筒;63、螺纹套筒;64、支撑杆;6401、支撑槽;65、滑块;66、底座;7、尾座。In the figure: 1, frame; 101, strip through hole; 2, spindle box; 3, first turntable; 31, linkage gear; 4, second turntable; 5, linkage shaft; 51, first meshing gear; 52, second meshing gear; 6, supporting mechanism; 601, slide groove; 61, threaded rod; 62, lifting sleeve; 63, threaded sleeve; 64, support rod; 6401, support groove; 65, slider; 66, base; 7, tailstock.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
请参阅图1-图4,本实用新型提供一种技术方案:一种车连杆同步工装,包括架体1和分别设置在架体1两侧的主轴箱2和尾座7,所述主轴箱2和尾座7上分别设置有第一转盘3和第二转盘4,所述第一转盘3和第二转盘4的外侧均设置有联动齿轮31,所述架体1的下方转动设置有联动轴5,联动轴5的中轴线与第一转盘3和第二转盘4的中轴线平行,所述联动轴5上分别设置有用于与两个联动齿轮31配合传动带动第一啮合齿轮51和第二啮合齿轮52;由于联动轴5设置在架体1的下方,在加工曲轴的过程中刀具可以方便的从曲轴的两侧进行下刀,不会对刀具进行阻碍,另外,两个联动齿轮31仅仅带动第一转盘3和第二转盘4进行转动,在第一转盘3和第二转盘4进行轴向的移动的时候,两个联动齿轮31均分别与第一转盘3和第二转盘4滑动。Please refer to Figures 1 to 4. The utility model provides a technical solution: a synchronous tooling for turning connecting rods, including a frame body 1 and a spindle box 2 and a tailstock 7 respectively arranged on both sides of the frame body 1, the spindle box 2 and the tailstock 7 are respectively provided with a first turntable 3 and a second turntable 4, the outer sides of the first turntable 3 and the second turntable 4 are provided with a linkage gear 31, a linkage shaft 5 is rotatably arranged at the bottom of the frame body 1, the central axis of the linkage shaft 5 is parallel to the central axis of the first turntable 3 and the second turntable 4, and the linkage shaft 5 is respectively provided with a first meshing gear 51 and a second meshing gear 52 for driving in cooperation with the two linkage gears 31; since the linkage shaft 5 is arranged at the bottom of the frame body 1, during the process of machining the crankshaft, the tool can be conveniently cut from both sides of the crankshaft without obstructing the tool. In addition, the two linkage gears 31 only drive the first turntable 3 and the second turntable 4 to rotate, and when the first turntable 3 and the second turntable 4 move axially, the two linkage gears 31 slide with the first turntable 3 and the second turntable 4 respectively.
所述架体1上设有条形通孔101,所述条形通孔101内部滑动设置有用于测量曲轴上连杆安装轴的位置高度的支撑机构6。The frame body 1 is provided with a strip-shaped through hole 101 , and a support mechanism 6 for measuring the position height of the connecting rod mounting shaft on the crankshaft is slidably arranged inside the strip-shaped through hole 101 .
本实用新型,通过在机架1的下方设置联动轴5,联动轴5将机床的主轴箱2上的动力直接传递到尾座7上的第二转盘4上,使第一转盘3和第二转盘4可以同步的进行转动,降低待加工曲轴的两端的扭矩差,可以在加工曲轴的过程中,方便的提高主轴箱2向第一转盘3输送的动力,可以在提高曲轴的加工效率的同时,还可以避免大量出现残次品。The utility model sets a linkage shaft 5 under the frame 1, and the linkage shaft 5 directly transmits the power on the main spindle box 2 of the machine tool to the second turntable 4 on the tailstock 7, so that the first turntable 3 and the second turntable 4 can rotate synchronously, reducing the torque difference between the two ends of the crankshaft to be processed. In the process of processing the crankshaft, the power transmitted from the main spindle box 2 to the first turntable 3 can be conveniently increased, which can improve the processing efficiency of the crankshaft and avoid a large number of defective products.
进一步的,所述支撑机构6包括滑动安装在架体1上的底座66,底座66上设置有螺纹杆61,所述螺纹杆61上螺纹配合安装有升降套筒62,所述升降套筒62的一侧设置有用于卡在曲轴的轴向的多个连杆底部的支撑杆64。Furthermore, the support mechanism 6 includes a base 66 slidably mounted on the frame 1, a threaded rod 61 is provided on the base 66, a lifting sleeve 62 is threadedly mounted on the threaded rod 61, and a support rod 64 for clamping the bottom of multiple connecting rods axially of the crankshaft is provided on one side of the lifting sleeve 62.
进一步的,所述支撑杆64上设置有支撑槽6401,所述支撑槽6401的中轴线与曲轴的轴向的多个连杆重合。Furthermore, a support groove 6401 is provided on the support rod 64, and the central axis of the support groove 6401 coincides with a plurality of axial connecting rods of the crankshaft.
进一步的,所述升降套筒62的底部转动安装有螺纹套筒63,所述螺纹套筒63与螺纹杆61螺纹连接。Furthermore, a threaded sleeve 63 is rotatably mounted on the bottom of the lifting sleeve 62 , and the threaded sleeve 63 is threadedly connected to the threaded rod 61 .
进一步的,所述螺纹杆61上设置有滑槽601,所述升降套筒62的内壁设置有滑块65,升降套筒62安装在螺纹杆61外侧时,滑块65位于滑槽601内部滑动。Furthermore, a slide groove 601 is provided on the threaded rod 61 , and a slider 65 is provided on the inner wall of the lifting sleeve 62 . When the lifting sleeve 62 is installed on the outer side of the threaded rod 61 , the slider 65 slides inside the slide groove 601 .
进一步的,所述滑块65的俯视图投影形状为T形。Furthermore, the top view projection shape of the slider 65 is T-shaped.
工作原理:通过设置支撑机构6,对曲轴上的连杆进行加工的时候,可以方便的对不同位置的连杆的高度进行检测,可以确定同一轴线上的多个连杆是否在同一高度,可以螺纹杆61上设置的侧面设置有用于显示升降套筒62的高度的刻度尺,通过读取刻度尺上的读数来确定连杆的位置。Working principle: By setting up the supporting mechanism 6, when processing the connecting rod on the crankshaft, the height of the connecting rod at different positions can be conveniently detected, and it can be determined whether multiple connecting rods on the same axis are at the same height. The side surface of the threaded rod 61 is provided with a scale for displaying the height of the lifting sleeve 62, and the position of the connecting rod is determined by reading the reading on the scale.
基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。Based on the embodiments of the present utility model, all other embodiments obtained by ordinary technicians in the field without making any creative work shall fall within the scope of protection of the present utility model.
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